GM International D1130S Instruction Manual

D1130 - SIL 2 Switch / Proximity Detector Repeater Relay Output ISM0048-12
D1130S - D1130D
INSTRUCTION & SAFETY MANUAL
SIL 2 Switch/Proximity Detector
Repeater Relay Output
DIN-Rail Models D1130S, D1130D

D1130 - SIL 2 Switch / Proximity Detector Repeater Relay Output G.M. International ISM0048-12
2
General Description: The Switch/Proximity Detector Repeater type D1130 is a DIN Rail unit with one or two independent channels. The unit can be configured for contact or proximity
detector, NO or NC and for NE or ND SPDT relay output contact. Each channel enables a Safe Area load to be controlled by a switch, or a proximity detector, located in Hazardous Area.
D1130D dual channel type has two independent input channels and actuates the corresponding output relay. Two actuation modes can be independently DIP switch configured on
each input channel: NO input/NE relay or NO input/ND relay. Contact or proximity sensor and its connection line short or open circuit fault detection is also DIP switch configurable:
fault detection can be enabled (in case of fault it de-energizes the corresponding output relay and turns the fault LED on) or disabled (in case of fault the corresponding output relay
repeats the input line open or closed status as configured).
D1130S single channel type has one input channel and two output relays; the unit has two DIP switch configurable operating modes:
Mode A) input channel actuates in parallel the two output relays (DPDT contact). Relay actuation mode can be independently configured for each output in two modes: NO input/NE
relay or NO input/ND relay.
Mode B) input channel actuates output relay A configurable in two modes as in mode A above. Output relay B operates as a fault output (in case of input fault, relay B actuates and the
fault LED turns on while relay A repeats the input line as configured).
Actuation can be DIP switch configured in two modes: No input fault/energized relay (it de-energizes in case of fault) or No input fault/de-energized relay (it energizes in case of fault).
Function: 1 or 2 channels I.S. switch repeater for contact or EN60947-5-6 proximity. Provides 3 port isolation (input/output/supply).
Signalling LEDs: Power supply indication (green), output status (yellow), line fault (red).
Field Configurability: NO/NC input for contact/proximitor, NE/ND relay operation and fault detection enable/disable.
EMC: Fully compliant with CE marking applicable requirements.
Supply: 115-230 Vac, 50-60 Hz nom (85 to 250 Vac, 48 to 400 Hz), ripple within voltage limits 10 Vpp; 500 mA time lag fuse and 275 Vrms transient voltage surge suppressor protec-
protected. Limit supply voltage to 250 Vrms for Instrinsic Safety applications.
Current consumption @ 115 Vac: 25 mA with short input and relays energized.
Current consumption @ 230 Vac: 15 mA with short input and relays energized.
Max. power consumption: at 250 Vac supply voltage, short circuit input and relays energized, 2.0 W for 2 channels D1130D, 1.9 W for 1 channel D1130S.
Isolation (Test Voltage): I.S. In/Out 2.5 KV; I.S. In/Supply 2.5 KV; Out/Supply 2.5 KV; Out/Out 2.5 KV.
Input switching current levels: ON 2.1 mA, OFF 1.2 mA, switch current 1.65 mA ± 0.2 mA hysteresis.
Fault current levels: open fault 0.2 mA, short fault 6.8 mA
(when enabled both faults de-energize channel relay with dual channel unit D1130D or actuate fault relay with single channel unit D1130S).
Input equivalent source: 8 V 1 Ktypical (8 V no load, 8 mA short circuit).
Output: voltage free SPDT relay contact.
Contact material: AgCdO.
Contact rating: 2 A 250 Vac 500 VA, 2 A 250 Vdc 80 W (resistive load).
DC Load breaking capacity:
Mechanical / Electrical life: 30 * 106/ 1 * 105operation, typical.
Operate / Release time: 7 / 3 ms typical.
Bounce time NO / NC contact: 3 / 5 ms.
Response time: 20 ms.
Frequency response: 10 Hz maximum.
Compatibility:
CE mark compliant, conforms to Directive: 2014/34/EU ATEX, 2014/30/EU EMC, 2014/35/EU LVD, 2011/65/EU RoHS.
Environmental conditions:
Operating: temperature limits -20 to + 60 °C, relative humidity max 95 %.
Storage: temperature limits – 45 to + 80 °C.
Safety Description:
ATEX: II (1)G [Ex ia Ga] IIC, II (1)D [Ex ia Da] IIIC, I (M1) [Ex ia Ma] I, II 3G Ex nAC IIC T4 Gc
IECEx / INMETRO: [Ex ia Ga] IIC, [Ex ia Da] IIIC, [Ex ia Ma] I
UL: AIS / I, II, III / 1 / ABCDEFG, [AEx ia] IIC
C-UL: AIS / I, II, III / 1 / ABCDEFG, [Ex ia] IIC
FM: NI / I / 2 / ABCD / T4, NI / I / 2 / IIC / T4, AIS / I, II, III / 1 / ABCDEFG, AEx [ia] IIC
FMC: NI / I / 2 / ABCD / T4, NI / I / 2 / IIC / T4, AIS / I, II, III / 1 / ABCDEFG, Ex [ia] IIC
EAC-EX: 2Ex nA nC [ia Ga] IIC T4 X, [Ex ia Da] IIIC X, [Ex ia Ma] I X.
UKR TR n. 898: 2ExnAnCiaIICT4 X, ExiaI X
associated apparatus and non-sparking electrical equipment.
Uo/Voc = 10.7 V, Io/Isc = 15 mA, Po/Po = 39 mW at terminals 13-14, 15-16.
Um = 250 Vrms, -20 °C Ta 60 °C.
Approvals:
DMT 01 ATEX E 042 X conforms to EN60079-0, EN60079-11, EN60079-26. IECEx BVS 07.0027X conforms to IEC60079-0, IEC60079-11, IEC60079-26
IMQ 09 ATEX 013 X conforms to EN60079-0, EN60079-15. IECEx IMQ 13.0011X conforms to IEC60079-0, IEC60079-15.
INMETRO DNV 13.0108 X conforms to ABNT NBR IEC60079-0, ABNT NBR IEC60079-11, ABNT NBR IEC60079-15, ABNT NBR IEC60079-26.
UL & C-UL E222308 conforms to UL913, UL 60079-0, UL60079-11 for UL and CSA-C22.2 No.157-92, CSA-E60079-0, CSA-E60079-11 for C-UL.
FM & FM-C No. 3024643, 3029921C, conforms to Class 3600, 3610, 3611, 3810 and C22.2 No.142, C22.2 No.157, C22.2 No.213, E60079-0, E60079-11, E60079-15.
C-IT.MH04.B.00306 conforms to GOST R IEC 60079-0,GOST R IEC 60079-11, GOST R IEC 60079-15.
C16.0034 X conforms to  7113,  22782.5-78,  I 60079-15.
TUV Certificate No. C-IS-236198-02, SIL 2 according to IEC 61511.
DNV and KR Type Approval Certificate for maritime applications.
Mounting: T35 DIN Rail according to EN50022.
Weight: about 145 g D1130D, 140 g D1130S.
Connection: by polarized plug-in disconnect screw terminal blocks to accommodate terminations up to 2.5 mm2.
Location: Safe Area/Non Hazardous Locations or Zone 2, Group IIC T4, Class I, Division 2, Groups A, B, C, D Temperature Code T4 and Class I, Zone 2, Group IIC, IIB, IIA
T4 installation.
Protection class: IP 20.
Dimensions: Width 22.5 mm, Depth 99 mm, Height 114.5 mm.
Technical Data
Characteristics
0.20.1
V (V)
I (A)
10
20
30
40
50
100
200
300
0.3 0.5 1 2 5
Resistive
Load

3
D1130 - SIL 2 Switch / Proximity Detector Repeater Relay OutputG.M. International ISM0048-12
Model: D1130
1 channel S
2 channels D
Ordering information
Front Panel and Features
SIL 2 according to IEC 61511.
Tproof = 2 / 10 years (10% / >10 % of total SIF)
PFDavg (1 year) 3.60 E-04, SFF 71.28 % .
Input from Zone 0 (Zone 20), Division 1, installation in Zone 2, Division 2.
Universal AC supply voltage (85 to 250 Vac, 48 to 400 Hz).
NO/NC contact/proximity Detector Input.
Two SPDT Relay Output Signals.
SPDT Relay Output for fault detection on single channel version.
Three port isolation, Input/Output/Supply.
EMC Compatibility to EN61000-6-2, EN61000-6-4.
In-field programmability by DIP Switch.
ATEX, IECEx, UL & C-UL, FM & FM-C, INMETRO, EAC-EX, UKR TR n. 898, TÜV Certifications.
Type Approval Certificate DNV and KR for maritime applications.
High Reliability, SMD components.
High Density, two channels per unit.
Simplified installation using standard DIN Rail and plug-in terminal blocks.
250 Vrms (Um) max. voltage allowed to the instruments associated with the barrier.
D1130
1 2 3 4
16151413
5 6 7 8
PWR ON
1 2
STATUS/
FAULT
DIN-Rail accessories:
DIN rail stopper MOR016

4 D1130 - SIL 2 Switch / Proximity Detector Repeater Relay Output G.M. International ISM0048-12
D1130D
+ Input Ch 1 for Proximity or
Input Ch 1 for Voltage free Contact
Terminal block connections
HAZARDOUS AREA SAFE AREA
- Input Ch 1 for Proximity or
Input Ch 1 for Voltage free Contact
+ Input Ch 2 for Proximity or
Input Ch 2 for Voltage free Contact
- Input Ch 2 for Proximity or
Input Ch 2 for Voltage free Contact
13
14
15
16
Output Ch 1 Common
1
Output Ch 1 Relay Normally Opened (NO)
2
L Power Supply 115-230 Vac
3
N Power Supply 115-230 Vac
4
Output Ch 2 Common
5
Output Ch 2 Relay Normally Opened (NO)
6
Output Ch 2 Relay Normally Closed (NC)
7
Output Ch 1 Relay Normally Closed (NC)
8
D1130S
+ Input Ch 1 for Proximity or
Input Ch 1 for Voltage free Contact
HAZARDOUS AREA SAFE AREA
- Input Ch 1 for Proximity or
Input Ch 1 for Voltage free Contact
13
14
Output Ch 1-A Common
1
Output Ch 1-A Relay Normally Opened (NO)
2
L Power Supply 115-230 Vac
3
N Power Supply 115-230 Vac
4
Output Ch 1-B Common
5
Output Ch 1-B Relay Normally Opened (NO)
6
Output Ch 1-B Relay Normally Closed (NC)
7
Output Ch 1-A Relay Normally Closed (NC)
8

5
D1130 - SIL 2 Switch / Proximity Detector Repeater Relay OutputG.M. International ISM0048-12
Parameters Table
In the system safety analysis, always check the Hazardous Area/Hazardous Locations devices to conform with the related system documentation, if the device is Intrinsically Safe check
its suitability for the Hazardous Area/Hazardous Locations and gas group encountered and that its maximum allowable voltage, current, power (Ui/Vmax, Ii/Imax, Pi/Pi) are not exceeded
by the safety parameters (Uo/Voc, Io/Isc, Po/Po) of the D1130 series Associated Apparatus connected to it. Also consider the maximum operating temperature of the field device, check
that added connecting cable and field device capacitance and inductance do not exceed the limits (Co/Ca, Lo/La, Lo/Ro) given in the Associated Apparatus parameters for the effective
gas group. See parameters on enclosure side and the ones indicated in the table below:
Must
be
Hazardous Area/
Hazardous Locations
Device Parameters
D1130 Associated
Apparatus Parameters
Must
be
Hazardous Area/
Hazardous Locations
Device + Cable Parameters
Uo / Voc = 10.7 V Ui / Vmax
D1130 Terminals
Ch1
Ch2
13 -14
15 -16
Io / Isc = 15 mA
Ch1
Ch2
13 -14
15 -16
Po / Po = 39 mW
Ch1
Ch2
13 -14
15 -16

Ii/ Imax
Pi / Pi
D1130 Terminals
Ch1
Ch2
13 -14
15 -16
Ch1
Ch2
13 -14
15 -16
Ch1
Ch2
13 -14
15 -16
D1130 Associated
Apparatus Parameters
Ci / Ci device + C cable
Li / Li device + L cable
Li / Ri device and
L cable / R cable

(IIC)
Co / Ca = 2.23 µF
Co / Ca = 15.6 µF
Co / Ca = 69 µF
(IIB)
(IIC)
Lo / La = 172 mH
Lo / La = 689 mH
Lo / La = 1300 mH
(IIB)
(IIA)
(IIC)
Lo / Ro = 930 µH/
Lo / Ro = 3720 µH/
Lo / Ro = 7440 µH/
(IIB)
(IIA)
NOTE for USA and Canada:
IIC equal to Gas Groups A, B, C, D, E, F and G
IIB equal to Gas Groups C, D, E, F and G
IIA equal to Gas Groups D, E, F and G
For installations in which both the Ci and Li of the Intrinsically Safe apparatus exceed 1 % of the Co and Lo parameters of the Associated Apparatus (excluding the cable),
then 50 % of Co and Lo parameters are applicable and shall not be exceeded (50 % of the Co and Lo become the limits which must include the cable such that
Ci device + C cable 50 % of Co and Li device + L cable 50 % of Lo).
If the cable parameters are unknown, the following value may be used: Capacitance 60pF per foot (180pF per meter), Inductance 0.20µH per foot (0.60µH per meter).
The Intrinsic Safety Entity Concept allows the interconnection of Intrinsically Safe devices approved with entity parameters not specifically examined in combination as a system
when the above conditions are respected.
For Division 1 and Zone 0 installations, the configuration of Intrinsically Safe Equipment must be FM approved under Entity Concept (or third party approved);
for Division 2 installations, the configuration of Intrinsically Safe Equipment must be FM approved under non-incendive field wiring or Entity Concept (or third party approved).
Co / Ca = 60 µF
Co / Ca = 15.6 µF
(I)
(IIA)
(IIIC)
(I)
(IIIC)
Lo / La = 2263 mH
Lo / La = 689 mH
Lo / Ro = 12200 µH/
Lo / Ro = 3720 µH/
(I)
(IIIC)

6 D1130 - SIL 2 Switch / Proximity Detector Repeater Relay Output G.M. International ISM0048-12
Function Diagram
HAZARDOUS AREA ZONE 0 (ZONE 20) GROUP IIC,
HAZARDOUS LOCATIONS CLASS I, DIVISION 1, GROUPS A, B, C, D,
CLASS II, DIVISION 1, GROUPS E, F, G, CLASS III, DIVISION 1,
CLASS I, ZONE 0, GROUP IIC
SAFE AREA, ZONE 2 GROUP IIC T4,
NON HAZARDOUS LOCATIONS, CLASS I, DIVISION 2,
GROUPS A, B, C, D T-Code T4, CLASS I, ZONE 2, GROUP IIC T4
MODEL D1130D
=
=
13
14
3 L
4 N
8 NC
2 NO
1 COM
Supply 115-230 Vac
Out 1
+
-
In 1
15
16
7 NC
6 NO
5 COM
+
-
In 2 Out 2
=
voltage free
Contact Proximity
Proximity
Common
positive
connection
_
voltage free
Contact
MODEL D1130S
=
=
13
14
8 NC
2 NO
1 COM
Out 1-A
+
-
In 1
7 NC
6 NO
5 COM
Out 1-B
=
voltage free
Contact Proximity
3 L
4 N Supply 115-230 Vac
_
Relay contact shown in de-energized position

7
D1130 - SIL 2 Switch / Proximity Detector Repeater Relay OutputG.M. International ISM0048-12
Functional Safety Manual and Application
Application for D1130D
Failure category Failure rates (FIT)
dd = Total Dangerous Detected failures 0.00
du = Total Dangerous Undetected failures 82.13
sd = Total Safe Detected failures 0.00
su = Total Safe Undetected failures 203.81
λtot safe = Total Failure Rate (Safety Function) = λdd + λdu + λsd + λsu 285.94
MTBF (safety function, one channel) = (1 / λtot safe) + MTTR (8 hours) 399 years
no effect = “No Effect” failures 107.03
not part = “Not Part” failures 111.90
λtot device = Total Failure Rate (Device) = λtot safe + λno effect + λnot part 504.87
MTBF (device) = (1 / λtot device) + MTTR (8 hours) 226 years
λsd λsu λdd λdu SFF
0.00 FIT 203.81 FIT 0.00 FIT 82.13 FIT 71.28%
PFDavg vs T[Proof] table (assuming Proof Test coverage of 99%), with determination of SIL supposing module contributes >10% of total SIF dangerous failures:
PFDavg vs T[Proof] table (assuming Proof Test coverage of 99%), with determination of SIL supposing module contributes 10% of total SIF dangerous failures:
Failure rates table according to IEC 61508:2010 Ed.2 :
Failure rate table:
Safety Function and Failure behavior:
D1130D is considered to be operating in Low Demand mode, as a Type B module, having Hardware Fault Tolerance (HFT) = 0.
The failure behavior is described from the following definitions :
Fail-Safe State: it is defined as the output being de-energized (so that the output relay is de-energized).
Fail Safe: failure mode that causes the module / (sub)system to go to the defined fail-safe state without a demand from the process.
Fail Dangerous: failure mode that does not respond to a demand from the process (i.e. being unable to go to the defined fail-safe state), so that the output remains energized.
Fail “No Effect”: failure mode of a component that plays a part in implementing the safety function but is neither a safe failure nor a dangerous failure.
When calculating the SFF, this failure mode is not taken into account;
Fail “Not Part”: failure mode of a component which is not part of the safety function but which is part of the circuit diagram and is listed for completeness.
When calculating the SFF, this failure mode is not taken into account.
As the module is supposed to be proven-in-use device, therefore according to the requirements of IEC 61511-1 section 11.4.4, a HFT = 0 is sufficient for SIL 2 (sub-) systems including
Type B components and having a SFF equal or more than 60%.
The 2 channels of D1130D module can not be used to increase the hardware fault tolerance, needed for a higher SIL of a certain Safety Function, as they are not completely
independent one from another.
Failure rate date: taken from Siemens Standard SN29500.
Input signal state
Pins 13-14 (In 1 - Ch.1) or 15-16 (In 2 - Ch.2)
Output relay contact state
Pins 2-1 (Out 1 - Ch.1) or 6-5 (Out 2 - Ch.2)
Proximity sensor is OFF or switch is open Open (De-energize relay)
Proximity sensor is ON or switch is closed Closed (Energized relay)
Independently from proximity sensor
or switch state, the input line is break
Open
(De-energized relay as safe state condition)
Independently from proximity sensor
or switch state, the input line is in short circuit
Open
(De-energized relay as safe state condition)
Channel status
yellow LED
state
OFF
ON
OFF
OFF
Channel fault
red LED state
OFF
OFF
ON
ON
Output relay contact state
Pins 8-1 (Out 1 - Ch.1) or 7-5 (Out 2 - Ch.2)
Closed (De-energized relay)
Open (Energize relay)
Closed
(De-energized relay as safe state condition)
Closed
(De-energized relay as safe state condition)
Description: For this application, enable input line fault (open or short) detection and direct input to output transfer function, by set the internal dip-switches in the following mode (see
page 11 for more information):
D1130D
(Ch.1 and Ch.2)
OFF operation
Field Input: proximity is OFF
or switch is open
Field Input: proximity is OFF
or switch is open
Out 2 relay is de-energized,
6-5 is open, 7-5 is closed
Channel 1
Channel 2
8
2 Out 1
Safety
PLC
Input
The module is powered by connecting 115-230 Vac power supply to Pins 3 (L) - 4 (N). The green LED is lit in presence of supply power.
Input signals from field are applied to Pins 13-14 (In 1 - Ch.1) and Pins 15-16 (In 2 - Ch.2).
The following table describes for each channel the state (open or closed) of its output contacts when its input signal is in OFF or ON state, and it gives information about turn-on
or turn-off of the related channel status LED and channel fault LED:
Dip-switch position 1 2 3 4
ON/OFF state ON ON ON ON
Supply
115-230 Vac
3 (L) 4 (N)
13
14
In 1
15
16
In 2
T[Proof] = 1 year T[Proof] = 2 years
PFDavg = 3.60 E-04 Valid for SIL 2 PFDavg = 7.21 E-04 Valid for SIL 2
T[Proof] = 10 years
PFDavg = 3.60 E-03 Valid for SIL 2
1
Out 1 relay is de-energized,
2-1 is open, 8-1 is closed
7
6 Out 2
Safety
PLC
Input
5
ON operation
D1130D
(Ch.1 and Ch.2)
Field Input: proximity is ON
or switch is closed
Field Input: proximity is ON
or switch is closed
Out 2 relay is energized,
6-5 is closed, 7-5 is open
Channel 1
Channel 2
8
2 Out 1
Safety
PLC
Input
3 (L) 4 (N)
13
14
In 1
15
16
In 2
1
Out 1 relay is energized,
2-1 is closed, 8-1 is open
7
6 Out 2
Safety
PLC
Input
5
This type “B” system has SFF = 71.28 % 60 % and HFT = 0, which is sufficient to get SIL 2 in accordance with the requirements of IEC 61511-1 section 11.4.4 during a proven-in-use
assessment.
Supply
115-230 Vac

8 D1130 - SIL 2 Switch / Proximity Detector Repeater Relay Output G.M. International ISM0048-12
Functional Safety Manual and Application
Application for D1130S
Safety Function and Failure behavior:
D1130S is considered to be operating in Low Demand mode, as a Type B module, having Hardware Fault Tolerance (HFT) = 0.
The failure behavior is described from the following definitions :
Fail-Safe State: it is defined as the output being de-energized (so that the output relay is de-energized).
Fail Safe: failure mode that causes the module / (sub)system to go to the defined fail-safe state without a demand from the process.
Fail Dangerous: failure mode that does not respond to a demand from the process (i.e. being unable to go to the defined fail-safe state), so that the output remains energized.
Fail “No Effect”: failure mode of a component that plays a part in implementing the safety function but is neither a safe failure nor a dangerous failure.
When calculating the SFF, this failure mode is not taken into account;
Fail “Not Part”: failure mode of a component which is not part of the safety function but which is part of the circuit diagram and is listed for completeness.
When calculating the SFF, this failure mode is not taken into account.
As the module is supposed to be proven-in-use device, therefore according to the requirements of IEC 61511-1 section 11.4.4, a HFT = 0 is sufficient for SIL 2 (sub-) systems including
Type B components and having a SFF equal or more than 60%.
Only Out 1-A is functional safety related, while Out 1-B (Pins 6-5 or 7-5) as Out 1-A Duplicator output is only for service purpose, not functional safety related.
Failure rate date: taken from Siemens Standard SN29500.
Description:
For this application, enable input line fault (open or short) detection and direct input to output transfer function, by set the internal dip-switches in the following mode (see page 12
for more information):
ON operation
The module is powered by connecting 115-230 Vac power supply to Pins 3 (+ positive) - 4 (- negative). The green LED is lit in presence of supply power.
Input signal from field is applied to Pins 13-14 (In 1 - Ch.1).
Only Out 1-A is functional safety related, while Out 1-B (Pins 6-5 or 7-5) as Out 1-A Duplicator output is only for service purpose, not functional safety related.
The following table describes for Channel 1 the state (open or closed) of its output when its input signal is in OFF or ON state, and it gives information about turn-on or turn-off
of its channel status LED and channel fault LED:
Dip-switch position 1 2 3 4
ON/OFF state ON ON OFF -
Failure category Failure rates (FIT)
dd = Total Dangerous Detected failures 0.00
du = Total Dangerous Undetected failures 82.13
sd = Total Safe Detected failures 0.00
su = Total Safe Undetected failures 203.81
λtot safe = Total Failure Rate (Safety Function) = λdd + λdu + λsd + λsu 285.94
MTBF (safety function, channel 1) = (1 / λtot safe) + MTTR (8 hours) 399 years
no effect = “No Effect” failures 107.03
not part = “Not Part” failures 105.30
λtot device = Total Failure Rate (Device) = λtot safe + λno effect + λnot part 498.27
MTBF (device, channel 1) = (1 / λtot device) + MTTR (8 hours) 229 years
λsd λsu λdd λdu SFF
0.00 FIT 203.81 FIT 0.00 FIT 82.13 FIT 71.28%
PFDavg vs T[Proof] table (assuming Proof Test coverage of 99%), with determination of SIL supposing module contributes >10% of total SIF dangerous failures:
PFDavg vs T[Proof] table (assuming Proof Test coverage of 99%), with determination of SIL supposing module contributes 10% of total SIF dangerous failures:
Failure rates table according to IEC 61508:2010 Ed.2 :
Failure rate table:
T[Proof] = 1 year T[Proof] = 2 years
PFDavg = 3.60 E-04 Valid for SIL 2 PFDavg = 7.21 E-04 Valid for SIL 2
D1130S
Field Input: proximity is OFF
or switch is open
Out 1-B is Out 1-A Duplicator
output
Channel 1
8
2 Out 1-A
Safety
PLC
Input
13
14
In 1
1
Out 1-A relay is de-energized,
2-1 is open, 8-1 is closed
7
6 Out 1-B PLC
Input
5
OFF operation
D1130S
Field Input: proximity is ON
or switch is closed
Out 1-B is Out 1-A Duplicator
output
Channel 1
8
2 Out 1-A
Safety
PLC
Input
13
14
In 1
1
Out 1-A relay is energized,
2-1 is closed, 8-1 is open
7
6 Out 1-B PLC
Input
5
Input signal state
Pins 13-14 (In 1 - Ch.1)
Output relay contact state
Pins 2-1 (Out 1-A - Ch.1)
Proximity sensor is OFF or switch is open Open (De-energize relay)
Proximity sensor is ON or switch is closed Closed (Energized relay)
Independently from proximity sensor
or switch state, the input line is break
Open
(De-energized relay as safe state condition)
Independently from proximity sensor
or switch state, the input line is in short circuit
Open
(De-energized relay as safe state condition)
Channel status
yellow LED state
OFF
ON
OFF
OFF
Channel fault
red LED state
OFF
OFF
ON
ON
Output relay contact state
Pins 8-1 (Out 1-A - Ch.1)
Closed (De-energized relay)
Open (Energize relay)
Closed
(De-energized relay as safe state condition)
Closed
(De-energized relay as safe state condition)
This type “B” system has SFF = 71.28 % 60 % and HFT = 0, which is sufficient to get SIL 2 in accordance with the requirements of IEC 61511-1 section 11.4.4 during a proven-in-use
assessment.
T[Proof] = 10 years
PFDavg = 3.60 E-03 Valid for SIL 2
Supply
115-230 Vac
3 (L) 4 (N)
Supply
115-230 Vac
3 (L) 4 (N)

9
D1130 - SIL 2 Switch / Proximity Detector Repeater Relay OutputG.M. International ISM0048-12
D1130 series are isolated Intrinsically Safe Associated Apparatus installed into standard EN50022 T35 DIN Rail located in Safe Area/Non Hazardous Locations or Zone 2, Group IIC,
Temperature Classification T4, Class I, Division 2, Groups A, B, C, D, Temperature Code T4 and Class I, Zone 2, Group IIC, IIB, IIA Temperature Code T4 Hazardous Area/Hazardous
Locations (according to EN/IEC60079-15, FM Class No. 3611, CSA-C22.2 No. 213-M1987, CSA-E60079-15) within the specified operating temperature limits Tamb -20 to +60 °C, and
connected to equipment with a maximum limit for AC power supply Um of 250 Vrms.
Non-incendive field wiring is not recognized by the Canadian Electrical Code, installation is permitted in the US only.
For installation of the unit in a Class I, Division 2 or Class I, Zone 2 location, the wiring between the control equipment and the D1130 associated apparatus shall be accomplished
via conduit connections or another acceptable Division 2, Zone 2 wiring method according to the NEC and the CEC.
Not to be connected to control equipment that uses or generates more than 250 Vrms or Vdc with respect to earth ground.
D1130 series must be installed, operated and maintained only by qualified personnel, in accordance to the relevant national/international installation standards
(e.g. IEC/EN60079-14 Electrical apparatus for explosive gas atmospheres - Part 14: Electrical installations in hazardous areas (other than mines), BS 5345 Pt4, VDE 165,
ANSI/ISA RP12.06.01 Installation of Intrinsically Safe System for Hazardous (Classified) Locations, National Electrical Code NEC ANSI/NFPA 70 Section 504 and 505,
Canadian Electrical Code CEC) following the established installation rules, particular care shall be given to segregation and clear identification of I.S. conductors from non I.S. ones.
De-energize power source (turn off power supply voltage) before plug or unplug the terminal blocks when installed in Hazardous Area/Hazardous Locations or
unless area is known to be nonhazardous.
Warning: substitution of components may impair Intrinsic Safety and suitability for Division 2, Zone 2.
Warning: de-energize main power source (turn off power supply voltage) and disconnect plug-in terminal blocks before opening the enclosure to avoid electrical shock
when connected to live hazardous potential.
Explosion Hazard: to prevent ignition of flammable or combustible atmospheres, disconnect power before servicing or unless area is known to be nonhazardous.
Failure to properly installation or use of the equipment may risk to damage the unit or severe personal injury.
The unit cannot be repaired by the end user and must be returned to the manufacturer or his authorized representative. Any unauthorized modification must be avoided.
Warning
D1130 Associated Apparatus
FM Approved
under Entity Concept
and non-incendive field wiring
Unclassified Locations or
Hazardous (Classified) Locations
Class I, Division 2, Groups A, B, C, D, T-Code T4
Class I, Zone 2, Group IIC, IIB, IIA, T-Code T4
FM Approved under Entity Concept,
or third party approval
Hazardous (Classified) Locations
Class I, Division 1, Groups A, B, C, D
Class II, Division 1, Groups E, F, G
Class III, Division 1
Class I, Zone 0, Group IIC, IIB, IIA
Intrinsically
Safe Equipment
Must not use or generate
more than 250 Vrms or Vdc
Control
Equipment
Unclassified Locations
Hazardous (Classified) Locations
Class I, Division 2, Groups A, B, C, D
Class II, Division 2, Groups E, F, G
Class III, Division 2
Class I, Zone 2, Group IIC, IIB, IIA
FM Approved under non-incendive field
wiring (permitted only for US installations),
or third party approval
13
14
1
2
+
-
Power Supply
3 L/+
4 N/-
16
15
-
+
Intrinsically
Safe Equipment
Unclassified Locations or
Hazardous (Classified) Locations
Class I, Division 2, Groups A, B, C, D, T-Code T4
Class I, Zone 2, Group IIC, IIB, IIA, T-Code T4
Unclassified Locations
Must not use or generate
more than 250 Vrms or Vdc
8
Control
Equipment
7
6
5
+
Non-incendive
Equipment
Non-incendive
Equipment
+
-
-
113
16
15
14
7
6
5
8
2
Control
Equipment
Power Supply
Control
Equipment
D1130 Associated Apparatus
FM Approved
under Entity Concept
and non-incendive field wiring
3 L/+
4 N/-
Testing procedure at T-proof
The proof test shall be performed to reveal dangerous faults which are undetected by diagnostic. This means that it is necessary to specify how dangerous undetected fault,
which have been noted during the FMEDA, can be revealed during proof test.
Note for switch input: use of voltage free electrical contacts with fault detection enabled requires, near the switch at the end of the line, a 1 Kseries connected resistor and a 10 K
parallel connected resistor in order to allow the fault detection circuit to distinguish between a condition of contact close/open and a line open/short circuit fault.
The Proof test consists of the following steps:
Steps Action
1 Bypass the Safety PLC or take any other appropriate action to avoid a false trip.
2 Vary the state conditions of the input sensors / contacts coming from field and verify that the relay or transistor outputs change their state from energized
to de-energized and vice-versa; also check that the de-energized state condition corresponds to the required Safety Function.
3 Disconnect the input wiring coming from the field sensor / contact and check that the corresponding alarm output is de-energized.
4 Short the input connections and verify that the corresponding outputs remains de-energized. In both cases, the corresponding alarm LEDs on the front panel must
be turned red.
5 Restore the loop to full operation.
6 Remove the bypass from the safety-related PLC or restore normal operation.
This test will reveal approximately 99 % of possible Dangerous Undetected failures in the repeater.

10 D1130 - SIL 2 Switch / Proximity Detector Repeater Relay Output G.M. International ISM0048-12
Start-up
Before powering the unit check that all wires are properly connected, particularly supply conductors and their polarity, input and output wires, also check that Intrinsically Safe conductors
and cable trays are segregated (no direct contacts with other non I.S. conductors) and identified either by color coding, preferably blue, or by marking. Check conductors for exposed
wires that could touch each other causing dangerous unwanted shorts. Turn on power, the “power on” green led must be lit, status and fault led on each channel must be in accordance
with condition of the corresponding input line. If possible close and open input lines one at time checking the corresponding status and fault leds condition as well as output to be correct.
Installation
D1130 series are AC supply switch/proximity detector repeaters housed in a plastic enclosure suitable for installation on T35 DIN Rail according to EN50022.
D1130 unit can be mounted with any orientation over the entire ambient temperature range, see section “Installation in Cabinet” and "Installation of Electronic Equipments in Cabinet"
Instruction Manual D1000 series for detailed instructions.
Electrical connection of conductors up to 2.5 mm² are accommodated by polarized plug-in removable screw terminal blocks which can be plugged in/out into a powered unit
without suffering or causing any damage (for Zone 2 or Division 2 installations check the area to be nonhazardous before servicing).
The wiring cables have to be proportionate in base to the current and the length of the cable.
On the section “Function Diagram” and enclosure side a block diagram identifies all connections and configuration DIP switches.
Identify the number of channels of the specific card (e.g. D1130S is a single channel model and D1130D is a dual channel model), the function and location of each connection terminal
using the wiring diagram on the corresponding section, as an example:
Connect AC power supply (85 to 250 Vac, 48 to 400 Hz) at terminal “3” and “4” (limit supply voltage to Um 250 Vrms for Intrinsic Safety applications).
For Model D1130S connect common relay contact output of channel 1 at terminal “1”, normally closed contact at terminal “8” and normally opened contact at terminal “2”.
For Model D1130D connect common relay contact output of channel 2 at terminal “5”, normally closed contact at terminal “7” and normally opened contact at terminal “6”.
For Model D1130S connect proximity sensor or voltage free contact at terminal “13” for positive and “14” for negative.
For Model D1130D in addition to channel 1 connections above, connect terminal “15” for positive and “16” for negative on channel 2.
Intrinsically Safe conductors must be identified and segregated from non I.S. and wired in accordance to the relevant national/international installation standards
(e.g. EN/IEC60079-14 Electrical apparatus for explosive gas atmospheres - Part 14: Electrical installations in hazardous areas (other than mines), BS 5345 Pt4, VDE 165,
ANSI/ISA RP12.06.01 Installation of Intrinsically Safe System for Hazardous (Classified) Locations, National Electrical Code NEC ANSI/NFPA 70 Section 504 and 505,
Canadian Electrical Code CEC), make sure that conductors are well isolated from each other and do not produce any unintentional connection.
Connect SPDT relay contacts checking the load rating to be within the contact maximum rating (2 A, 250 V, 500 VA 80 W resistive load).
The enclosure provides, according to EN60529, an IP20 minimum degree of mechanical protection (or similar to NEMA Standard 250 type 1) for indoor installation, outdoor installation
requires an additional enclosure with higher degree of protection (i.e. IP54 to IP65 or NEMA type 12-13) consistent with the effective operating environment of the specific installation.
Units must be protected against dirt, dust, extreme mechanical (e.g. vibration, impact and shock) and thermal stress, and casual contacts.
If enclosure needs to be cleaned use only a cloth lightly moistened by a mixture of detergent in water.
Electrostatic Hazard: to avoid electrostatic hazard, the enclosure of D1130 must be cleaned only with a damp or antistatic cloth.
Any penetration of cleaning liquid must be avoided to prevent damage to the unit. Any unauthorized card modification must be avoided.
According to EN61010, D1130 series must be connected to supply non exceeding category II, pollution degree II overvoltage limits.
Relay output contact must be connected to loads non exceeding category II, pollution degree II overvoltage limits.
Warning: de-energize main power source (turn off power supply voltage) and disconnect plug-in terminal blocks before opening the enclosure to avoid electrical shock
when connected to live hazardous potential.
Operation
D1130 accepts as an input from Hazardous Area/Hazardous Locations a proximity sensor or voltage free electrical contact and repeats their status to Safe Area/Non Hazardous
Locations by a voltage free SPDT relay contact. Presence of supply power and status of output (energized or de-energized), as well as integrity or fault condition of sensor and
connecting line are displayed by signaling LEDs (green for power, yellow for status and red for fault condition). D1130D (dual channel type) has two independent input channels and
actuates the corresponding output relay SPDT contact; two actuation modes can be independently DIP switch configured for each input channel:
Normally open input / Normally energized relay or Normally close input / Normally energized relay.
Contact or proximity sensor and its connection line short or open circuit fault detection is also DIP switch configurable. Fault detection can be enabled (in case of fault de-energizes the
corresponding output channel relay and turns ON the fault LED) or be disabled (in case of fault the corresponding output channel relay repeats the input line open or close status as
configured). D1130S (single channel type) has one input channel and two output relays; the unit has two DIP switch configurable operating modes:
A) Input channel actuates in parallel output relays SPDT contacts (providing a DPDT type of output). Relays actuation can be independently configured for each output in two modes:
Normally open input / Normally energized relay or Normally close input / Normally energized relay.
B) Input channel actuates output relay (A) SPDT contacts configurable in two modes as above. Output relay B operates as fault output (in case of input fault, relay B actuates and the
fault LED turns on while relay A repeats the input line as configured). Actuation can be configured in two modes:
No input fault / Energized relay (it de-energizes in case of fault) or No input fault / De-energized relay (it energizes in case of fault).
Note: use of voltage free electrical contacts with fault detection enabled requires, near the switch at the end of the line, a 1 Kseries connected resistor and a 10 Kparallel connected
resistor in order to allow the fault detection circuit to distinguish between a condition of contact close/open and a line open/short circuit fault.

11
D1130 - SIL 2 Switch / Proximity Detector Repeater Relay OutputG.M. International ISM0048-12
Input Output Input Output
OutputInputOutputInput
A configuration DIP switch is located on component side of pcb. This switch allows the configuration of input/output relationship, fault detection functions and operating mode.
Configuration
Dip switch configuration
D1130D
2
1
CH1
Setting
Line fault
detection
ON
IN / OUT
Operation
NO-NE or
NC-ND
NO-ND or
NC-NE ON
1
OFF
4
4
3
3
Disabled
(contact / proximity sensor)
Enabled
(proximity sensor or contact
with terminating line resistor)
ON
13
2
OFF
NO
14
1
2
8
NE OR NC 13
14
1
2
8
ND
13
NO
14
1
2
8
NE
OR NC 13
14
1
2
8
ND
Side A Panel View
Input Output Input Output
OutputInputOutputInput
CH2
Setting
Line fault
detection
ON
IN / OUT
Operation
NO-NE or
NC-ND
NO-ND or
NC-NE ON
OFF
Disabled
(contact / proximity sensor)
Enabled
(proximity sensor or contact
with terminating line resistor)
15
OFF
NO
16
5
6
7
NE OR NC 15
16
5
6
7
ND
15
NO
16
5
6
7
NE
OR NC 15
16
5
7
6
ND
Factory settings
1234
ON
CH1 CH2
OFF ON OFF ON
For SIL applications.
For SIL applications.
For SIL applications.
For SIL applications.

12 D1130 - SIL 2 Switch / Proximity Detector Repeater Relay Output G.M. International ISM0048-12
4
4
1
CH
Setting
Line fault
detection
IN / OUT
Operation
NO-NE or
NC-ND
NO-ND or
NC-NE
1
4
4
3
3
B Output
Operation Normal Parallel
Mode
Reverse
Mode
OFF
ON
Fault
Output ON ND Mode
NE
Mode
OFF
ON
OFF
Configuration
Input Output Input Output
OutputInputOutputInput
2ON
13
2
OFF
NO
14
1
2
8
NE OR NC 13
14
1
2
8
ND
13
NO
14
1
2
8
NE
OR NC 13
14
1
2
8
ND
ON
OFF
Disabled
(contact / proximity sensor)
Enabled
(proximity sensor or contact
with terminating line resistor)
Out BOut A
1
2
8
5
6
7
Out A
1
2
8
Out B
5
6
7
No Fault
5
6
7
5
6
7
NE NE
NE ND
ND
NE
No Fault
D1130D Configuration Summary Table
Channel
IN/OUT Operation
NO-NE or NC-ND
NO-ND or NC-NE
(For SIL applications.)
SW2
OFF
SW4
OFF
ON
1 2 Channel
Line fault detection
Disabled
(contact/proximity sensor)
Enabled (For SIL applications.)
(proximity sensor or contact with terminating line resistor,
detects field open circuit and short circuit de-energizing output)
SW1 SW3
1 2
ON
OFF OFF
ONON
IN/OUT Operation
NO-NE or NC-ND
NO-ND or NC-NE
(For SIL applications.)
SW2
OFF
ON
Line fault detection
Disabled
Enabled
(For SIL applications.)
SW1
OFF
ON
B Output Operation
Normal
(For SIL applications.)
Fault Output
SW3
OFF
ON
Mode
Direct
Reverse
ND
NE
SW4
OFF
ON
OFF
ON
D1130S Configuration Summary Table
For SIL applications.
For SIL applications.
1234
ON
CH1
OFF ON OFF OFF
Factory settings
Dip switch configuration
D1130S
For SIL applications.