Glasdon MODUS 770 Manual

MODUS SHELTER 770 AND 1280
FLAT PACK
ASSEMBLY & FIXING INSTRUCTION LEAFLET
TM
NOTE: Ensure that all relevant personnel read the points listed below and that a copy is passed on to staff involved
with the installation. Please also refer to the ‘Manual Handling Operations Regulations 1992’ during the
handling of the product and materials used for installation.
CONTENTS:
Tools Required Page 1
KIT CONTENTS:
Smoking Shelter Page 1-2
Smoking Shelter Optional Extras Page 3
Standard Shelter Page 4-5
Standard Shelter Optional Extras Page 6
Section 1 : ASSEMBLY OF SHELTER Page 7-10
Section 2 : ASSEMBLY OF SHELTER- OPTIONALEXTRAS Page 10-15
Section 3 : UNPACKING THE SHELTER Page 16
Section 4 : INSTALLATION OF SHELTER Page 16-17
Section 5 : ADJUSTMENT OF LEGS Page 18

TOOLS REQUIRED:
13mm Spanner x1
Hand Drill with Pozi Drive Drill Bit x1
M6 Pin Torx Screwdriver Bit x1
19mm x 150mm Masonry Drill Bit x1
Rubber Mallet x1
Hammer x1
Flat Head Screwdriver x1
Pencil and Tape Measure
17mm Spanner / Socket x2
5mm Allen Key x1
6mm Allen Key x1
19mm Spanner / Socket x1
18mm Masonry Drill Bit x1
Torque Wrench with 19mm Socket x1
Heavy-Duty Electric Drill x1
Scalpel or other sharp blade x1
Assembled
Shelter (770)
Assembled
Shelter (1280)
SMOKING SHELTER
KIT CONTENTS:
Modus 770 1280
ITEM 1 770 Roof x1
ITEM 2 1280 Roof x1
ITEM 3 Front Left Corner Extrusion x1 x1
ITEM 4 Front Right Corner Extrusion x1 x1
ITEM 5 Rear Corner Extrusion x2 x2
ITEM 6 Spigot Leg x4 x4
ITEM 7 Top Glazing Support Side 770 x2
ITEM 8 Top Glazing Support Side 1280 x2
ITEM 9 Top Glazing Support Rear x1 x1
ITEM 10 PETG Glazing Side 770 x2
ITEM 11 PETG Glazing Side 1280 x2
ITEM 12 PETG Glazing Rear x1 x1
ITEM 13 Middle Support Extrusion Side 770 x2
ITEM 14 Middle Support Extrusion Side 1280 x2
ITEM 15 Middle Support Extrusion Rear x1 x1
ITEM 16 PETG Panel Clamp Extrusion x6 x6
ITEM 17 PETG Glazing Filler Strip Side 770 x2
ITEM 18 PETG Glazing Filler Strip Side 1280 x2
ITEM 19 PETG Glazing Filler StripRear x1 x1
ITEM 20 Ecoboard Panel Side 770 x2
ITEM 21 Ecoboard Panel Side 1280 x2
ITEM 22 Ecoboard Rear Panel x1 x1
ITEM 23 Bolt M8 x 20mm x8 x8
ITEM 24 Washer M8 x8 x8
ITEM 25 Security Screw M6 x 16mm x8 x8
ITEM 26 Roof Corner Bracket x2 x2
ITEM 27 Security Screw 20mm x24 x26
ITEM 28 Bolt M10 x 50mm x4 x4
ITEM 29 Nylon Spacer 20mm OD x4 x4
ITEM 30 Nylon Plug x5 x5
ITEM 31 M10 Nut x4 x4
ITEM 32 M12 Ground Fixing Anchor Bolt x4 x4
P. 1

P. 2
25
23 24
29
28
20 21 22
1
2
3
10 11 12
45
13 14 15
78 9
6
17 18 19
16
26 27
30
770 SIZE 1280 SIZE
31 32
SMOKING SHELTER

P. 3
Ashmount (various sizes)
ITEM 40 Ashmount x1
ITEM 37 No. 10 (Ø4.8 x 32mm) Pozi Screw x4
Please see page 13 for fitting instructions
Ashmount SG
ITEM 36Ashmount SGx1
ITEM 37 No. 10 (Ø4.8 x 32mm) Pozi Screw x4
ITEM 38 Washer x4
ITEM 39Nylon Spacer (Lift-offmounting) x4
Please see page 12-13 for fitting instructions
36
40
38
37
37
39
Full Rear Ecoboard Panel Kit Modus 770 1280
ITEM 33 Pozi PanScrew60mm x2 x2
ITEM 34 Washer M5x 25mm OD x2 x2
ITEM 35EcoboardPanel Rear Top x1 x1
As well as the above additions,the following item QTY’s are affected:
ITEM 9TopGlazing Support Rear Removedfrom kit
ITEM 12 PETG Glazing Rear Removedfrom kit
ITEM 16PETGPanel Clamp Extrusion x4 x4
ITEM 19PETG Glazing Filler StripRear Removedfrom kit
35
34
33
Please see page 10 for fitting instructions
SMOKING SHELTER
OPTIONAL EXTRAS: (please refer to your order)

STANDARD SHELTER
KIT CONTENTS:
Modus 770 1280
ITEM 1 770 Roof x1
ITEM 2 1280 Roof x1
ITEM 3 Front Left Corner Extrusion x1 x1
ITEM 4 Front Right Corner Extrusion x1 x1
ITEM 5 Rear Corner Extrusion x2 x2
ITEM 6 Spigot Leg x4 x4
ITEM 7 Top Glazing Support Side 770 x2
ITEM 8 Top Glazing Support Side 1280 x2
ITEM 9 Top Glazing Support Rear x1 x1
ITEM 10 PETG Glazing Side 770 x2
ITEM 11 PETG Glazing Side 1280 x2
ITEM 12 PETG Glazing Rear x1 x1
ITEM 13 Middle Support Extrusion Side 770 x2
ITEM 14 Middle Support Extrusion Side 1280 x2
ITEM 15 Middle Support Extrusion Rear x1x1
ITEM 16 PETG Panel Clamp Extrusion x6 x6
ITEM 17 PETG Glazing Filler Strip Side 770 x2
ITEM 18 PETG Glazing Filler Strip Side 1280 x2
ITEM 19 PETG Glazing Filler Strip Rear x1 x1
ITEM 20 Ecoboard Panel Side770 x2
ITEM 21 Ecoboard Panel Side1280 x2
ITEM 22 Ecoboard Rear Panel x1x1
ITEM 23 Bolt M8 x 20mm x8 x8
ITEM 24 Washer M8 x8 x8
ITEM 25 Security Screw M6 x16mm x8 x8
ITEM 26 Roof Corner Bracket x2 x2
ITEM 27 Security Screw 20mm x24 x26
ITEM 28 Bolt M10 x 50mm x4 x4
ITEM 29 Nylon Spacer 20mm OD x4 x4
ITEM 30 Nylon Plug x5 x5
ITEM 31 M10 Nut x4 x4
ITEM 32 M12 Ground FixingAnchor Bolt x4 x4
Assembled
Shelter (770)
Assembled
Shelter (1280)
P. 4

P. 5
20 21 22
1
2
3
10 11 12
45
13 14 15
78 9
6
17 18 19
16
25
23 24
29
28
26 27
30
770 SIZE 1280 SIZE
31 32
STANDARD SHELTER

Blank SignagePanel
ITEM 45 Blank Signage Panel x1
ITEM 46 5.5 x 50mm Security Screw x6
ITEM 47 Washer M5 x 25mm x6
ITEM 48 Nylon Spacer x6
Please see page 14 for fitting instructions
PolycarbonateGraphic
To fit to: Blank Signage Panel (see above)
ITEM 49Polycarbonate Signage Panel x1
ITEM 50 4.5 x 20mm Security Screw x16
ITEM 51 HingedWhite Cover Cap x16
Please see page 15 for fitting instructions
45
42
41
43
P. 6
Perch Seat 1200 QTY:1
ITEM 41 Perch Seat 1200 x1
ITEM 42 M10 Coach Bolt x4
ITEM 43M10 Nut x4
Please see page 11 for fitting instructions
Perch Seat600 QTY:2 QTY:1
ITEM 42 M10 Coach Bolt x8 x4
ITEM 43M10 Nut x8 x4
ITEM 44 Perch Seat 600 x2 x1
Please see page 12 for fitting instructions
44
47
46
48
49
50
51
Full RearEcoboardPanel KitModus7701280
ITEM 33 PoziPan Screw 60mm x2 x2
ITEM 34Washer M5 x 25mm OD x2 x2
ITEM 35EcoboardPanel Rear Top x1 x1
As well as the above additions,the following item QTY’s are a ected:
ITEM 9TopGlazing Support Rear Removedfromkit
ITEM 12 PETG Glazing Rear Removedfrom kit
ITEM 16 PETGPanel Clamp Extrusion x4 x4
ITEM 19PETG Glazing Filler Strip Rear Removedfrom kit
Please see page 10 for fitting instructions
35
34
33
STANDARD SHELTER
OPTIONAL EXTRAS: Please refer to your order

Section 1: Assembly of Shelter
P. 7
Slide all 4 Spigot Legs (ITEM 6’s)
into the bottom of each of the
Corner Extrusions (3-5). The holes
in the Spigot Legs will align with
the diagonally spaced holes in the
Extrusions. Secure the Spigot Legs
in place using the M8 fixings
(23-24) with the 13mm spanner.
12
Take the Rear Panel (22) and slide
it into the right hand slot in one of
the Rear Corner Extrusions (5) as
above. For the Smoking Shelter,
ensure the ‘cut’ edge of the panel
faces upwards.
3
745mm
Measure from the top of the
Extrusion and mark in pencil a
distance of 745mm. Align the top
of the Ecoboard Panel with this
mark and ensure the Panel is
located inside the channel in the
Extrusion so that it sits flush with
the back of the channel.
Using rubber mallet, tap the side
at the bottom of the Extrusion to
ensure that the Panel is pushed
fully into the Extrusion.
5
Using the hand drill and security
bit, fix the Panel into the Extrusion
using a Security Screw (27)
through the upper fixing hole.
4
Using the hand drill and security
bit, fix the Panel into the Extrusion
using another Screw (27) through
the lower fixing hole (see above).
6
789
Repeat STEPS 2-6 to fix the
remaining Rear Corner
Extrusion (5) to the other end
of the Panel.
Repeat the process to fix a Side Panel
(20 or 21) to the Corner Extrusion (5).
Attach a Front Left Corner Extrusion
(3) to the opposite end of the Panel.
Fix the remaining Side Panel (20 or 21)
to the vacant slot in the Rear Corner
Extrusion (5). Attach the Front Right
Corner Extrusion (4) to the Panel.
6
3
23 24
5
22
5
27
5
20 5
321
20
21
4

10
Push the Middle Support Exrusion
(15) onto the top edgeof the
Panel (22). Ensure the side with the
two notches meets with the Panel.
Repeat this for the Side Panels
using theExtrusions (13 or 14.)
11
Use the timber to tap the Panel
Clamp level with the top of the
Corner Extrusion. Once aligned,
hammer the Panel Clamp fully into
the channel using the timber until it
locks into place. Repeat for the
Middle Support Extrusions (13 or 14).
Push itin by hand, aligning the
topof the Clamp with the
Extrusion. Using the rubber mallet
and a piece of timber* (not
supplied)gently tap the Panel
Clampinto the channelpart way.
*30-50cm softwood baton.
Slide the 3 x PETG Panels (12 and
10 or 11) into the slots in the
Corner Extrusions from the top.
Ensure the sides of the PETG with
the printed protective sheets on
face outwards.
12
Peel back (but do not remove) this
outersheet from all the edges.
Insert the Panel Clamp (16) into the
channel of the Extrusion from the
inside of the shelter with the teeth
touching the PETG sheet.
13 14
Using a sharp blade, run the knife
down theedge of the Panel
Clamps to carefully cut the clear
protective films on the inside of
the PETG sheets and remove. Insert
the Rear Glazing Filler Strip (19) in
the channel into the Extrusion (15).
15
16
Usethe rubber mallet and timber to
secure the GlazingStrip fully within
the channel along its entire length.
Repeat for Side Filler Strips (17 or 18).
17
Slide the Top Glazing Supports (9
and 7 or 8) over the top of the PETG
Panels. Ensure the deeper face of the
Top GlazingSupport faces outwards.
18
Check there is a Nut in each of the
moulded legs. If not, place oneof
the Nuts (31) into each of the four
hexagonal shaped recesses.
P. 8
15
22
16
19
8
7
31

19
Lift the Roof (1 or 2) above the
shelter and drop the Roof legs
into the Extrusions (3-5) in the
four corners of the Frame. This
may require two people.
Use the M10 Fixings (28-29) to
secure the Roof to the Corner
Extrusion through the central hole,
tighten using your fingers. Repeat
this for the other three Extrusions.
21
Slide the Roof Corner Brackets (26)
into the largest cavity in the Front
Corner Extrusions with the part of the
Bracket with the hole pointing in
towards the entrance to the shelter.
20
Using the drill fix the M6 Security
Screws (24-25) into the two
remaining holes in each of the
four Corner Extrusions (3-5).
22 24
Using the drill and security drill
bit secure the 2x Brackets (26) to
the underside of the Roof (1 or 2)
using Security Screws (27).
25
Using the drill fix the top glazing
supports into the roof using the
remaining Securit Screws (27). Fix
through all four holes in each Top
Glazing Support Extrusion.
Finally, remove all the protective
film from the outside of the
Glazing Panels.
The shelter is now assembled and
ready for installation.
P. 9
Using a 17mm spanner, carefully
tighten the M10 Fixings from STEP
21 until you feel resistance. DO
NOT OVERTIGHTEN.
23
12
26
28 29
24 25
27
27