GM International D5032S User manual

D5032 - SIL 3 Switch/Proximity Detector Repeater Relay Output G.M. International ISM0108-11
SIL 3 Switch/Proximity Detector Repeater
Relay Output, Termination Board
Models D5032S, D5032D
D5032S - D5032D
INSTRUCTION MANUAL

2 D5032 - SIL 3 Switch/Proximity Detector Repeater Relay Output G.M. International ISM0108-11
General Description: The single and dual channel Switch/Proximity Detector Repeater, D5032S and D5032D module is a unit suitable for applications requiring SIL 3 level
(according to IEC 61508:2010 Ed. 2) in safety related systems for high risk industries.
The unit can be configured for switch or proximity detector (EN60947-5-6, NAMUR), NO or NC and for NE or ND SPST relay output contact.
Each channel enables a Safe Area load to be controlled by a switch, or a proximity detector, located in Hazardous Area.
Fault detection circuit (DIP switch configurable) is available for both proximity sensor and switch equipped with end of line resistors.
In case of fault, when enabled it de-energizes the corresponding output relay and turns the fault LED on; when disabled the corresponding output relay repeats the input line
open or closed status as configured.
D5032D is programmable via dip switches as single input and two independent outputs. Out 2 can be programmed for output duplicating Out 1 or Fault detection Out.
In case of duplication, relay actuation can be independently configured for each output.
In case of fault output, relay actuation can be programmed as normally energized or normally de-energized.
Mounting on customized Termination Boards, in Safe Area / Non Hazardous Location or in Zone 2 / Class I, Division 2 or Class I, Zone 2.
Functional Safety Management Certification:
G.M. International is certified by TUV to conform to IEC61508:2010 part 1 clauses 5-6 for safety related systems up to and included SIL3.
Technical Data
Characteristics
Supply: 24 Vdc nom (18 to 30 Vdc) reverse polarity protected, ripple within voltage limits 5 Vpp, 2 A time lag fuse internally protected.
Current consumption @ 24 V: 35 mA for 2 channels D5032D, 18 mA for 1 channel D5032S with short circuit input and relay energized, typical.
Power dissipation: 0.85 W for 2 channels D5032D, 0.45 W for 1 channel D5032S with 24 V supply voltage, short circuit input and relay energized, typical.
Isolation (Test Voltage): I.S. In/Out 2.5 KV; I.S. In/Supply 2.5 KV; I.S. In/ I.S In 500 V; Out/Supply 500 V; Out/Out 500 V.
Input switching current levels: ON 2.1 mA (1.9 to 6.2 mA range), OFF 1.2 mA (0.4 to 1.3 mA range), switch current 1.65 mA ± 0.2 mA hysteresis.
Fault current levels: open fault 0.2 mA, short fault 6.8 mA (when enabled both faults de-energize channel relay with single channel unit D5032S or
de-energize channel relay with D5032D used as dual channel unit or actuate the fault relay out with D5032D used as fault signaling unit).
Input equivalent source: 8 V 1 Ktypical (8 V no load, 8 mA short circuit).
Output: voltage free SPST relay contact.
Contact material: Ag Alloy (Cd free), gold plated.
Contact rating: 4 A 250 Vac 1000 VA, 4 A 250 Vdc 120 W (resistive load). Min.switching current 1 mA.
Mechanical / Electrical life: 5 * 106/ 1 * 106operation, typical.
Operate / Release time: 8 / 4 ms typical.
Bounce time NO / NC contact: 3 / 8 ms typical.
Frequency response: 10 Hz maximum.
Compatibility:
CE mark compliant, conforms to Directive: 2014/34/EU ATEX, 2014/30/EU EMC, 2014/35/EU LVD, 2011/65/EU RoHS.
Environmental conditions:
Operating: temperature limits – 40 to + 70 °C, relative humidity 95 %, up to 55 °C.
Storage: temperature limits – 45 to + 80 °C.
Safety Description:
ATEX: II 3(1)G Ex nA nC [ia Ga] IIC T4 Gc, II (1)D [Ex ia Da] IIIC, I (M1) [Ex ia Ma] I
IECEx / INMETRO / NEPSI: Ex nA nC [ia Ga] IIC T4 Gc, [Ex ia Da] IIIC, [Ex ia Ma] I,
UL: NI / I / 2 / ABCD / T4, AIS / I, II, III / 1 / ABCDEFG, AEx nA nC [ia Ga] IIC T4 Gc
C-UL: NI / I / 2 / ABCD / T4, AIS / I, II, III / 1 / ABCDEFG, Ex nA nC [ia Ga] IIC T4 Gc
FM: NI-AIS / I / 2 / ABCD /T4, AIS / I,II,III / 1 / ABCDEFG, I / 2 / AEx nA nC [ia] / IIC /T4
FMC: NI-AIS / I / 2 / ABCD /T4, AIS / I,II,III / 1 / ABCDEFG, I / 2 / Ex nA nC [ia] / IIC /T4
EAC-EX: 2ExnAnC[ia]IICT4 X
UKR TR n. 898: 2ExnAnCiaIICT4 X, ExiaI X
associated apparatus and non-sparking electrical equipment.
Uo/Voc = 10.5 V, Io/Isc = 22 mA, Po/Po = 56 mW at terminals 7-8, 9-10.
Um = 250 Vrms, -40 °C Ta 70 °C.
Approvals:
BVS 10 ATEX E 113 X conforms to EN60079-0, EN60079-11, EN60079-15.
IECEx BVS 10.0072 X conforms to IEC60079-0, IEC60079-11, IEC60079-15.
INMETRO DNV 13.0109 X conforms to ABNT NBR IEC60079-0, ABNT NBR IEC60079-11, ABNT NBR IEC60079-15, ABNT NBR IEC60079-26.
UL & C-UL E222308 conforms to UL913, UL 60079-0, UL60079-11, UL60079-15,
ANSI/ISA 12.12.01 for UL and CSA-C22.2 No.157-92, CSA-E60079-0, CSA-E60079-11, CSA-C22.2 No. 213 and CSA-E60079-15 for C-UL.
FM 3046304 and FMC 3046304C conforms to Class 3600, 3610, 3810, 3611,
ANSI/ISA-60079-0, ANSI/ISA-60079-11, ANSI/ISA-60079-15, C22.2 No.142, C22.2 No.157, C22.2 No.213, C22.2 No. 60079-0, C22.2 No. 60079-11, C22.2 No. 60079-15.
C-IT.ME92.B.00206 conforms to GOST 30852.0, 30852.10, 30852.14.
C16.0036 X conforms to  7113,  22782.5-78,  I 60079-15.
GYJ14.1406X conforms to GB3836.1, GB3836.4; GB3836.8, GB3836.20.
TÜV Certificate No. C-IS-236198-04, SIL 2 / SIL 3 conforms to IEC61508:2010 Ed. 2.
TÜV Certificate No. C-IS-236198-09, SIL 3 Functional Safety Certificate conforms to IEC61508:2010 Ed.2, for Management of Functional Safety.
DNV No.A-13625 and KR No. MIL20769-EL002 Certificates for maritime applications.
Mounting:
on customized Termination Board.
Weight: about 125 g D5032D, 115 g D5032S.
Connection: by polarized plug-in disconnect screw terminal blocks to accommodate terminations up to 2.5 mm2.
Location: installation in Safe Area/Non Hazardous Locations or Zone 2, Group IIC T4 or Class I, Division 2, Group A,B,C,D, T4 or Class I, Zone 2, Group IIC, T4.
Protection class: IP 20.
Dimensions: Width 12.5 mm, Depth 123 mm, Height 120 mm.
FSM
SIL 3

3
D5032 - SIL 3 Switch/Proximity Detector Repeater Relay OutputG.M. International ISM0108-11
Ordering Information
Front Panel and Features
SIL 3 according to IEC 61508:2010 Ed. 2 for Tproof = 2 / 10 years (10% / >10 % of total SIF),
considering 100 mA max contact current.
SIL 2 according to IEC 61508:2010 Ed. 2 for Tproof = 20 years (10% of total SIF),
considering 100 mA max contact current.
PFDavg (1 year) 4.92 E-05, SFF 90.06 %, with independent channel configuration.
PFDavg (1 year) 4.96 E-05, SFF 93.16 %, with D5032D used as duplicator (both channels) or
as fault indicator (only 1st ch.).
PFDavg (1 year) 4.66 E-05, SFF 93.53 %, with D5032D used as fault indicator (only 2nd ch.).
Systematic capability SIL 3
2 fully independent channels.
Input from Zone 0 (Zone 20), installation in Zone 2.
NO/NC switch/proximity Detector Input, NE/ND relay actuation mode.
Field open and short circuit detection.
Three port isolation, Input/Output/Supply.
EMC Compatibility to EN61000-6-2, EN61000-6-4, EN61326-1, EN61326-3-1 for safety system.
In-field programmability by DIP Switch.
ATEX, IECEx, UL & C-UL, FM, FMC, INMETRO, EAC-EX, UKR TR n. 898, NEPSI, TÜV Certifications.
TÜV Functional Safety Certification.
Type Approval Certificate DNV and KR for maritime applications.
High Density, two channels per unit.
Simplified installation using customized Termination Boards.
250 Vrms (Um) max. voltage allowed to the instruments associated with the barrier.
+ Input Ch 1 for Proximity or Voltage free Contact
Terminal block connections
HAZARDOUS AREA
- Input Ch 1 for Proximity or Voltage free Contact
+ Input Ch 2 for Proximity or Voltage free Contact
- Input Ch 2 for Proximity or Voltage free Contact
7
8
9
10
7 8
9 10
Model: D5032
1 channel S
2 channels D

4 D5032 - SIL 3 Switch/Proximity Detector Repeater Relay Output G.M. International ISM0108-11
Parameters Table
Must
be
Hazardous Area/
Hazardous Locations
Device Parameters
D5032 Associated
Apparatus Parameters
Must
be
Hazardous Area/
Hazardous Locations
Device + Cable Parameters
Uo / Voc = 10.5 V Ui / Vmax
In the system safety analysis, always check the Hazardous Area/Hazardous Locations devices to conform with the related system documentation, if the device is Intrinsically Safe check
its suitability for the Hazardous Area/Hazardous Locations and group encountered and that its maximum allowable voltage, current, power (Ui/Vmax, Ii/Imax, Pi/Pi) are not exceeded
by the safety parameters (Uo/Voc, Io/Isc, Po/Po) of the D5032 series Associated Apparatus connected to it. Also consider the maximum operating temperature of the field device,
check that added connecting cable and field device capacitance and inductance do not exceed the limits (Co/Ca, Lo/La, Lo/Ro) given in the Associated Apparatus parameters for the
effective group. See parameters indicated in the table below:
D5032 Terminals
Ch1
Ch2
7 - 8
9 - 10
Ch1
Ch2
7 - 8
9 - 10 Io / Isc = 22 mA
Ch1
Ch2
7 - 8
9 - 10 Po / Po = 56 mW

Ii/ Imax

Pi / Pi

D5032 Terminals D5032 Associated Apparatus
Parameters Cenelec (US)
Ci / Ci device + C cable
IIC (A, B)
Co / Ca = 2.4 µF
Co / Ca = 16.8 µF
Co / Ca = 75 µF
IIB (C)
IIA (D)
For installations in which both the Ci and Li of the Intrinsically Safe apparatus exceed 1 % of the Co and Lo parameters of the Associated Apparatus (excluding the cable),
then 50 % of Co and Lo parameters are applicable and shall not be exceeded (50 % of the Co and Lo become the limits which must include the cable such that
Ci device + C cable 50 % of Co and Li device + L cable 50 % of Lo).
If the cable parameters are unknown, the following value may be used: Capacitance 180pF per meter (60pF per foot), Inductance 0.60µH per meter (0.20µH per foot).
Co / Ca = 66 µF
Co / Ca = 16.8 µF
I
IIIC (E, F, G)
Ch1
Ch2
7 - 8
9 - 10
Li / Li device + L cable

IIC (A, B)
Lo / La = 78.3 mH
Lo / La = 313.4 mH
Lo / La = 626.9 mH
IIB (C)
IIA (D)
Lo / La = 1028.6 mH
Lo / La = 313.4 mH
I
IIIC (E, F, G)
Ch1
Ch2
7 - 8
9 - 10
Li / Ri device and
L cable / R cable

IIC (A, B)
Lo / Ro = 635.9 µH/
Lo / Ro = 2543.9 µH/
Lo / Ro = 5087.9 µH/
IIB (C)
IIA (D)
Lo / Ro = 8347.4 µH/
Lo / Ro = 2543.9 µH/
I
IIIC (E, F, G)
Ch1
Ch2
7 - 8
9 - 10

5
D5032 - SIL 3 Switch/Proximity Detector Repeater Relay OutputG.M. International ISM0108-11
Function Diagram
HAZARDOUS AREA ZONE 0 (ZONE 20) GROUP IIC,
HAZARDOUS LOCATIONS CLASS I, DIVISION 1, GROUPS A, B, C, D,
CLASS II, DIVISION 1, GROUPS E, F, G, CLASS III, DIVISION 1,
CLASS I, ZONE 0, GROUP IIC
SAFE AREA, ZONE 2 GROUP IIC T4,
NON HAZARDOUS LOCATIONS, CLASS I, DIVISION 2,
GROUPS A, B, C, D T-Code T4, CLASS I, ZONE 2, GROUP IIC T4
Internal Dip switches programmable
Relay contact shown in
de-energized position
Relay contact shown in
de-energized position
Relay contact shown in
de-energized position
MODEL D5032D
=
=
=
=
7
8
Termination
board
connector
Supply 24 Vdc
Out 1 (SIL3)
Out 2 (SIL 3)
+
-
F
=
=
=
=
9
10
+
-
In 1
Proximity
voltage free
Contact
+
-
In 2
Proximity
voltage free
Contact
voltage free
Contact
voltage free
Contact
R1
R2
R1
R2
Resistors R1 - R2 used with
voltage free contact required
for line fault detection.
MODEL D5032D Duplicator or Fault Out
=
=
=
=
7
8
Termination
board
connector
Supply 24 Vdc
Out 1 (SIL3)
Out 2 Duplicator or Fault
+
-
F
9
10
+
-
In
Proximity
voltage free
Contact
voltage free
Contact
R1
R2
Resistors R1 - R2 used with
voltage free contact required
for line fault detection.
Terminals 9-10 must be
shorted to set module as
Duplicator or Fault Out
MODEL D5032S
=
=
=
=
7
8
Termination
board
connector
F
Supply 24 Vdc
Out NO Contact (SIL 3)
+
-
+
-
In
Proximity
voltage free
Contact
voltage free
Contact
R1
R2
Resistors R1 - R2 used with
voltage free contact required
for line fault detection.
(SIL 3)