Glyn EZ864 PY Installation instructions

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EZ864 PY
Telit Cellular GSM/UMTS Engine
Hardware guide for EZ864 PY Terminal version 3.2 Date: 1/ 9/2 11

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1. Hardware Features f the EZ864 PY
Feature Implementation
Inc rp rates Telit GC864-QUAD
V2
The Telit m dule handles all GSM/ pr cessing f r, signal and data within the
GC864-QUAD V2.
Frequency bands Quad band: GSM 850/900/1800/1900MHz
P wer supply Single supply v ltage 5V t 30V
Operating temperature -20°C t +65°C ambient temperature
Physical
Dimensi ns:
8
3
mm x
6
4
m x 3
3
m
Weight: 180g
R HS, WEEE
All hardware c mp nents are fully c mpliant with the EU R HS and WEEE
Directives
3 GPIO inputs
1 ADC input
3 inputs 5-24V
1 input ADC
C mmunicati n RS232

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2. Interface Descripti n
2.1 Overview
EZ864 PY pr vides the f ll wing c nnect rs f r p wer supply, Interface and antennas:
1. SMA c nnect r (female) f r GSM antenna
2. 4-p le 3mm Micr Mate-N-LOK c nnect r f r p wer supply.
3. SIM card h lder
4. 9-p le (female) SUB-D plug f r RS-232.
5. Led Cellular and Led P wer
6. 6-p le RJ11 plug (female) f r GPIO's and ADC
2
4
5
6
3
EZ864 PY side Cellular
EZ864 PY side RS232
1

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2.2 Bl ck Diagram EZ864 PY
Figure 3 sh ws a bl ck diagram f a sample c nfigurati n that inc rp rates a EZ864 PY
and typical access ries.
Level
Shifter
RS232
SMA
Antenna
GSM
SIM
4 pin
9 pin
D-Type
PC
Co /
RS232
Input power and GND
3 GPIO inputs 5-24V
Power
1 ADC
1 Pin
GND
GROUND
Input Power 5
-
30v
UART
1
GC864-QUAD V2
UART 1
Power
DC to DC
Power
Supply
GPIO
ADC
6 pin
RJ11
3 Pins
2 Pins
Cellular
LED
Power
LED
Level
Shifter
RS232

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EZ864 PY Bl ck diagram
2.3 P wer Supply
The p wer supply f the EZ864 PY Terminal has t be a single v ltage s urce f POWER 5V-30V capable f
pr viding a peak during an active transmissi n. The EZ864 PY Terminal is pr tected fr m supply v ltage
reversal. An internal fuse ensures an electrical safety acc rding t EN60950-1. This fuse is n t rem vable. A
fast acting fuse 0.8A with melting is necessary t use with the EZ864 PY at a 24V p wer supply system f r
vehicles. The p wer supply must be c mpliant with the EN60950 guidelines.
Pin Signal name Use
1 POWER Input P wer supply range 5-30V
2
--- ---
3 GND Gr und
4
--- ---
Pin assignment f the plug f r p wer supply and relay
Male 4-p le plug f r p wer supply
2.3.1 Supply v ltage requirements
The DC p wer supply must be c nnected t the POWER input:
• Input v ltage range 5 - 30V DC
• N minal V ltage 12V DC
• P wer Supply current rating: max. 2A @12V
• P wer Supply ripple: max. 120mV
• Input current in idle m de: 20mA @ 12V
• Input average current in c mmunicati n m de: 100mA @ 12V
1
2
4
3
Pin assignment
1 – Power
2 – NC
3 – GND
4 – NC

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2.4 RS-232 Interface
The serial interface f the EZ864 PY is intended f r the c mmunicati n between the GSM m dule and the h st
applicati n. This RS-232 interface is a data and c ntr l interface
f r transmitting data, AT c mmands and pr viding multiplexed channels. EMC immunity
c mplies with the vehicular envir nment requirements acc rding t EN 301 489-7.
The user interface f the EZ864 PY is accessible fr m a Data Terminal Equipment DTE c nnected t the RS232
interface and it is managed by AT c mmands acc rding t the GSM 07.07 and 07.05 specificati n and the
supp rted c mmands are listed in the AT C mmands Reference Guide.
Pin assignment RS-232 D-Type 9 female RS232
(D-Type 9 female)
C nnect r type n the terminal is:
• RS-232 thr ugh D-Type 9-pin female
• Baud rate fr m 300 t 115.200 bit/s
• Sh rt circuit (t Gr und) pr tecti n n all utputs.
• Input v ltage range: -5V t +5V
Pin
n . Signal name I/O Functi n f applicati n
1 DCD O Data Carrier Detected
2 RXD O Receive Data
3 TXD I Transmit Data
4 DTR I Data Terminal Ready
5 GND - Gr und
6 DSR O Data Set Ready
7 RTS I Request T Send
8 CTS O Clear T Send
9 RING O Ring Indicati n

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2.4.1 GPIO Interface
The GPIO interface pr vides via 6 pins RJ11 c nnect r the f ll wing pti ns:
• 3 inputs 2 GPIO digital, f rm 0-30v
• 1 input ADC, f rm 0-30v
• 1 p wer pin fr m Vin
•1 Gr und pin
Status LED
Red LED displays the netw rk status f the EZ864 PY
Red LED status
Device St
atus
permanently n
a call is active
fast interrupt sequence (peri d 0,5s, T n 1s)
Net search / N t registered / turning ff
sl w interrupt sequence (peri d 0,3s, T n 3s)
Registered full service
permanently ff
device ff
Green LED displays the perating status f EZ864 PY
Pin assignment
1 – GND
2 – GPIO 1
3 – GPIO 10
4 – GPIO 3
5 - ADC1
6 – Power VIN
1 2 3 4 5 6
AUX

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Green LED
status
Device Status
permanently
ON
Unit active
permanently
OFF
device ff
3. Mechanical Characteristics
Weight 180g
Dimensi ns (max) L x W x H 83m x 64 x 33mm
Temperature range -20°C t +65°C ambient temperature
Air humidity 5% - 85%
Casing material Aluminum
Mechanical characteristic
4. P wer Supply
This chapter pr vides specificati ns f r the p wer supply which serves the Terminal. The p wer supply
rec mmended t be any safety appr ved p wer supply certified IEC 60950-1 r EN 60950-1 r UL 60950-1
with limited utput current up t 2A. The type f the receptacle assembled n the EZ864 PRO Terminal is 4 pin
Micr Mate-N-LOK 3mm fr m MOLEX. Mating headers can be ch sen fr m the MOLEX Micr Mate-N-LOK
Series. F r latest pr duct inf rmati n http://www.m lex.c m
5. GSM antenna
This chapter pr vides specificati ns f r the GSM antennas which serves the Terminal.
We rec mmended GSM/UMTS antennas with SMA c nnect r:
Please visit www.glynst re.c m t select antenna pti ns

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6. SAFETY RECOMMANDATIONS
READ CAREFULLY
1. The unit does not provide protection from lightning and surge. For outdoor installation use outdoor
plastic case safety approve according UL 5 . Additional provide protection from lightning and over voltage
according National code.
2. Be sure the use of this product is allowed in the country and in the environment required. The use of this
product may be dangerous and has to be avoided in the following areas:
Where it can interfere with other electronic devices in environments such as hospitals, airports, aircrafts,
etc. Where there is risk of explosion such as gasoline stations, oil refineries, etc It is responsibility of the
user to enforce the country regulation and the specific environment regulation. Do not disassemble the
product; any mark of tampering will compromise the warranty validity. We recommend following the
instructions of the hardware user guides for a correct wiring of the product. The product has to be supplied
with a stabilized voltage source and the wiring has to be conforming to the security and fire prevention
regulations. The product has to be handled with care, avoiding any contact with the pins because
electrostatic discharges may damage the product itself. Same cautions have to be taken for the SIM,
checking carefully the instruction for its use. Do not insert or remove the SIM when the product is in power
saving mode. The system integrator is responsible of the functioning of the final product; therefore, care
has to be taken to the external components of the unit, as well as of any project or installation issue,
because the risk of disturbing the GSM network or external devices or having impact on the security. Should
there be any doubt, please refer to the technical documentation and the regulations in force. Every unit has
to be equipped with a proper antenna with specific characteristics. The antenna has to be installed with
care in order to avoid any interference with other electronic devices and has to guarantee a minimum
distance from the body (2 cm). In case of this requirement cannot be satisfied, the system integrator has to
assess the final product against the SAR regulation. The European Community provides some Directives for
the electronic equipments introduced on the market. All the relevant information’s are available on the
European Community website:
http://europa.eu.int/comm/enterprise/rtte/dir99-5.htm
The text of the Directive 99/ 5 regarding telecommunication equipments is available, while the
applicable Directives (Low Voltage and EMC) are available at:
http://europa.eu.int/comm/enterprise/electr_equipment/index_en.htm
7. 2-Year Limited Warranty
Glyn warrants, t the riginal purchaser, that this equipment shall be free f defects in materials and
w rkmanship f r a peri d f tw (2) years.
This warranty d es n t apply if the pr duct has been misused r has been damaged by accident, abuse,
misuse, r misapplicati n r if it has been m dified with ut permissi n.

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8. Pr duct specified appr val f r CE
Name: Industrial GSM/UMTS Communication unit
Model: EZ864 PY
Reference standard(s):
Radio Note: test only for GC864 module
Number
Market
Standard
Procedure
1
Europe
EN 3 1 511 V9. .2
Spurious Emissions testing
EMC
Number
Market
Standard
Procedure
2
Europe
EN 3 1 489
-
7 V1.2.1
partial testing and report
Safety
Number
Market
Standard
Procedure
4
Europe
EN 6 95
-
1: 6
DoC