Gizmo Genesis User manual

2019 Genesis
Instruction Manual

1
Bag A
Part Number
Part
Quantity
1105
Lower Arm
4
3030
Roll-Bar Mount
4
3041
Shock Mount
4
3280
Ball Joint Ball
8
5040
Wishbone Insert
12
5050
C Clips for Wishbone
13
3192
Knuckles
4
ST03
Upper stud on knuckle
4
ST04
Lower stud on knuckle
4
P06
P06 Downstop Insert
4
BSL
Long Ballstuds
4
BSS
Short Ballstuds
4
P3x4
4
C3x8
8
M2x8 Cap Head Screw
4
M2x6 Cap Head Screw
10

2
A.1. Downstop Inserts
1. Install the qty4 P06 into the chassis individually. Light filing of the edges of the designated holes
in the chassis may be required for easier installation; where the small semi-circle intersects the
larger.
Place the P06 with the larger end on a flat surface. Then take the chassis in hand so that the P06
will be installed from the top of the chassis through to the bottom. The large end of P06 will
shoulder on the upper side of the chassis. Align the designated hole of the chassis with the P06,
and push the chassis onto the P06 piece.
The P06 will snap into place. Repeat for the remaining P06. CA glue can be used to further
secure the piece into the chassis if desired.
2. Install a P3x4 set screw into each P06.
3. With a hobby-knife, trim off any of the P06 surpassing the bottom side of the cassis.

3
A.2. Lower Arm Joint
1. Install qty8 3280 Ball Joint Balls using qty 8 C3x6 screws in the indicated diagram below. For a starting
setup, install a 1mm shim below each 3280 for a starting lower roll-center setting.

4
2. Snap qty 8 5040 Wishbone Inserts onto the already installed 3280’s on the chassis.
A.3. Lower Arms
Front
Rear
Top View

5
Please note that the arms have 2 sets of holes for the shock mounts. Use the more inset set of holes to
start off to mount your shock mounts. So in other words, in the rear, have the narrower set of holes
facing the back and in the front, have the narrower set of holes facing the front.
1. Install 3030 Roll Bar Mount to the top of each of the four lower arms using qty 2 B2.5x8 per
mount.
Front
Rear
Viewing Top
Viewing Bottom
Front
Rear

6
2. Install Ballstud BSS into the Roll Bar Mounts as seen below.
3. Install Shock Mounts with screws M2x8 Cap Head Screw.
Rear
Front
Front
Rear

7
4. Install P3x4 set screw into the Shock Mounts. Use the long set screws where you mount the
shocks and the short ones in the other hole to clamp down the shock mounts on to the arms.
5. Install the Inserts from the bottom into the Lower Arms, which will accommodate the hubs. The
Inserts then need to be locked in using the C-Clips.
Front
Rear

8
Shims for the Shocks on the Set Screws can be added now or later when the shocks will be installed.

9
6. Install the Lower Arms correspondingly onto the Inserts that were already installed on the lower
chassis plate. Fix them into position using the C Clips again.

10
A.4. Hubs
1. Build hub using components as seen below:
* recommended to use 1mm shim under ST03 (upper stud)
Make sure to construct each hub for its respective location.

11
Set hubs aside until needed.

12
Bag B
Part Number
Part
Quantity
3151
Motor Mount
1
3061
Bulkheads
4
3191
Servo Mount
1
1153
Servo Mount Carbon Piece
1
20TAP19
20T Pulleys
2
Spur Gear
1
B171
Front Belt
1
B63
Rear Belt
1
M3x5 CS Screw
11
M3x6 CS Screw
10
M2x5 CS Screw
4
Smaller Bag
Part Number
Part
Quantity
M3x10 CS Screw
1
M3x6 CS Screw
1
0.2x5 shim
3
0.5x5 shim
2
CSWM3
Countersunk washer
1
ALSM519
Aluminum Layshaft
1
M3x6 BH Screws
4
Front

13
B.1. Bulkheads
1. Install the qty 4 Bulkheads to the chassis plate using qty 8 C3x6 screws.

14
B.2. Motor Mount
2. Install the Motor mount using qty 7 C3x5.
B.3. Servo Mount
1. Install Servo Mount using qty 3 C3x5.

15
2. Install Servo Plate to Servo Mount using qty 3 C3x5.

16
3. Install Servo Post to Servo Plate using qty 1 B3x6.

17
B.5. Layshaft
1. Build Center LayShaft as seen below.

18
Bag C
C.1. Spool
Part
Number
Part Name
Quantity
4022
Outdrives V3
2
5071
Spool
1
4055
Pin 2x8mm
2
6010
Bearing 8x12x3.5
4
3210
Diff Eccentric
2
O-Ring M8x1
2
Light sanding of the spool on the two outer diameters where the 6010 bearings sit will aid in smooth
assembly.
First put the bearings on the Spool, then the outdrives, and then the pins to lock them in place. The rest
can then be assembled.
Must install the 6010 bearings before the GZ11705 Outdrives.

19
Bag D
Part
Number
Part Name
Quantity
4022
Outdrives V2
2
5010
Diff Left
1
5020
Diff Right
1
4050
Pin 2x10mm
2
304990
Diff Gasket
1
304930
Diff Gear Set
1
964031
Diff Washer
3.5x10x0.2mm
4
964050
Diff Washer 5x15x0.3mm
2
6010
Bearing 8x12x3.5
4
3210
Diff Eccentric
4
304980
Diff Cross
1
8020
O-Ring 5x2mm
2
Screws and Shims
Part
Number
Part Name
Quantity
C2.5x8
Hex Screw C2.5x8
4
D.1. Rear Differential
Again, light sanding of the diff on the two outer diameters where the 6010 bearings sit will aid in smooth
assembly.
Fill the diff half containing the cross with gears with the oil of your choice, as seen above.