Glasdon TURBOCAST 800 User manual

TURBOCAST 800 ™
Spares Manual
ENGLISH (UK) VERSION
April 2022 - ISSUE 7
ORIGINAL INSTRUCTIONS
Towable Grit/Salt Spreader
Glasdon U.K. Limited
Preston New Road
BLACKPOOL
Lancashire
FY4 4UL
Tel: [phone]
Fax: [phone]
e-mail: [email protected]
www.glasdon.com

Spares Manual
CONTENTS PAGE
1
Thank you for purchasing a Glasdon Turbocast 800 Towable Grit/Salt Spreader.
This manual contains important information for how your product is put together and how to maintain
or replace parts during its lifetime. Your product has been designed to last for many years, however
regular inspection and replacement of wearing parts may be required from time to time to keep your
machine in prime working order. It is recommended that the machine is throughly inspected and
serviced prior to storing the machine away for extended periods e.g. at the end of the Winter season -
so that your machine is ready to be used as soon as conditions demand.
SECTION 1
SECTION 2
SECTION 3
SECTION 4
SPARES KITS - TOOLS & CONTENTS
PARTS LIST
EXPLODED VIEWS
FIG 1. Ball Hitch Assembly
FIG 2. Pin Hitch Assembly
FIG 3. Mudguard / Cover Flap Assembly
FIG 4. Drive Cover and Chain Tensioner Assembly
FIG 5. Chains Assembly
FIG 6. Spinner Shaft Sprocket Assembly
FIG 7. Agitator Shaft Assembly - Sprockets and Clutch
FIG 8. Agitator Shaft Assembly - Cams and Bearings
FIG 9. Clutch and Cam Handle Assembly
FIG. 10 Spinner Plate / Spread Limiter Assembly
FIG. 11 Wheel and Free Hub Assembly
FIG. 12 Drive Shaft Hub Sprocket Assembly
FIG. 13 Agitator Mat and Fingers Assembly
FIG. 14 Lighting Assembly
FIG. 15 Flow Control Assembly
FIG. 16 Drive Wheel Assembly
FIG. 17 Agitator Shaft Bearing and Cover
MECHANICS
FIG 18. Drive System
FIG 19. Agitation System
FIG 20. Flow Control Mechanism
2
7
10
10
10
11
12
13
14
14
15
15
16
16
17
17
18
18
19
19
20
20
21
22

1 Spares Kits - Tools & Contents
2
KITS: TOOLS REQUIRED: KIT CONTENTS: FIGURE:
KIT 1.
Spare Pin Hitch
Kit.
19mm 17mm 2 x 17mm & 2 x 19mm
Socket Set
+ or
163
164 (x2)
169
210
211
212
213
214 (x2)
215 (x4)
2
KIT 2.
Spare Ball Hitch
Kit.
19mm 17mm 2 x 17mm & 2 x 19mm
Socket Set
+ or
155
156
157
162 (x2)
163 (x3)
164 (x6)
169
1
KIT 3.
Chain for
Agitation to
Spinner Plate.
103 5
KIT 4.
Chain for Main
Shaft to Agitation
System.
104 5
KIT 5.
Spare Chain
Tensioning Kit
(Pair).
5mm
+
100 (x2)
101 (x4)
111 (x2)
113 (x4)
116 (x4)
4
KIT 6.
Spare Agitator
Shaft Assembly
Kit.
17mm 2 x 17mm & 2 x 13mm 6mm 13mm
Socket Set
or + +
67
68 (x10)
69 (x2)
70 (x2)
83 (x20)
84 (x20)
85 (x20)
86 (x4)
87 (x4)
88 (x4)
8
KIT 7.
Spare Agitator
Cam Kit.
13mm 13mm 6mm
Socket
or +
68 (x2)
83 (x4)
84 (x4)
85 (x4)
8

3
1 Spares Kits - Tools & Contents
KITS: TOOLS REQUIRED: KIT CONTENTS: FIGURE:
KIT 8.
Spare Agitator
Finger & Roller
Kit.
10mm 10mm 5mm
Socket
or +
118
122
123
124
125
13
KIT 9.
Spare Agitator
Mat Kit.
10mm 10mm 5mm
Socket
or +
117
122 (x5)
123 (x5)
124 (x5)
125 (x5)
128 (x2)
129 (x2)
13
KIT 10.
Spare 45 Tooth
Sprocket Kit.
10mm 10mm 5mm
Socket
or +
71
89
90
7
KIT 11.
Spare 15 Tooth
Sprocket Kit (25
Bore).
5mm 72
73
74
91
7
KIT 12.
Spare 38 Tooth
Sprocket Kit.
13mm 13mm
Socket
or
3
13
14
12
KIT 13.
Spare 15 Tooth
Sprocket Kit (26
Bore).
13mm 13mm
Socket
or
27
35
36
6

4
1 Spares Kits - Tools & Contents
KITS: TOOLS REQUIRED: KIT CONTENTS: FIGURE:
KIT 14.
Spare Drive
Engagement
Clutches Kit.
7mm 7mm 2 & 4mm
Socket
or +
94 (x3)
92 (x3)
91 (x2)
77
76
75
9
KIT 15.
Spare Drive
Engagement
Handle Kit.
12mm 12mm 5mm
Socket
or +
78
79
90
96
97 (x2)
80
9
KIT 16.
Spare Spinner
Plate Assembly
Kit.
5mm 38
39 (x2)
40 (x2)
10
KIT 17.
Spare Spinner
Plate Shaft Kit.
13mm 13mm 6mm
Socket
or +
37
41 (x4)
42 (x4)
43 (x4)
10
KIT 18.
Spare Wheel
Nuts Kit.
17mm 17mm
Socket
or or
154 (x4) 11
KIT 19.
Spare Wheel Kit.
17mm 17mm
Socket
or or
145 11

5
1 Spares Kits - Tools & Contents
KITS: TOOLS REQUIRED: KIT CONTENTS: FIGURE:
KIT 20.
Spare Electrical
Extension Kit. ---
KIT 21.
Spare Light
Cluster Set Kit.
10mm 10mm 5mm Phillips
Socket
or + +
179
180
188 (x4)
189 (x4)
14
KIT 22.
Spare Left Hand
Light Cluster Kit.
10mm 10mm Phillips
Socket
or +
180
188 (x2)
189 (x2)
14
KIT 23.
Spare Right Hand
Light Cluster Kit.
10mm 10mm Phillips
Socket
or +
179
188 (x2)
189 (x2)
14
KIT 24.
Spare Fog Light
Kit.
10mm 10mm Phillips
Socket
or +
181
188 (x2)
189 (x2)
14
KIT 25.
Spare Spread
Limiter Kit.
17mm 17mm
Socket
or
170
172
173 (x4)
175
176
177 (x2)
10

6
1 Spares Kits - Tools & Contents
KITS: TOOLS REQUIRED: KIT CONTENTS: FIGURE:
KIT 26.
Spare Drive
Wheel Assembly
Kit.
2 x 17mm 2 x 17mm & 2 x 10mm 12mm
& 2 x 10mm Socket Set
or +
20
21
22
24
28 (x2)
29 (x4)
30
16
KIT 27.
Spare PVC
Hopper Cover
Kit.
-207 -
KIT 28.
Spare Extended
Pin Hitch Kit
222 17
KIT 29.
Spare Spinner
Plate Boss &
Cover Kit
+
223
216
217 (x4)
218 (x4)
41 (x3)
10
Prior to attempting replacement of any parts please ensure you have a good understanding of how
the kit you wish to t should be tted to the machine. Check that you have the correct tools and
expertise to carry out the replacement.
The Exploded views in Section 3 give a complete overview of all the assemblies which make up
your gritting machine. Below each drawing description there is listed the kit numbers relevant to that
particular gure.
In addition to an exploded view showing how the parts of the machine are put together - each
illustration also includes (where applicable) recommended maintenance that should be carried
out whilst the machine is part disassembled and so parts are fully accessible. Please carry out these
maintenance procedures as these will help ensure the long lifespan of the machine.
2 x19mm 2 x 19mm
Socket Set
or
7mm 7mm 13mm 13mm
or or

PART
NO.
PART DESCRIPTION PART
NO.
PART DESCRIPTION
1Main Chassis Assembly 41 M8 x 20mm Hex Head Screw S/S
2Axle Bearing 42 Nyloc Nut M8 S/S
338 Tooth Sprocket (Main Shaft) 43 Washer Plain M8 S/S
4Main Shaft 44 Lead Screw Nut
5Hub – Drive Side 45 Flow Mechanism Bush
6Hub – Free Wheel Side 46 Flow Mechansim Tube Assembly
7Hub Bearing 25 47 Lead Screw
8Hub Bearing 30 48 Handwheel
9Hub Cap 49 M6 x 25mm Socket Cap Screw S/S
10 M12 x 60mm Hex Head S/S 50 S/S Washer M6 x 14mm O.D
11 N12 Nylock Nut S/S 51 M6 Nyloc Nut Stainless Steel
12 M12 Form B Flat Washer 52 M3 x 20mm SKT Cap Head Screw S/S
13 M8 x 110mm Hex Head Screw S/S 53 M3 Washer S/S
14 M8 Nylock Nut S/S 54 M3 Nyloc Nut S/S
15 Hex Head Screw M12 x 70mm Bolt S/S 55 M4 x 16mm SKT Cap Head Screw S/S
16 M8 Washer 56 M4 x 40mm SKT Cap Head Screw S/S
17 M20 Castle Nut 57 M4 Washer 9mm O.D. S/S
18 Plain Washer M20 58 Nut - M4 - Nyloc S/S
19 Split Pin Ø3.2mm x 45mm 59 Hopper - Yellow
20 Drive Wheel 60 Nylon Spacer - ID 10.2mm
21 Drive Wheel Bearing 61 Hopper Funnel Shelf
22 Drive Wheel Adaptor 62 M6 x 13mm Post Mould Insert
23 Drive Shaft 63 M10 Nyloc Nut M10 S/S
24 M8 Nyloc Nut S.S 64 Washer Plain M10 S/S
25 Adjuster Bearing diam. 25mm 65 M10 x 60 SKT BT Screw S/S
26 See Part 25. 66 M6 x 20mm Hex Head Screw S/S
27 15 Tooth Sprocket (Spinner Shaft) 67 Agitator Shaft Assembly
28 M6 x 20mm Hex Head Screw S/S 68 Agitator Cam
29 M6 Spring Washer S/S 69 Adjuster Bearing diam. 25mm
30 Screw - M8 x 60mm Hex Head S/S 70 I/Zinc & P/Coat of Adjuster Bearing
31 M10 Nyloc Nut M10 S/S 71 45 Tooth Sprocket (Agitation Shaft)
32 Washer Plain M10 S/S 72 15 Tooth Sprocket (Agitation Shaft)
33 10.3 x 20.6 x 3.2mm Nylon Washer 73 Sprocket Bearing
34 M6 x 18 x 1.5mm Washer S/S 74 Clutch Collet
35 M8 x 60mm Hex Head Bolt S/S 75 Castle Dog Clutch
36 M8 Nyloc Nut Stainless Steel 76 Clutch Spacer
37 Spinner Shaft 77 Dog Clutch Sleeve MK2
38 Turbocast 800 Spinner Plate 78 Cam Handle
39 Turbocast 800 Spinner Bearing 79 Eye Stud (Cam Handle)
40 Two Piece Collar 80 S/S Compression Spring - 9.25mm
7
2 Parts List

PART
NO.
PART DESCRIPTION PART
NO.
PART DESCRIPTION
81 Agitator Bearing Cover R/H 121 Mat Clamp
82 Agitator Bearing Cover L/H 122 M6x16mm Socket Button Screw S/S
83 M8 x 40mm Hex Head Bolt S/S 123 S/S Washer M6 x 14mm O.D
84 Washer Plain M8 S/S 124 M6 Nyloc Nut S/S
85 Nyloc Nut M8 S/S 125 Black Nylon Spacer
86 Screw Set Hex Head M10 x 25mm S/S 126 M8 x 20mm Hex Head Screw S/S
87 M10 Nyloc Nut M10 S/S 127 Washer Plain M8 S/S
88 Washer Plain M10 S/S 128 M6 Penny Washer S/S
89 M10 x 100mm Hex Head Bolt S/S 129 M6 x 20mm Hex Head Screw S/S
90 M6 Nyloc Nut S/S 130 Mudguard R/H
91 M8 x 30mm Screw Hex Head S/S 131 Mudguard L/H
92 M4 x 10mm CSK Screw S/S 132 Clutch Access Flap L/H
93 Spring - Ø12 x 41mm Long - S/S 133
94 M6 x 20mm Screw- S/S 134 Single Point Cam38 Steel
95 135 Toothed Lock Washer
96 M6 x 20mm Socket Button Screw S/S 136 Wing Knob Polymide Housing
97 S/S Washer M6 x 14mm O.D 137 Wing Knob - Lock Insert
98 M6 x 16mm Socket Head Screw S/S 138 Flat External Seal
99 M6 x 13mm Post Mould Insert 139 O-Ring for Wing Lock Assembly
100 Chain Tensioner 140 S/S Washer M6 x 14mm O.D
101 12.5 x 25 x 25mm Nylon 66 141 M6 x 12mm S/S Button Head
102 Tensioner Bracket 142 75mm Hinge S/S Clutch Access Flap
103 S/S Chain Pitch 110 c/w Connectors 143 Ashtray Retaining Bracket
104 S/S Chain Pitch 83 c/w Connectors 144 Spray Suppression Mud Flap
105 Hopper Underside Plate R/H 145 Wheel Assembly
106 Hopper Underside Plate L/H 146 Rivet 4.8x18x10mm Black Alu
107 Right Hand Chassis Cover 147 M5 x 16 SKT BT Screw S/S
108 Left Hand Chassis Cover 148 M5 Nyloc Nut S/S
109 Hopper Front Side Panel 149 M5 x 12.5 x 1mm Washer S/S
110 Hopper Rear Side Panel 150 Rivet 4x11.5 S/S
111 Split Pin 2.5 x 40mm S/S 151 M6 x 25 Skt Cap Screw S/S
112 M6 x 60mm Hex Head Screw S/S 152 M6 Nyloc Nut S/S
113 S/S Washer M6 x 14mm O.D 153 S/S Washer M6 x 14mm O.D
114 M6 Nyloc Nut S/S 154 Wheel Nut Metric
115 M6 x 20mm Hex Head Screw S/S 155 Tow Bar Hitch
116 M6 x 20mm Hex Head Screw S/S 156 Coupling U/B Cast 50mm Ball H/D
117 Agitator Mat 157 ISCP200 Secondary Break Cable
118 Agitator Finger 158 Tow Bar
119 Agitator Hinge 159 Jockey Wheel Spacer
120 Agitator Hinge Rod 8mm x 400mm S/S 160 Jockey Wheel Clamp
8
2 Parts List

PART
NO.
PART DESCRIPTION PART
NO.
PART DESCRIPTION
161 Jockey Wheel 201 Drive Instructions External Sticker
162 M12 x 130 Hex Head Bolt S/S 202 Drive Instructions Internal Sticker
163 M12 Nylock Nut S/S 203 Polycarb Plaque “Spreading"
164 M12 A2 Form B Flat Washer 204 Data Plate S/S 1.5mm
165 M10 x 35mm Hex Head S/S 205 6x25mm Torx Pan Head Screw S/S
166 M10 Nyloc Nut M10 S/S 206 Bulbex Rivet - Dyed Black Top
167 M10 Washer S/S 207 Hopper Cover - Black PVC
168 Bolt Hex Head M10 x 60mm S/S 208 Instruction Leaet
169 M12 x 80 Hex Head Bolt S/S 209 CE Certicate
170 R/M Limiter Pin Hitch Kit:
171 Limiter Arm Lock Clip - S/S 210 Unbraked Towing Eye
172 Limiter Arm Lock Clip Handle - S/S 211 Towbar Pin Hitch Arm
173 Reector - 70 x 25mm Yellow 212 M10 X 100 Hex Head Bolt S/S
174 6 x 25mm Torx Pan Head Screw S/S 213 Setscrew M10 x 50 Hex Head Bolt S/S
175 M10 X 100 Hex Head Bolt S/S 214 M10 Nyloc Nut M10 S/S
176 M10 Nyloc Nut M10 S/S 215 Washer Plain M10 S/S
177 Washer Plain M10 S/S 216 Spinner Plate Cover Cap- PP
178 Cable, DC Connectors & 7 Pin Socket 217 M4 x 10mm Hex Head Screw- S/S
179 Light Cluster LHS 218 M4 x 9mm x 1mm Washer S/S
180 Light Cluster RHS (with Fog Connector) 219 Rubber Drive Shaft Bearing Cover
181 Fog Light 220 Grit Guard- S/S
182 Red Triangular Reectors 221 Rivet- Alum-
183 Clear 90 x 40 Rectangle Reector Extended Pin Hitch Kit:
184 Amber Round Reector 222 Extended Towbar Pin Hitch Arm
185 2.3m Plug to Plug Straight Cable 223 Spinner Plate Boss
186 Wiring Cover Plate
187 5 x 50 Self Tap Cross Head Pozi S/S
188 M5 Nyloc Nut S/S
189 M5 x 12.5 x 1mm Washer S/S
190 4.8 x 32 Self Tap Cross Head Pozi S/S
191 6x25mm Torx Pan Head Screw S/S
192 S/A Vyl Stk “20”
193 Oval Badge Glasdon
194 Polycrown Turbocast 800
195 Instruction & Maintenance Plaque
196 Hitch Instructions Plaque
197 Aperture Adjustment Wheel Plaque
198 Handle Tree Clip
199 Speed Adjustment Instructions Plaque
200 Spread Limiter Instructions Plaque
9
2 Parts List

10
3 Exploded Views
155
164
169
158
156
164
162
163
157
FIG. 1 Ball Hitch Assembly
(Kit 2)
212
164
169
158
211
210
214
215
215
213
163
164
FIG. 2 Pin Hitch Assembly
(Kit 1)

137
139
136
141
134
138
135
150
147 142 149 148
143
140
131
11
3 Exploded Views
FIG. 3 Mudguard / Cover Flap Assembly
131
128
129

110
103
100
101
113
111
115
115
113
109
x2
104
102
105
114 113 112
62
167 166
168
GREASE
12
3 Exploded Views
FIG. 4 Drive Cover and Chain Tensioner Assembly
(Kit 3, 4, 5)
100
101
113
115
x2
111

3 Exploded Views
FIG. 5 Chains Assembly
(Kit 3, 4)
103
GREASE
13
Chain for Agitation to
Spinner Plate.
Chain for Main Shaft to
Agitation System.

14
3 Exploded Views
36
4
35
27
92 91
89
71
72
73
74
90
67
75
FIG. 6 Spinner Shaft Sprocket Assembly
(Kit 13)
FIG. 7 Agitator Shaft Assembly - Sprockets and Clutch
(Kit 10, 11, 14)

15
3 Exploded Views
67
83
68
85
84
69
70
GREASE
FIG. 8 Agitator Shaft Assembly - Cams and Bearings
(Kit 6, 7)
92
75
76
77
94
80
97
96
90
78
79
91
FIG. 9 Clutch and Cam Handle Assembly
(Kit 14, 15)

175
42 170
37
41
40
38
173
177
176
108
61 66
43
39
22
20
24
GREASE
172
174
GREASE
216 217 218
223
145
154
8
7
6
4
144
184
16
3 Exploded Views
FIG. 10 Spinner Plate / Spread Limiter Assembly
(Kits 16, 17, 25, 29)
FIG. 11 Wheel and Free Hub Assembly
(Kits 18, 19)

17
3 Exploded Views
FIG. 12 Drive Shaft Hub Sprocket Assembly
(Kit 12)
13
15
5
16
2
4
14
3
125
123
122
119
118
120
126
127
121
117
126 127
124
123
128
129
82
81
96
GREASE
FIG. 13 Agitator Mat and Fingers Assembly
(Kit 8, 9)

3 Exploded Views
18
191
188
189
179
181
186
180
FIG. 14 Lighting Assembly
(Kit 21, 22, 23, 24)
FIG. 15 Flow Control Assembly
48
56
47
57
58
52
45
55
44
53
54
51
50
46 49
GREASE

FIG. 16 Drive Wheel Assembly
(Kit 26)
FIG. 17 Extended Pin Hitch Assembly
(Kit 28)
3 Exploded Views
105
53
25
107 115
23
31
25
28
29
22
24
30
21
20
106
108
GREASE
19
222
169
163
164
164