Glenair Band-Master ATS User manual

© 2020 Glenair, Inc. - 3/22 CAGE Code 06324 Printed in U.S.A.
GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497
818-247-6000 • FAX [phone] www.glenair.com
Band-Master® ATS
Pneumatic Banding Tools
601-106 and 601-107
Operating Instructions

© 2020 Glenair, Inc. - 3/22 CAGE Code 06324 Printed in U.S.A.
GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497
818-247-6000 • FAX [phone] www.glenair.com
Hose, Coil
Digital Pressure Gage
Inside Under Clear Lens
Precision Regulator
Inside Under Clear Lens
4.00
REF
8.00
REF
5.30
REF
Regulator
Assembly
Use 2 Wrenches
Air Supply Inlet
(100 - 110 PSI)
(1/8-27 NPT)
Band-Master™ ATS
Pneumatic Banding
Tool Overview
Figure 1
Bench Mount
Bracket (Optional)
Mountiing Holes or
Tool Balancer
Counter
Counter Power
On/Off Switch
Cut-Off Timing
Adjustment
(Factory Set)
Red Reset Button
(Tension Release)
Manual Cut-Off
Auto Cut-Off Switch
Band-Master™ ATS
Band-Master™ ATS
Connector for
Foot Control
Included
(601-400)
Actuator Button
Cylinder
Blade
Knife

© 2020 Glenair, Inc. - 03/22 CAGE Code 06324 Printed in U.S.A.
GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497
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3
601-106 and 601-107
Operating Instructions
GLENAIR 601-106 STANDARD PNEUMATIC TOOL WITH COUNTER
For use with Band-Master® ATS bands P/N 601-005, 601-006, 600-052 and 600-052-1
SPECIFICATIONS:
Tension Range .............100-180 lbs Adjustment Range. Calibrate at 150 ±5 lbs
Weight
Tool Head................................................................2.52 lbs
Control Box ..............................................................3.51 lbs
601-106 Kit Contains The Following Additional Items (see g. 1):
1. 601-106-1 Tool Head, Pneumatic
2. 601-310 Hose, coil
3. 601-311 Regulator Assembly
4. 601-400 Foot Control/Bench Mount Kit
GLENAIR 601-107 MICRO PNEUMATIC TOOL WITH COUNTER
For use with Band-Master® ATS bands P/N 601-024, 601-025, 600-057 and 600-057-1
SPECIFICATIONS:
Tension Range .................60-90 lbs Adjustment Range. Calibrate at 80 ±5 lbs
Weight
Tool Head................................................................2.52 lbs
Control Box ..............................................................3.51 lbs
601-107 Kit Contains The Following Additional Items (see g 1):
1. 601-107-1 Tool Head, Pneumatic
2. 601-310 Hose, coil
3. 601-311 Regulator Assembly
4. 601-400 Foot Control/Bench Mount Kit
The Advanced Termination System for Interconnect Cable Shielding

© 2020 Glenair, Inc. - 3/22 CAGE Code 06324 Printed in U.S.A.
GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497
818-247-6000 • FAX [phone] www.glenair.com
4
601-106 and 601-107
Operating Instructions
Safety............................................................5
Initial Tool Set-up ................................................5
Regulator assembly bench top mounting hole pattern .........5
Band-Master® assembly instructions for 601-106 and 601-107
tool heads to 601-311 regulator ...............................6
Band-Master® ATS operating instructions ......................7
Counter features..............................................8
Maintenance.....................................................9
Drain water accumulation from lter assembly.................9
Clean/replace lter element ...................................9
Adjust cut-o timer ...........................................9
Replace worn/damaged cutter knife or blade ..................9
Counter battery replacement ............................... 11
601-106 and 601-107 Band Inspection ........................ 11
601-106 Replacement Parts for Standard Pneumatic tool with
Counter ........................................................ 13
601-107 Replacement Parts for Micro Pneumatic Tool with
Counter ........................................................ 13
Bands and Accessories ........................................ 14
Replacement bands......................................... 14
Tool balancer (sold separately) .............................. 14
Foot control/bench mount kit ............................... 14
CONTENTS

© 2020 Glenair, Inc. - 03/22 CAGE Code 06324 Printed in U.S.A.
GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497
818-247-6000 • FAX [phone] www.glenair.com
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601-106 and 601-107
Operating Instructions
SAFETY
 Never use power tools or clamps for anything other than their intended
purpose, if in doubt consult factory
 Keep hands away from clamps being tensioned
 Always wear safety glasses when operating power tool
INITIAL TOOL SETUP
All Band-Master® ATS pneumatic tools with counter operate on compressed
air. Connect air supply to regulator assembly using a quick-disconnect socket
1/4” body. This connection is recommended so tool can be moved to another
location or disconnected from air supply when not in use. Supply pressure to
regulator assembly must be between 100-110 PSI. Higher pressure could damage
internal components. Lower pressure slows tool down and makes cutting of band
uncertain. 40 micron pre-ltering element is recommended on contaminated
supply lines.
An air dryer is recommended on supply lines with water accumulation problems.
No lubricator is used on the tool. Introducing oil to air system will do more harm
than good.
All tools are factory set for nominal clamping conditions. Tension is set by
adjusting pressure on regulator assembly.
CAUTION: Under-tensioned clamps result in loose assemblies. Excessive tension
may damage clamp, backshell or band tool mechanism
Regulator assembly bench top mounting
In a permanent installation, regulator assembly should be bolted to a at surface
to allow exible cord to be stretched without dragging regulator assembly
(see Fig. 2 for mounting pattern). Keep lter vertical to maximize the water and
contaminant capacity.

© 2020 Glenair, Inc. - 3/22 CAGE Code 06324 Printed in U.S.A.
GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497
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601-106 and 601-107
Operating Instructions
7.380 (187.45)
ø.250 (6.35)
2.560 (65.02)
Figure 2
Bench Top Mounting Hole Pattern (for controller box bracket)
Band-Master® assembly instructions for 601-106/601-107 tool
heads to 601-311 regulator
1. Assemble tool and regulator using coil hose.
2. Adjust pressure by opening cover, loosen the 5/16 hex nut slightly under the
adjustment knob.
3. Touch ON/OFF button on the digital gage to turn on readout. Readout will
auto shuto after 20 minutes
NOTE: Pressure is factory set, adjust only if necessary. Pressures are for reference
only, exact values change from tool to tool.
4. Adjust the regulator while reading the digital pressure gage to achieve the
correct psi, resulting in the pull required for each type of band:
• Standard tool 1/4 inch band, 44 psi, 150 pound pull.
• Micro tool 1/8 inch band, 23 psi, 80 pound pull.
See pages 11 and 12 for additional pressure adjustment information
5. The digital gauge on the top of the regulator assembly MUST indicate the
proper pressure for the type of tool and band used.
6. Lock the adjustment shaft by tightening the 5/16 nut under the adjustment
knob. Do not overtighten the adjustment locking nut.

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601-106 and 601-107
Operating Instructions
Band-Master® ATS Operating Instructions
1. Insert band tail through the tool nose opening (see Fig. 3), making sure that
clamp circle is directed away from the tool body.
2. To tension the band, press and hold down actuator button. Always install
bands perpendicular to the axis of the object to be clamped. Do not force
tool sideways or in any other direction when band tail is under tension or
during cut-o. Doing so may damage clamp and/or tool.
3. The Band-Master® ATS pneumatic tool with counter will automatically cut
the band once the desired tension has been reached. If no cut-o occurs,
check to make sure the automatic cut-o switch has been turned “on”(the
silver switch on the back side of the handle should point toward the red reset
button). If the switch is pointing in the wrong direction, ip it to the “auto”
position and the tool will cut o the band. If cut-o stalls, turn switch o and
immediately on again while holding down actuator button. This may have to
be done only once with the rst band, after tool has been pressurized.
4. Immediately after cut-o, release actuator button and remove the excess
band from the tool.
Press and hold down
actuator button until
banding is completed
.24” Standard BandMaster or .120”Micro BandMaster® ATS
band for corresponding tool
Figure 3

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GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497
818-247-6000 • FAX [phone] www.glenair.com
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601-106 and 601-107
Operating Instructions
Counter features
(see gure 4)
1. Resettable useage count
(top number)
2. Permanent count
(bottom number)
3. Battery life
4. Power switch
Important notes:
 Air supply line pressure is critical. 100-110 psi is required at the inlet port
of the regulator assembly to allow the tool to operate properly. For line
pressures less than 100 psi the tool must be tested for proper operation.
 DO NOT ADJUST THE REGULATOR ON THE REGULATOR ASSEMBLY OVER
100 PSI
 Do not over tighten the 5/16 inch hex locking collar for the regulator shaft,
damage may occur.
 Improperly installed clamps may result in faulty shield termination and
insucient ground bonding.
 Do not twist or force tool or cable assembly in any direction while installing
clamps.
 Always install clamps perpendicular to the axis of the cable being terminated.
When clamping irregular shaped band platforms, choose a location of the
buckle where it is well supported on the bottom. A properly designed
backshell with a lip are essential when tensile loads may be expected.
 To verify tension setting after the tool has been at rest for some time, actuate
the tool momentarily and conrm pressure setting on the digital pressure
gauge.
012
123
4. Power Switch
1. Resettable
Count
2. Permanent
Count 3. Battery
Life
Figure 4

© 2020 Glenair, Inc. - 03/22 CAGE Code 06324 Printed in U.S.A.
GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497
818-247-6000 • FAX [phone] www.glenair.com
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601-106 and 601-107
Operating Instructions
 Glenair recommends that banding occur on an unxtured cable assembly.
Trying to band on a rmly xed surface may aect the applied forces and
interfere with the cut-o operation. The cut-o operation causes a rotation
of the band termination in order to aect a lock. Therefore, when performing
the banding operation on a xtured cable or device the operator MUST allow
the band tool to rotate slightly as the cut-o operation is performed.
MAINTENANCE
Drain water accumulation from lter assembly: See Fig. 4
1. Disconnect air pressure.
2. Holding bottom of lter rotate lter housing up, away from regulator body
and place a small cup under the lter.
3. Push in the valve at the base of the lter to drain water.
Filter Unit
(Filter inside)
P/N 601-314
Figure 5
Clean/replace lter element:
See Fig. 5
1. Disconnect air supply
2. Holding bottom of
lter rotate lter
housing up, away from
regulator body and
unscrew clear plastic
housing.
3. Unscrew lter element
and clean/replace gold
colored element.
4. Replacement (if
necessary) must be
a 5 micron ltering
element, available from
Glenair (part number
601-314)

© 2020 Glenair, Inc. - 3/22 CAGE Code 06324 Printed in U.S.A.
GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497
818-247-6000 • FAX [phone] www.glenair.com
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601-106 and 601-107
Operating Instructions
Adjust cut-o timer See Fig. 6
1. Do not alter factory setting, unless
necessary.
2. A small copper screw found on the
back of the tool handle (above the
reset button) adjusts the cut-o timing.
3. Using a small, standard screwdriver,
turn the screw clockwise to increase
the cut-o delay, and counter-clockwise
to decrease the cut-o delay.
Caution: Adjusting cut-o delay timing too short
will result in premature cut-o, and a loose clamp.
Note: Normal delay is between 1 and 2 seconds after shuttle stops cycling.
Cut-O Timer
Figure 6
BandMaster™ ATS
Threaded
Sleeve
Arm
Mounting
Pin
Knife
Blade
Screw #2
Screw #1
Figure 7
Replace worn/damaged cutter knife or blade (See Fig 7)
This procedure is easier to do if tool is connected to air supply.
1. Remove two button head cap screws (BHCS) with 1/16 hex keys. Two hex
keys will be needed to complete this step.
2. Push out two BHCS screws and threaded sleeve nuts using one of the 1/16
hex keys, then remove cuto knife by pushing mounting pin out.
3. When BHCS/threaded sleeves are
removed, lift cuto blade out of
tool head.
4. Assemble in reverse order
5. If needed loctite, low strength,
222, purple, can be applied to
BHCS screw.
6. Torque BHCS to 2-3 in/lbs.
Important: To order correct
replacement parts, locate tool
model number on tool head.

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GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497
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601-106 and 601-107
Operating Instructions
Replacement part numbers for
each tool can be found on page
13.
Counter Battery Replacement
(see gure 8)
1. Remove 3, SHCS screws from
counter cover with 9/64 hex key.
2. Gently lift cover and counter
assembly away from side of tool
(do not pull wires)
3. With cover o, remove two
screws and washers
4. Pull up board, remove and insert
new 2025 (or equivalent) battery
with (+) sign facing up (opposite
to screen display)
Counter Reset
1. Remove housing
2. Remove and replace battery to
reset counter
BANDING INSPECTION FOR 601106 STANDARD
AND 601107 MICRO PNEUMATIC TOOLS
Banding Inspection (See g. 9)
1. Be sure to read regulator system instructions and important notes (page 8)
before using tool.
2. 601-106 Standard Pneumatic Tool with Counter
Adjust regulator to a reading of 44 psi for a 150 pound pull. For accurate
tension setting, Band-Master® ATS calibration device must be used (part no.
601-200). Pressure reading on gauge should be used for reference only. Same
tension output may occur at somewhat dierent pressure readings from
012
123
Housing Screws
Figure 8
See Reset Note
CR2025
CR2025 Battery
GLENAIR

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GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497
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601-106 and 601-107
Operating Instructions
tool to tool due to manufacturing tolerances. Calibration device will ensure
proper tension setting. Tool is factory calibrated to 150 ±5 lbs tension.
601-107 Micro Pneumatic Tool with Counter
Adjust regulator to a reading of 23 psi for a 80 pound pull. For accurate
tension setting, Band-Master® ATS calibration device must be used (part no.
601-200). Pressure reading on gauge should be used for reference only. Same
tension output may occur at somewhat dierent pressure readings from tool
to tool due to manufacturing tolerances. Calibration of device will ensure
proper tension setting. Tool is factory calibrated to 80 ±5 lbs tension.
3. 601-106 Standard Pneumatic Tool with Counter
can only be used on .240” wide Band-Master® ATS bands.
NOTE: .24” wide or wider bands can not be inserted into tool
601-107 Standard Pneumatic Tool with Counter
can only use .120” wide Band-Master® ATS bands.
4. Condition of locking lip should be visually inspected on completed clamps.
If lip appears partially torn, damaged or not present at all, check tool tension
and condition of blade and knife. Make necessary adjustments and repairs.
Be sure to remove and replace faulty clamps. If lip is damaged or missing,
re-calibrate tool tension, check condition of cutter blade and knife, replace if
worn or damaged.
NOTE: 1) If poor cuto quality persists after knife and blade replacement, the tool
must be serviced 2) Band can be removed by lifting buckle with a screwdriver or
diagonal cutters.
Lip Lock
Front View of Standard Clamp
Straight Edge Cut
On Locking Lip
Figure 9

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601-106 and 601-107
Operating Instructions
REPLACEMENT PARTS FOR 601106 STANDARD
PNEUMATIC TOOL WITH COUNTER
Standard Pneumatic Replacement Parts
(only user replaceable parts are listed)
If cutter blade or knife is worn or damaged, replace with kit below.
Tool Part Number Knife/Blade Kit Part Number
601-106 601-330
REPLACEMENT PARTS FOR 601107 MICRO
PNEUMATIC TOOL WITH COUNTER
Micro Pneumatic Replacement Parts (See g. 10)
(Only user replaceable parts are listed)
If cutter blade or knife is worn or damaged, replace with kit below
Tool Part Number Knife Part Number
601-107 601-329

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601-106 and 601-107
Operating Instructions
ACCESSORIES
Tool Balancer
Glenair tool balancer part number 601-401 is available for purchase. Contact
factory for details and pricing
Tool Balancer (See g. 11)
1. If a tool balancer is desired, install tool balancer hook and set balancer to
approximately 2.5 lbs balance weight
2. Balancer hook can be used with locator installed. Choose the most
convenient mounting hole located on the tool body. Be sure that lock nut
is no more than .20” away from tip of thread to prevent interference
with internal components
601-400 Foot Pedal Control (See g. 12)
Every Pneumatic Band-Master® ATS, now includes foot pedal control, which frees
both hands to help assure more accurate, reliable and faster shield terminations.
For installation instructions see Foot Control and Bench Mount Kit Installation
on page 18. See gure 13 for bench mounted conguration options.
BANDS
Bands are available in short, medium or long and come at or pre-coiled.
Band-Master®ATS Band Selection
Part Number Fits Diameter Length
Bands Flat Pre-Coiled In.(cm) in./cm
Short Standard Band 601-005 601-006 1.0 (25.4) 9.0 (228.6)
Medium Standard Band 601-040 601-041 1.8 (45.7) 14.25 (361.95)
Long Standard Band 601-049 601-050 2.5 (63.5) 18.0 (457.2)
Short Micro Band 601-024 601-025 0.5 (12.7) 5.0 (127.0)
Medium Micro Band 601-060 601-061 .88 (22.4) 8.125 (206.38)
Long Micro Band 601-064 601-065 1.8 (45.7) 14.25 (361.95)

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601-106 and 601-107
Operating Instructions
Locator
601-401
Locator
.23” Dia. Max.
.20” Max. to prevent
intererence with
internal components
Lock Nut
TOOL BALANCED IN
HORIZONTAL POSITION
TOOL BALANCED IN
VERTICAL POSITION
LOCK NUT SETUP
Figure 11
Figure 12

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601-106 and 601-107
Operating Instructions
BANDMASTER™ ATS
TOP OF BENCH
MOUNTED SET-UP CONFIGURATIONS
Foot
Control
Leave area behind tool
free for excess band.
Place waste container
under tool to collect excess band.
UNDER BENCH
MOUNTED SET-UP CONFIGURATION
Bracket must be reversed for this set-up.
If contoller box is mounted to edge of work bench,
this conguration will leave top of bench space free.
Place waste container under tool to collect excess band.
Figure 13

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601-106 and 601-107
Operating Instructions
Foot Control and Bench Mount Kit Installation (601-400)
1. Disconnect tool from air supply and mount bracket to tool as shown.
(See g. 14B)
2. Remove air block from handle and store using second set of mounting holes.
(See to g. 14A and 14B)
See g. 14B for steps 3 through 5)
3. Attach foot control connector using button head screw and #8-32 hex nut.
Connect foot control pedal to connector
4. Mount bracket to top of tool using 2 socket head screws. Use smaller holes in
bracket.
5. Mount other leg of bracket to bench using larger holes.
6. Adjust angle of tool to desired position and tighten bolt.
Blocking Plate
Hex Nut #8-32
Remove 2 Bolts
and Cover Plate
Button Head Screw
#8-32 x 1/2
Figure 14A
Removal of Blocking Plate

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601-106 and 601-107
Operating Instructions
Figure 14B
Install Foot Control Connector and Bracket
Bracket
#8-32 x 3/8”
Socket Head Cap Screws*
2 Places
To Foot Control
Button Head Screw
Foot Control Connector
Store Air Block On
Handle Using
Original Mounting
Screw
*Use only supplied screws in kit for
mounting bracket. Longer screws
can interfere with tool operation

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GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497
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601-106 and 601-107
Operating Instructions
NOTES

© 2020 Glenair, Inc. - 3/22 CAGE Code 06324 Printed in U.S.A.
GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497
818-247-6000 • FAX [phone] www.glenair.com
1211 Air Way, Glendale, California 91201-2497
818.247.6000