Gm international D5014s User manual

D5014 - SIL 3 Repeater Power Supply G.M. International ISM0103-3

SIL 3 Repeater Power Supply

Hart, DIN-Rail and Termination Board,

Models D5014S, D5014D

D5014S - D5014D

INSTRUCTION MANUAL

2 D5014 - SIL 3 Repeater Power Supply G.M. International ISM0103-3

General Description: The single and dual channel Repeater Power Supply, D5014S and D5014D module is a high integrity analog input interface suitable for applications

requiring SIL 3 level (according to IEC 61508) in safety related systems for high risk industries. Provides a fully floating dc supply for energizing conventional 2/3 wires 0/4-20 mA,

active or passive, transmitters located in Hazardous Area, and repeats the current in floating circuit to drive a Safe Area load.

The circuit allows bi-directional communication signals, for Hart transmitters.

Mounting on standard DIN-Rail, with or without Power Bus, or on customized Termination Boards, in Safe Area or in Zone 2.

Technical Data

Characteristics

Supply: 24 Vdc nom (18 to 30 Vdc) reverse polarity protected, ripple within voltage limits 5 Vpp, 2 A time lag fuse internally protected.

Current consumption @ 24 V: 85 mA for 2 channels D5014D, 42.5 mA for 1 channel D5014S with 20 mA output typical.

Power dissipation: 1.25 W for 2 channels D5014D, 0.62 W for 1 channel D5014S with 24 V supply voltage and 20 mA output typical.

Isolation (Test Voltage): I.S. In/Out 2.5 KV; I.S. In/Supply 2.5 KV; I.S. In/I.S. In 500 V; Out/Supply 500 V; Out/Out 500 V.

Input: 0/4 to 20 mA (separately powered input, voltage drop 0.5 V) or 4 to 20 mA (2 wires Tx current limited at 25 mA), reading range 0 to 24 mA.

Transmitter line voltage: 15.0 V typical at 20 mA with max. 20 mVrms ripple on 0.5 to 2.5 KHz frequency band, 14.5 V minimum.

Output: 0/4 to 20 mA, on max. 550 load in source mode (typical 12 V compliance);

V min. 8 V at 0 load V max. 30 V in sink mode, current limited at 25 mA or

0/1 to 5 V on internal 250 shunt (or 0/2 to 10 V on internal 500 shunt on request).

Response time: 5 ms (0 to 100 % step change).

Output ripple: 20 mVrms on 250 communication load on 0.5 to 2.5 KHz band.

Frequency response: 0.5 to 2.5 KHz bidirectional within 3 dB (Hart protocol).

Performance: Ref. Conditions 24 V supply, 250 load, 23 ± 1 °C ambient temperature.

Calibration accuracy: ± 0.1 % of full scale.

Linearity error: ± 0.05 % of full scale.

Supply voltage influence: ± 0.02 % of full scale for a min to max supply change.

Load influence: ± 0.02 % of full scale for a 0 to 100 % load resistance change.

Temperature influence: ± 0.01 % of full scale on zero and span for a 1 °C change.

Compatibility:

CE mark compliant, conforms to 94/9/EC Atex Directive and to 2004/108/CE EMC Directive.

Environmental conditions:

Operating: temperature limits – 40 to + 70 °C, relative humidity 95 %, up to 55 °C.

Storage: temperature limits – 45 to + 80 °C.

Safety Description:

ATEX: II 3(1) G Ex nA [ia Ga] IIC T4 Gc, II (1) D [Ex ia Da] IIIC, I (M1) [Ex ia Ma] I

IECEx: Ex nA [ia Ga] IIC T4 Gc, [Ex ia Da] IIIC, [Ex ia Ma] I, associated apparatus and non-sparking electrical equipment.

Uo/Voc = 25.9 V, Io/Isc = 92 mA, Po/Po = 594 mW at terminals 7-8, 9-10.

Uo/Voc = 1.1 V, Io/Isc = 56 mA, Po/Po = 16 mW at terminals 8-11, 10-12.

Ui/Vmax = 30 V, Ii/Imax = 128 mA, Ci = 0 nF, Li = 0 nH at terminals 8-11, 10-12.

Um = 250 Vrms, -40 °C Ta 70 °C.

Approvals: BVS 10 ATEX E 113 X conforms to EN60079-0, EN60079-11, EN60079-15, EN60079-26, EN61241-11, EN50303,

IECEx BVS 10.0072 X conforms to IEC60079-0, IEC60079-11, IEC60079-15, IEC60079-26, IEC1241-11.

Russia according to GOST 12.2.007.0-75, R 51330.0-99, R 51330.10-99, R 51330.14-99 2ExnA[ia]IICT4 X.

Ukraine according to GOST 12.2.007.0, 22782.0, 22782.3, 22782.5 2Exs[ia]IICT4 X.

TUV Certificate No. C-IS-204194-01, SIL 2 / SIL 3 conforms to IEC61508.

Mounting: T35 DIN-Rail according to EN50022, with or without Power Bus or on customized Termination Board.

Weight: about 145 g D5014D, 120 g D5014S.

Connection: by polarized plug-in disconnect screw terminal blocks to accomodate terminations up to 2.5 mm2.

Location: Safe Area/Non Hazardous Locations or Zone 2, Group IIC T4 installation.

Protection class: IP 20.

Dimensions: Width 12.5 mm, Depth 123 mm, Height 120 mm.

D5014 - SIL 3 Repeater Power SupplyG.M. International ISM0103-3

Ordering Information

Front Panel and Features

• SIL 3 according to IEC 61508 for Tproof = 1 / 2 yrs (10 / 20 % of total SIF).

• SIL 2 according to IEC 61508 for Tproof = 10 / 20 yrs (10 / 20 % of total SIF).

• PFDavg (1 year) 9.39 E-05, SFF 93.92 %.

• 2 fully independent channels.

• Input from Zone 0 (Zone 20), installation in Zone 2.

• 0/4-20 mA Input / Output Signal Active-Passive / Source-Sink

• Hart compatible.

• Input and Output short circuit proof.

• High Accuracy.

• Three port isolation, Input/Output/Supply.

• EMC Compatibility to EN61000-6-2, EN61000-6-4, EN61326-1, EN61326-3-1 for safety system.

• In-field programmability by DIP Switch.

• ATEX, IECEx, Russian and Ukrainian Certifications.

• High Density, two channels per unit.

• Simplified installation using standard DIN-Rail and plug-in terminal blocks, with or without Power Bus, or customized Termination Boards.

• 250 Vrms (Um) max. voltage allowed to the instruments associated with the barrier.

+ Input Ch 1 for 2 wires Transmitters

Terminal block connections

HAZARDOUS AREA SAFE AREA

- Input Ch 1 for 2 wires Transmitters or

+ Input Ch 1 for External Powered Transmitters

+ Input Ch 2 for 2 wires Transmitters

- Input Ch 2 for 2 wires Transmitters or

+ Input Ch 2 for External Powered Transmitters

- Input Ch 1 for External Powered Transmitters

- Input Ch 2 for External Powered Transmitters

+ Output Ch 1

- Output Ch 1

+ Output Ch 2

- Output Ch 2

+ Power Supply 24 Vdc

- Power Supply 24 Vdc

7 8

9 10

11 12

2 1

4 3

6 5

Model: D5014

1 channel S

2 channels D

Power Bus and DIN-Rail accessories:

Connector JDFT049 Cover and fix MCHP196

Terminal block male MOR017 Terminal block female MOR022

D5014

9 10

7 8

1 2

3 4

5 6

SIL 3

PWR

4 D5014 - SIL 3 Repeater Power Supply G.M. International ISM0103-3

Parameters Table

Must

Hazardous Area/

Hazardous Locations

Device Parameters

D5014 Associated

Apparatus Parameters

Must

Hazardous Area/

Hazardous Locations

Device + Cable Parameters

Uo / Voc = 25.9 V

Ui / Vmax

In the system safety analysis, always check the Hazardous Area/Hazardous Locations devices to conform with the related system documentation, if the device is Intrinsically Safe check

its suitability for the Hazardous Area/Hazardous Locations and group encountered and that its maximum allowable voltage, current, power (Ui/Vmax, Ii/Imax, Pi/Pi) are not exceeded

by the safety parameters (Uo/Voc, Io/Isc, Po/Po) of the D5014 series Associated Apparatus connected to it. Also consider the maximum operating temperature of the field device,

check that added connecting cable and field device capacitance and inductance do not exceed the limits (Co/Ca, Lo/La, Lo/Ro) given in the Associated Apparatus parameters for the

effective group. See parameters indicated in the table below:

D5014 Terminals

Ch1

Ch2

7 - 8

9 - 10

Uo / Voc = 1.1 V

Ch1

Ch2

8 - 11

10 - 12

Io / Isc = 92 mA

Ch1

Ch2

7 - 8

9 - 10

Io / Isc = 56 mA

Ch1

Ch2

8 - 11

10 - 12

Po / Po = 594 mW

Ch1

Ch2

7 - 8

9 - 10

Po / Po = 16 mW

Ch1

Ch2

8 - 11

10 - 12



Ii/ Imax

Pi / Pi



D5014 Terminals

Ch1

Ch2

8 - 11

10 - 12

D5014 Associated Apparatus

Parameters Cenelec (US)

Ci / Ci device + C cable

IIC (A, B)

Co / Ca = 100 nF

Co / Ca = 770 nF

Co / Ca = 2.63 µF

IIB (C)

IIA (D)

IIC (A, B)

Co / Ca = 100 µF

Co / Ca = 1000 µF

IIB (C)

IIA (D)

Co / Ca = 4.02 µF

Co / Ca = 770 nF

iaD (E, F, G)

Co / Ca = 1000 µF

Ch1

Ch2

7 - 8

9 - 10

Ch1

Ch2

8 - 11

10 - 12

Li / Li device + L cable

IIC (A, B)

Lo / La = 4.2 mH

Lo / La = 16.8 mH

Lo / La = 33.7 mH

IIB (C)

IIA (D)

IIC (A, B)

Lo / La = 11.5 mH

Lo / La = 46.0 mH

Lo / La = 92.1 mH

IIB (C)

IIA (D)

Lo / La = 55.2 mH

Lo / La = 16.8 mH

iaD (E, F, G)

Lo / La = 151.1 mH

Lo / La = 46.0 mH

Ch1

Ch2

7 - 8

9 - 10

Ch1

Ch2

8 - 11

10 - 12

Li / Ri device and

L cable / R cable



IIC (A, B)

Lo / Ro = 59.9 µH/

Lo / Ro = 239.7 µH/

Lo / Ro = 479.4 µH/

IIB (C)

IIA (D)

IIC (A, B)

Lo / Ro = 2327.2 µH/

Lo / Ro = 9309.0 µH/IIB (C)

IIA (D)

Lo / Ro = 786.6 µH/

Lo / Ro = 239.7 µH/

iaD (E, F, G)

Lo / Ro = 30545.4 µH/

Lo / Ro = 9309.0 µH/

Ch1

Ch2

7 - 8

9 - 10

Lo / Ro = 18618.1 µH/

iaD (E, F, G)

D5014 - SIL 3 Repeater Power SupplyG.M. International ISM0103-3

When used with separate powered intrinsically safe devices, check that maximum allowable voltage, current (Ui/Vmax, Ii/Imax) of the D5014 Associated Apparatus are not exceeded by

the safety parameters (Uo/Voc, Io/Isc) of the Intrinsically Safe device, indicated in the table below:

For installations in which both the Ci and Li of the Intrinsically Safe apparatus exceed 1 % of the Co and Lo parameters of the Associated Apparatus (excluding the cable),

then 50 % of Co and Lo parameters are applicable and shall not be exceeded (50 % of the Co and Lo become the limits which must include the cable such that

Ci device + C cable 50 % of Co and Li device + L cable 50 % of Lo).

If the cable parameters are unknown, the following value may be used: Capacitance 180pF per meter (60pF per foot), Inductance 0.60µH per meter (0.20µH per foot).

Must

Hazardous Area/

Hazardous Locations

Device Parameters

D5014 Associated

Apparatus Parameters

Ui / Vmax = 30 V Uo / Voc

D5014 Terminals

Ch1

Ch2

8 - 11

10 - 12