Gimenez Ganga Saxun P-190 User manual

saxun.com
EN
Assembly instructions
Duplex Bioclimatic Pergola P-190
2 columns

Table of Contents
We do not provide the screws for fixing-anchoring to the wall and/or foundations. The fitter must choose the adequate rod/screw/plug/
nut/washer system for fixing and flushing to the foundations and/or wall based on the nature of these surfaces.
In any case, the screws must be in stainless steel.
1. Installation ..................................................................................................................................................................... 4
1.1 Installing the fixation for the column base................................................................................................................................4
1.2 Joining the surface manifolds ....................................................................................................................................................... 7
1.3 Fixing closing beams.........................................................................................................................................................................8
1.4 Assembling the sides .......................................................................................................................................................................9
1.5 Electric pre-installation...................................................................................................................................................................10
1.6 Side joints with closing beam ...................................................................................................................................................... 11
1.7 Joining with opening beam .......................................................................................................................................................... 12
1.8 Joining with central beam ............................................................................................................................................................ 13
1.9 Installing the slats ............................................................................................................................................................................ 15
1.10 Installing the transmission plate ...............................................................................................................................................17
1.11 Installing the “U” profile ................................................................................................................................................................. 18
1.12 Drainage channel closed column ........................................................................................................................................... 20
1.13 Motor installation ............................................................................................................................................................................. 21
2. Electrical connections ...........................................................................................................................................22
The connection of the electrical installation must be done adhering to the current regulations for low voltage (REBT).
2.1 Teleco documentation.................................................................................................................................................................... 22
2.2 Somfy documentation................................................................................................................................................................... 22
2.3 Installation of automatic devices on beams........................................................................................................................ 22
2.4 Perimeter LED installation........................................................................................................................................................... 23
3. Installing column cup .............................................................................................................................................24
4. Maintenance...............................................................................................................................................................25
Before assembling, please read the maximum tightening torque for each type of screw, as indicated in this section.
Annex I Disassembly and disposal of packaging and product components at the end of the product’s service life ..26
Annex II Warranty certificate .......................................................................................................................................... 30
Bioclimatic Pergola installation check sheet...............................................................................................................32

4
Check the slope of the floor and
verify the total height of your
pergola 3D scale plan in order to
place the column bases and the
wall beam.
Position the column bases ac-
cording to the measurements
on the plan and the foundation
slope, considering that the col-
umns must form a 90º angle
with the wall where the pergola
is going to be installed.
123
3
4
4
A A
B B
C C
D D
1
1
2
2
3
3
4
4
A A
BB
CC
D D
90º 90º
Total height on the wall
Side view
WALL
TOP VIEW
Length
Width
2 column pergola
TITLE
SIZE DWG NO REV
SCALE
DRAWN
paco
CHECKED
QA
MFG
APPROVED
28/07/2014
SHEET 1OF 1
C LEVEL OFF
2 column pergola
TITLE
SIZE DWG NO REV
SCALE
DRAWN
paco
CHECKED
QA
MFG
APPROVED
28/07/2014
SHEET 1OF 1
C POSITION COLUMN BASES
Height - slope = Total height on the wall
ATTENTION: Leave a clearance
of 100 mm above the beam for the
slats to turn.
1. Installation
1.1 Installing the fixation for the column base

5
DUPLEX BIOCLIMATIC PERGOLA P-190 2 COLUMNSASSEMBLY INSTRUCTIONS
To obtain the 90º angle with the wall, follow the steps indicated
below:
1 Mark the total width of the pergola on the wall where it will
be installed.
2 At each end of the pergola width mark a point parallel to the
wall at a distance of 2000 mm from it.
3 Make another two marks perpendicular to the ends of the
pergola length at a distance of 2000 mm.
4 The exact measurement of the diagonal lines between the
points marked to obtain the 90º angle must be 2828,4 mm (as
shown in the drawing).
After measuring the 90º angle, install the base fixings using M12
screws (not included), with a quality of at least AISI 304 (stainless
steel).
- Recommended installation is against a wall with reinforced con-
crete floor of at least 150 mm thickness (or surface of equivalent
strength) by means of 12 mm stainless steel fittings (not included).
250
144
144
250
28
28
Ø14
2.000
2.828,40
2.828,40
2.000 2.000
2.000
4
3
212
43
TOTAL WIDTH OF THE PERGOLA

6
Top view Closing beam
Left beam Right beam
Column D
Opening beam
Column C
Central beam

7
DUPLEX BIOCLIMATIC PERGOLA P-190 2 COLUMNSASSEMBLY INSTRUCTIONS
1.2 Joining the surface manifolds
Apply the provided sealant between the contact sides of the
opening and closing beams and their corresponding surface
manifolds.
The opening and closing surface manifolds will be joined, screw-
ing them to the beams.
282,5
282,5
250
130
Sellador
Do not bypass this step, it is very important to seal
the mainfold join properly (sealant provided)..
Create a groove at the ends of the opening mani-
fold, before proceeding with the installation, (use a
hammer and a flat screwdriver).
Important
Important

8
1.3 Fixing closing beams
Drill through holes along the beam at a maximum distance of 500
mm, to insert the screws. The holes must have a diameter large
enough to insert the tools on the side that is not in contact with
the wall.
After verifying the height, fix the beam against the wall, screwing
it through the holes.
The beam will be installed using the adequate screws for the type
of wall and they will always be in stainless steel.
90º
90º
90º
90º
Screws and wall anchors, not provided.
Important

9
DUPLEX BIOCLIMATIC PERGOLA P-190 2 COLUMNSASSEMBLY INSTRUCTIONS
1.4 Assembling the sides
Join the left beam to column C.
Join the right beam to column D.
Position the duplex bracket on the inside of the column according to the bolt carriers of the beams. Then place two USL (ISO 7380) A2
M6x16 mm screws at the top of the beam, connecting the beam with the flanges of the bracket. Finally, connect the beam to the column
using DIN 933 A2 M8x40 screws.mediante los tornillos DIN 933 A2 M8x40.

10
1.5 Electric pre-installation
Check the position of the slats incorporating LEDs and the wiring protruding from the beam.
Connector
LED slat
Interior
cabling
At this point in the assembly, all the wiring must be routed to the pergola’s closing beam, where it will be housed together with the
automatic devices, as indicated in point 2.3 Installation of automatic devices on the beam.
Important

11
DUPLEX BIOCLIMATIC PERGOLA P-190 2 COLUMNSASSEMBLY INSTRUCTIONS
1.6 Side joints with closing beam
When the two sides have been assembled, they will be joined to the closing beam fixed to the wall. The closing beam has some framing
brackets on its ends, where the right and left beams will be inserted and fixed with USL (ISO 7380) A2 M6x16 mm screws.
After inserting the right and left beams into the closing beam, we will lower the C and D columns until they reach the bases and then we will
fix them with USL (ISO 7380) A2 M6x16 mm screws.
One side will be joined first, and the other one second.
Right
beam
Left
beam
Column C
Column D
Closing
beam
A.
A.
B
B
B

12
1.7 Joining with opening beam
Join the opening beam to the C and D columns.
Closing
beam
Columna D
Right
beam
Left
beam
Opening
beam
A.
A

13
DUPLEX BIOCLIMATIC PERGOLA P-190 2 COLUMNSASSEMBLY INSTRUCTIONS
1.8 Joining with central beam
Attach the central beam to the closing and opening beams. Tilt the central beam and insert the cut end at a 45º angle to the closing
beam brackets, then rest the end of the central beam, which has a fixed plate, on the opening beam.
Closing
beam
Central
beam
Opening
beam

14
With the central beam in place, proceed to fix it as shown in the image.
Closing
beam
Central
beam
Opening
beam
A
A

15
DUPLEX BIOCLIMATIC PERGOLA P-190 2 COLUMNSASSEMBLY INSTRUCTIONS
1.9 Installing the slats
When the structure has been assembled, and before installing the slats, place the 16,3 mm plastic rimmed caps in the machined beam holes
where no LEDs are going to be installed.
Start the slat installation from the opening side.
When reaching a hole for LED slats, connect the connector and insert it inside the beam (as shown in the images below). Then install the
16,3 mm rimmed plastic cap.
Prepare the fixed axles for the left side of the slats and the mobile axles for the right side.

16
To install the slats, they must be tilted with the end caps facing down, inserting the fixed axle first (left) and then the mobile one (right).
Using a Nº 4 Allen key, pull back the axle until it stops in the grooved hole.
When it stops, fasten the screw of the cap.
Turn the axle 180º and insert the safety screw.

17
DUPLEX BIOCLIMATIC PERGOLA P-190 2 COLUMNSASSEMBLY INSTRUCTIONS
1.10 Installing the transmission plate
With the slats already in the structure, install the two transmission plates in the slat end caps. One of the slats will include an integrated sup-
port with a motor fixing stud. It is necessary to know the side of the pergola where the motor will be installed, so the plate can be mounted
on that side.
Install the two plates simultaneously if possible. Start by fixing the first, the last and the centre slats to the transmission plate. This facilitates
the rest of the installation.
Join the plates to the end caps with their corresponding USL (ISO 7380) A2 M6x16 screws, 6,3 mm rimmed plastic caps and M6 DIN 985
nut.
Rimmed cap 6,3
Cód. 051033 ULS (ISO 7380) A2 M6x16
Cód. 051103
Nut M6 A2 DIN 985
Cód. 051033
Bottom
Respect the trans-
mission plate position
When installing the plate in the slats, do not tighten too much the screw nuts, so they are set without tightening. Thus the plate can
perform manually the opening and closing movements with no friction whatsoever.
Important

18
1.11 Installing the “U” profile
Start by installing the “U” profile with the pre-installed motor on the central beam. To do this, insert the profile end through the draining hole
machined on the opening beam. Proceed in the same manner with the “U” profiles of the left and right beams, inserting one end of the profile
through the draining hole machined on the C and D columns.
250
150
220
282,5
130
65
65

19
DUPLEX BIOCLIMATIC PERGOLA P-190 2 COLUMNSASSEMBLY INSTRUCTIONS
Check that all the “U” profile holes match the M6 machined ones on the beam. If all of them match, apply the sealant between the “U”
profile and the beam after screwing the profiles with the ULS (ISO 7380) A2 M6x16.
Use the sealant provided to seal the “U” profiles to the beams and the joints that could suer water leaks.
Screw
hole
Screw
hole
“U” Profile
Sealant

20
SELLADOR
(suministrado)
1.12 Drainage channel closed column
When the closed column is channelled through the foundations, start by install-
ing the column fixings. Calculate the length of the 75 mm PVC drainage pipe,
depending on the height of the pergola and the height at which the collecting
tray will be installed.
Please note that the tray must be installed at a minimum distance of 250 mm
from the top of the column; insert the drain pipe through the top of the column
and connect it to the bottom drain of the foundations.
Then insert the collecting tray (by tilting it) and position it on the tube, joining
the assembly with the joint adapter.
SEALANT
(included)
Finally, apply the sealant (included) all around the perimeter of the collecting tray and the adapter, as shown in the picture (sealant in red),
and insert the universal leaf guard into the adapter.