GMI D5030S User manual

D5030 - SIL 3 Switch/Proximity Detector Repeater Relay Output G.M. International ISM0106-11
SIL 3 Switch/Proximity Detector Repeater
Relay Output, DIN Rail,
Models D5030S, D5030D
D5030S - D5030D
INSTRUCTION MANUAL

2 D5030 - SIL 3 Switch/Proximity Detector Repeater Relay Output G.M. International ISM0106-11
General Description: The single and dual channel Switch/Proximity Detector Repeater, D5030S and D5030D module is a unit suitable for applications requiring SIL 3 level
(according to IEC 61508:2010 Ed. 2) in safety related systems for high risk industries.
The unit can be configured for switch or proximity detector (EN60947-5-6, NAMUR), NO or NC and for NE or ND SPST (D5030D) or SPDT (D5030S) relay output contact.
Each channel enables a Safe Area load to be controlled by a switch, or a proximity detector, located in Hazardous Area.
Fault detection circuit (DIP switch configurable) is available for both proximity sensor and switch equipped with end of line resistors.
In case of fault, when enabled it de-energizes the corresponding output relay and turns the fault LED on; when disabled the corresponding output relay repeats the input line
open or closed status as configured.
D5030D is programmable via dip switches as single input and two independent outputs. Out 2 can be programmed for output duplicating Out 1 or Fault detection Out.
In case of duplication, relay actuation can be independently configured for each output.
In case of fault output, relay actuation can be programmed as normally energized or normally de-energized.
Mounting on standard DIN-Rail, with or without Power Bus, in Safe Area / Non Hazardous Location or in Zone 2 / Class I, Division 2 or Class I, Zone 2.
Functional Safety Management Certification:
G.M. International is certified by TUV to conform to IEC61508:2010 part 1 clauses 5-6 for safety related systems up to and included SIL3.
Technical Data
Characteristics
Supply: 24 Vdc nom (18 to 30 Vdc) reverse polarity protected, ripple within voltage limits 5 Vpp, 2 A time lag fuse internally protected.
Current consumption @ 24 V: 35 mA for 2 channels D5030D, 18 mA for 1 channel D5030S with short circuit input and relay energized, typical.
Power dissipation: 0.85 W for 2 channels D5030D, 0.45 W for 1 channel D5030S with 24 V supply voltage, short circuit input and relay energized, typical.
Isolation (Test Voltage): I.S. In/Out 2.5 KV; I.S. In/Supply 2.5 KV; I.S. In/ I.S In 500 V; Out/Supply 2.5 KV; Out/Out 2.5 KV.
Input switching current levels: ON 2.1 mA (1.9 to 6.2 mA range), OFF 1.2 mA (0.4 to 1.3 mA range), switch current 1.65 mA ± 0.2 mA hysteresis.
Fault current levels: open fault 0.2 mA, short fault 6.8 mA (when enabled both faults de-energize channel relay with single channel unit D5030S or
de-energize channel relay with D5030D used as dual channel unit or actuate the fault relay out with D5030D used as fault signaling unit).
Input equivalent source: 8 V 1 Ktypical (8 V no load, 8 mA short circuit).
Output: voltage free SPST (D5030D) or SPDT (D5030S) relay contact.
Contact material: Ag Alloy (Cd free), gold plated.
Contact rating: 4 A 250 Vac 1000 VA, 4 A 250 Vdc 120 W (resistive load), limit current to 100 mA maximum for SIL 3 applications. Min.switching current 1 mA.
DC Load breaking capacity:
Mechanical / Electrical life: 5 * 106/ 3 * 104operation, typical.
Operate / Release time: 8 / 4 ms typical.
Bounce time NO / NC contact: 3 / 8 ms typical.
Frequency response: 10 Hz maximum.
Compatibility:
CE mark compliant, conforms to Directive: 2014/34/EU ATEX, 2014/30/EU EMC, 2014/35/EU LVD, 2011/65/EU RoHS.
Environmental conditions:
Operating: temperature limits – 40 to + 70 °C, relative humidity 95 %, up to 55 °C.
Storage: temperature limits – 45 to + 80 °C.
Safety Description:
ATEX: II 3(1)G Ex nA nC [ia Ga] IIC T4 Gc, II (1)D [Ex ia Da] IIIC, I (M1) [Ex ia Ma] I
IECEx / INMETRO / NEPSI: Ex nA nC [ia Ga] IIC T4 Gc, [Ex ia Da] IIIC, [Ex ia Ma] I,
UL: NI / I / 2 / ABCD / T4, AIS / I, II, III / 1 / ABCDEFG, AEx nA nC [ia Ga] IIC T4 Gc
C-UL: NI / I / 2 / ABCD / T4, AIS / I, II, III / 1 / ABCDEFG, Ex nA nC [ia Ga] IIC T4 Gc
FM: NI-AIS / I / 2 / ABCD /T4, AIS / I,II,III / 1 / ABCDEFG, I / 2 / AEx nA nC [ia] / IIC /T4
FMC: NI-AIS / I / 2 / ABCD /T4, AIS / I,II,III / 1 / ABCDEFG, I / 2 / Ex nA nC [ia] / IIC /T4
EAC-EX: 2ExnAnC[ia]IICT4 X
UKR TR n. 898: 2ExnAnCiaIICT4 X, ExiaI X
associated apparatus and non-sparking electrical equipment.
Uo/Voc = 10.5 V, Io/Isc = 22 mA, Po/Po = 56 mW at terminals 7-8, 9-10.
Um = 250 Vrms, -40 °C Ta 70 °C.
Approvals:
BVS 10 ATEX E 113 X conforms to EN60079-0, EN60079-11, EN60079-15.
IECEx BVS 10.0072 X conforms to IEC60079-0, IEC60079-11, IEC60079-15.
INMETRO DNV 13.0109 X conforms to ABNT NBR IEC60079-0, ABNT NBR IEC60079-11, ABNT NBR IEC60079-15, ABNT NBR IEC60079-26.
UL & C-UL E222308 conforms to UL913, UL 60079-0, UL60079-11, UL60079-15, ANSI/ISA 12.12.01 for UL
and CSA-C22.2 No.157-92, CSA-E60079-0, CSA-E60079-11, CSA-C22.2 No. 213 and CSA-E60079-15 for C-UL.
FM 3046304 and FMC 3046304C conforms to Class 3600, 3610, 3810, 3611,
ANSI/ISA-60079-0, ANSI/ISA-60079-11, ANSI/ISA-60079-15, C22.2 No.142, C22.2 No.157, C22.2 No.213, C22.2 No. 60079-0, C22.2 No. 60079-11, C22.2 No. 60079-15.
C-IT.ME92.B.00206 conforms to GOST 30852.0, 30852.10, 30852.14.
C16.0036 X conforms to  7113,  22782.5-78,  I 60079-15.
GYJ14.1406X conforms to GB3836.1, GB3836.4; GB3836.8, GB3836.20.
TÜV Certificate No. C-IS-236198-04, SIL 2 / SIL 3 conforms to IEC61508:2010 Ed. 2.
TÜV Certificate No. C-IS-236198-09, SIL 3 Functional Safety Certificate conforms to IEC61508:2010 Ed.2, for Management of Functional Safety.
DNV No.A-13625 and KR No. MIL20769-EL002 Certificates for maritime applications.
Mounting:
T35 DIN-Rail according to EN50022, with or without Power Bus.
Weight: about 140 g D5030D, 120 g D5030S.
Connection: by polarized plug-in disconnect screw terminal blocks to accommodate terminations up to 2.5 mm2.
Location: installation in Safe Area/Non Hazardous Locations or Zone 2, Group IIC T4 or Class I, Division 2, Group A,B,C,D, T4 or Class I, Zone 2, Group IIC, T4.
Protection class: IP 20.
Dimensions: Width 12.5 mm, Depth 123 mm, Height 120 mm.
0.20.0
V (V)
I (A)
10
20
30
40
50
100
0.3 0.4 0.5 1 2 3
Resistive
Load
200
4
300
250
SIL 3
Area
0.1
FSM
SIL 3

3
D5030 - SIL 3 Switch/Proximity Detector Repeater Relay OutputG.M. International ISM0106-11
Ordering Information
Front Panel and Features
SIL 3 according to IEC 61508:2010 Ed. 2 for Tproof = 2 / 10 years (10% / >10 % of total SIF), considering 100 mA max contact current.
PFDavg (1 year) 4.92 E-05, SFF 90.06 %, with independent channel configuration.
PFDavg (1 year) 4.96 E-05, SFF 93.16 %, with D5030D used as duplicator (both channels) or as fault indicator (only 1st ch.).
PFDavg (1 year) 4.66 E-05, SFF 93.53 %, with D5030D used as fault indicator (only 2nd ch.).
SIL 2 according to IEC 61508:2010 Ed. 2 for Tproof = 5 / 20 years (10% / >10 % of total SIF), considering 4 A max contact current.
PFDavg (1 year) 1.72 E-04, SFF 78.55 %, with independent channel configuration.
PFDavg (1 year) 1.72 E-04, SFF 83.30 %, with D5030D used as duplicator (both channels) or as fault indicator (only 1st ch.).
PFDavg (1 year) 1.69 E-04, SFF 83.50 %, with D5030D used as fault indicator (only 2nd ch.).
Systematic capability SIL 3
2 fully independent channels. High Density, 2 channels per unit.
Input from Zone 0 (Zone 20), installation in Zone 2.
NO/NC switch/proximity Detector Input, NE/ND relay actuation mode.
Field open and short circuit detection.
Three port isolation, Input/Output/Supply.
EMC Compatibility to EN61000-6-2, EN61000-6-4, EN61326-1, EN61326-3-1 for safety system.
In-field programmability by DIP Switch.
ATEX, IECEx, UL & C-UL, FM, FMC, INMETRO, EAC-EX, UKR TR n. 898, NEPSI, TÜV Certifications.
TÜV Functional Safety Certification.
Type Approval Certificate DNV and KR for maritime applications.
Simplified installation using standard DIN-Rail and plug-in terminal blocks, with or without Power Bus.
250 Vrms (Um) max. voltage allowed to the instruments associated with the barrier.
+ Input Ch 1 for Proximity or Voltage free Contact
Terminal block connections
HAZARDOUS AREA SAFE AREA
- Input Ch 1 for Proximity or Voltage free Contact
+ Input Ch 2 for Proximity or Voltage free Contact
- Input Ch 2 for Proximity or Voltage free Contact
7
8
9
10
Output Ch 1
1
Output Ch 1
2
Output Ch 2
3
Output Ch 2
4
+ Power Supply 24 Vdc
5
- Power Supply 24 Vdc
6
Model: D5030
1 channel S
2 channels D
Power Bus and DIN-Rail accessories:
Connector JDFT049 Cover and fix MCHP196
Terminal block male MOR017 Terminal block female MOR022
9 10
7 8
1 2
3 4
5 6
SIL 3
D5030
2
1
2
2
1
1
PWR
STS
FLT
PWR
STS
FLT
7 8
9 10
2 1
4 3
6 5

4 D5030 - SIL 3 Switch/Proximity Detector Repeater Relay Output G.M. International ISM0106-11
Parameters Table
Must
be
Hazardous Area/
Hazardous Locations
Device Parameters
D5030 Associated
Apparatus Parameters
Must
be
Hazardous Area/
Hazardous Locations
Device + Cable Parameters
Uo / Voc = 10.5 V Ui / Vmax
In the system safety analysis, always check the Hazardous Area/Hazardous Locations devices to conform with the related system documentation, if the device is Intrinsically Safe check
its suitability for the Hazardous Area/Hazardous Locations and group encountered and that its maximum allowable voltage, current, power (Ui/Vmax, Ii/Imax, Pi/Pi) are not exceeded
by the safety parameters (Uo/Voc, Io/Isc, Po/Po) of the D5030 series Associated Apparatus connected to it. Also consider the maximum operating temperature of the field device,
check that added connecting cable and field device capacitance and inductance do not exceed the limits (Co/Ca, Lo/La, Lo/Ro) given in the Associated Apparatus parameters for the
effective group. See parameters indicated in the table below:
D5030 Terminals
Ch1
Ch2
7 - 8
9 - 10
Ch1
Ch2
7 - 8
9 - 10 Io / Isc = 22 mA
Ch1
Ch2
7 - 8
9 - 10 Po / Po = 56 mW

Ii/ Imax

Pi / Pi

D5030 Terminals D5030 Associated Apparatus
Parameters Cenelec (US)
Ci / Ci device + C cable
IIC (A, B)
Co / Ca = 2.4 µF
Co / Ca = 16.8 µF
Co / Ca = 75 µF
IIB (C)
IIA (D)
For installations in which both the Ci and Li of the Intrinsically Safe apparatus exceed 1 % of the Co and Lo parameters of the Associated Apparatus (excluding the cable),
then 50 % of Co and Lo parameters are applicable and shall not be exceeded (50 % of the Co and Lo become the limits which must include the cable such that
Ci device + C cable 50 % of Co and Li device + L cable 50 % of Lo).
If the cable parameters are unknown, the following value may be used: Capacitance 180pF per meter (60pF per foot), Inductance 0.60µH per meter (0.20µH per foot).
Co / Ca = 66 µF
Co / Ca = 16.8 µF
I
IIIC (E, F, G)
Ch1
Ch2
7 - 8
9 - 10
Li / Li device + L cable

IIC (A, B)
Lo / La = 78.3 mH
Lo / La = 313.4 mH
Lo / La = 626.9 mH
IIB (C)
IIA (D)
Lo / La = 1028.6 mH
Lo / La = 313.4 mH
I
IIIC (E, F, G)
Ch1
Ch2
7 - 8
9 - 10
Li / Ri device and
L cable / R cable

IIC (A, B)
Lo / Ro = 635.9 µH/
Lo / Ro = 2543.9 µH/
Lo / Ro = 5087.9 µH/
IIB (C)
IIA (D)
Lo / Ro = 8347.4 µH/
Lo / Ro = 2543.9 µH/
I
IIIC (E, F, G)
Ch1
Ch2
7 - 8
9 - 10

5
D5030 - SIL 3 Switch/Proximity Detector Repeater Relay OutputG.M. International ISM0106-11
MODEL D5030S
5 +
6 -
1
2Out NO Contact (SIL 3)
=
=
=
=
7
8
Power and
Fault Bus
+
-
F
Supply 24 Vdc
3
4Out NC Contact (SIL 3)
+
-
In
Proximity
voltage free
Contact
voltage free
Contact
R1
R2
Function Diagram
HAZARDOUS AREA ZONE 0 (ZONE 20) GROUP IIC,
HAZARDOUS LOCATIONS CLASS I, DIVISION 1, GROUPS A, B, C, D,
CLASS II, DIVISION 1, GROUPS E, F, G, CLASS III, DIVISION 1,
CLASS I, ZONE 0, GROUP IIC
SAFE AREA, ZONE 2 GROUP IIC T4,
NON HAZARDOUS LOCATIONS, CLASS I, DIVISION 2,
GROUPS A, B, C, D T-Code T4, CLASS I, ZONE 2, GROUP IIC T4
Relay contact shown in de-energized position.
Terminals 1-2 open, terminals 3-4 close.
Internal Dip switches programmable
Relay contact shown in de-energized position.
Terminals 1-2 and 3-4 open.
Relay contact shown in de-energized position.
Terminals 1-2 and 3-4 open.
Resistors R1 - R2 used with
voltage free contact required
for line fault detection.
MODEL D5030D
5 +
6 -
1
2Out 1 (SIL 3)
10
+
-
In 1
Proximity =
=
=
=
voltage free
Contact
7
8
Power and
Fault Bus
+
-
F
Supply 24 Vdc
3
4Out 2 (SIL 3)
+
-
In 2
Proximity =
=
=
=
voltage free
Contact
9
voltage free
Contact
voltage free
Contact
R1
R2
R1
R2
MODEL D5030D Duplicator or Fault Out
5 +
6 -
1
2Out 1 (SIL 3)
=
=
=
=
7
8
Power and
Fault Bus
+
-
F
Supply 24 Vdc
3
4Out 2 Duplicator or Fault
9
10
+
-
In
Proximity
voltage free
Contact
voltage free
Contact
R1
R2
Resistors R1 - R2 used with
voltage free contact required
for line fault detection.
Terminals 9-10 must be
shorted to set module as
Duplicator or Fault Out
Resistors R1 - R2 used with
voltage free contact required
for line fault detection.
(SIL 3)

6 D5030 - SIL 3 Switch/Proximity Detector Repeater Relay Output G.M. International ISM0106-11
D5030 series are isolated Intrinsically Safe Associated Apparatus installed into standard EN50022 T35 DIN-Rail located in Safe Area or Zone 2, Group IIC, Temperature T4,
Hazardous Area (according to EN/IEC60079-15) within the specified operating temperature limits Tamb –40 to +70 °C, and connected to equipment with a maximum limit for
AC power supply Um of 250 Vrms.
Not to be connected to control equipment that uses or generates more than 250 Vrms or Vdc with respect to earth ground.
D5030 series must be installed, operated and maintained only by qualified personnel, in accordance to the relevant national/international installation standards (e.g. IEC/EN60079-14
Electrical apparatus for explosive gas atmospheres - Part 14: Electrical installations in hazardous areas (other than mines)), following the established installation rules, particular care
shall be given to segregation and clear identification of I.S. conductors from non I.S. ones.
De-energize power source (turn off power supply voltage) before plug or unplug the terminal blocks when installed in Hazardous Area or unless area is known to be nonhazardous.
Warning: substitution of components may impair Intrinsic Safety and suitability for Zone 2.
Explosion Hazard: to prevent ignition of flammable or combustible atmospheres, disconnect power before servicing or unless area is known to be nonhazardous.
Failure to properly installation or use of the equipment may risk to damage the unit or severe personal injury.
The unit cannot be repaired by the end user and must be returned to the manufacturer or his authorized representative.
Any unauthorized modification must be avoided.
Warning
Operation
D5030 module is a unit suitable for applications requiring SIL 3 level (according to IEC 61508) in safety related systems for high risk industries.
The unit can be configured for switch or proximity detector (EN60947-5-6, NAMUR), NO or NC and for NE or ND SPST (D5030D) or SPDT (D5030S) relay output contact.
Each channel enables a Safe Area load to be controlled by a switch, or a proximity detector, located in Hazardous Area.
Fault detection circuit (DIP switch configurable) is available for both proximity sensor and switch equipped with end of line resistors. In case of fault, when enabled it de-energizes
the corresponding output relay and turns the fault LED on; when disabled the corresponding output relay repeats the input line open or closed status as configured.
D5030D is programmable via dip switches as single input and two independent outputs. Out 2 can be programmed for output duplicating Out 1 or Fault detection Out.
In case of duplication, relay actuation can be independently configured for each output.
In case of fault output, relay actuation can be programmed as normally energized or normally de-energized.
Presence of supply power and status of output (energized or de-energized), as well as integrity or fault condition of sensor and connecting line are displayed by signaling LEDs
(green for power, yellow for status and red for fault condition).
Note: use of voltage free electrical contacts with fault detection enabled (control equipment) requires, near the switch at the end of the line a R1=1 Ktypical (470 to 2 Krange)
resistor in series and a R2=10 ktypical (5 Kto 15 Krange) resistor in parallel to the contacts in order to allow the fault detection circuit to distinguish between a condition of
contact close/open and a line open/short circuit fault.
Installation
D5030 series are Switch/Proximity Detector Interface housed in a plastic enclosure suitable for installation on T35 DIN-Rail according to EN50022, with or without Power Bus.
D5030 unit can be mounted with any orientation over the entire ambient temperature range.
Electrical connection of conductors up to 2.5 mm² are accommodated by polarized plug-in removable screw terminal blocks which can be plugged in/out into a powered unit without
suffering or causing any damage (for Zone 2 installations check the area to be nonhazardous before servicing).
The wiring cables have to be proportionate in base to the current and the length of the cable.
On the section “Function Diagram” and enclosure side a block diagram identifies all connections.
Identify the number of channels of the specific card (e.g. D5030S is a single channel model and D5030D is a dual channel model), the function and location of each connection terminal
using the wiring diagram on the corresponding section, as an example:
Connect 24 Vdc power supply positive at terminal “5” and negative at terminal “6”.
For Model D5030S connect output of channel 1 at terminals “1” and “2” (for NO contact) or at terminals “3” and “4” (for NC contact) .
For Model D5030D in addition to channel 1 connections above, connect output of channel 2 at terminals “3” and “4”.
For Model D5030S, in case of Proximity or Voltage free Contact, connect the wires at terminal “7” for positive and “8” for negative.
For Model D5030D in addition to channel 1 connections above, connect terminal “9” for positive and “10” for negative on channel 2.
Intrinsically Safe conductors must be identified and segregated from non I.S. and wired in accordance to the relevant national/international installation standards (e.g. EN/IEC60079-14
Electrical apparatus for explosive gas atmospheres - Part 14: Electrical installations in hazardous areas (other than mines)), make sure that conductors are well isolated from each other
and do not produce any unintentional connection.
Connect SPDT (D5030S) or SPST (D5030D) relay contacts checking the load rating to be within the contact maximum rating (4 A 250 Vac 1000 VA, 4 A 250 Vdc 120 W resistive load,
limit current to 100 mA maximum for SIL 3 applications).
If necessary, to prevent relay contacts from damaging, an external protection (fuse or similar) should be connected. A suitable protection must be chosen according to the
relay breaking capacity diagram on data sheet.
The enclosure provides, according to EN60529, an IP20 minimum degree of mechanical protection (or similar to NEMA Standard 250 type 1) for indoor installation, outdoor installation
requires an additional enclosure with higher degree of protection (i.e. IP54 to IP65 or NEMA type 12-13) consistent with the effective operating environment of the specific installation.
Units must be protected against dirt, dust, extreme mechanical (e.g. vibration, impact and shock) and thermal stress, and casual contacts.
If enclosure needs to be cleaned use only a cloth lightly moistened by a mixture of detergent in water.
Electrostatic Hazard: to avoid electrostatic hazard, the enclosure of D5030 must be cleaned only with a damp or antistatic cloth.
Any penetration of cleaning liquid must be avoided to prevent damage to the unit. Any unauthorized card modification must be avoided.
According to EN61010, D5030 series must be connected to SELV or SELV-E supplies.
Relay output contact must be connected to load non exceeding category II overvoltage limits.
Warning: de-energize main power source (turn off power supply voltage) and disconnect plug-in terminal blocks before opening the enclosure to avoid electrical shock
when connected to live hazardous potential.
Start-up
Before powering the unit check that all wires are properly connected, particularly supply conductors and their polarity, input and output wires, also check that Intrinsically Safe conductors
and cable trays are segregated (no direct contacts with other non I.S. conductors) and identified either by color coding, preferably blue, or by marking. Check conductors for exposed
wires that could touch each other causing dangerous unwanted shorts. Turn on power, the “power on” green led must be lit, status and fault led on each channel must be in accordance
with condition of the corresponding input line. If possible close and open input lines one at time checking the corresponding status and fault leds condition as well as output to be correct.

7
D5030 - SIL 3 Switch/Proximity Detector Repeater Relay OutputG.M. International ISM0106-11
ON
D5030D used as double channel
A configuration DIP switch is located on component side of pcb. This switch allows the configuration of input/output relationship, fault detection functions and operating mode.
WARNING: dip-switch 6-7-8 must be set to “OFF” position.
Configuration
Dip switch configuration
1234
CH1
5678
CH2
ON
Must be set to
"OFF" position
Input Input
OutputInputOutputInput
CH2
Setting
Line fault
detection
IN / OUT
Operation
NO-NE or
NC-ND
NO-ND or
NC-NE
Disabled
(switch / proximity sensor)
Enabled
(proximity sensor or switch
with end of line resistors,
de-energizes relay in fault condition)
9
NO
10
OR NC 9
10
9
NO
10
OR NC 9
10
NE 3
4
3
ND
4
Output
3
ND
4
Output
NE 3
4
3
3
ON
OFF
4
4
ON
OFF
Position in fault condition
3
4
12345678
ON
Dip switch factory settings. All Switches are OFF
Input Input
OutputInputOutputInput
2
CH1
Setting
Line fault
detection
IN / OUT
Operation
NO-NE or
NC-ND
NO-ND or
NC-NE
ON
Disabled
(switch / proximity sensor)
Enabled
(proximity sensor or switch
with end of line resistors,
de-energizes relay in fault condition)
7
2
OFF
NO
8
OR NC 7
8
7
NO
8
OR NC 7
8
1
OFF
5
OFF
1
ON
5
ON
NE 1
2
1
ND
2
Output
1
ND
2
Output
NE 1
2
Position in fault condition
1
2
For SIL Application
For SIL Application
For SIL Application
For SIL Application

8 D5030 - SIL 3 Switch/Proximity Detector Repeater Relay Output G.M. International ISM0106-11
ON
D5030D used as duplicator or fault output
A configuration DIP switch is located on component side of pcb. This switch allows the configuration of input/output relationship, fault detection functions and operating mode.
WARNING: Terminals 9-10 must be shorted to set module as Duplicator or Fault Out.
Dip-switch 3 must be set to “OFF” position.
Configuration
Dip switch configuration
12345678
ON
Must be set to
"OFF" position
1
1
Fault condition
8
7
6
8
7
4
4
CH
Setting
Line fault
detection
IN / OUT
Operation
Output 1
NO-NE or
NC-ND
NO-ND or
NC-NE
Duplicator Parallel
Mode
Reverse
Mode
Fault
Output OFF
ON
OFF
ND
Mode
NE
Mode
ON
OFF
OFF
ON
2ON
2
OFF
Disabled
(switch / proximity sensor)
Enabled
(proximity sensor or switch
with end of line resistors,
de-energizes relay in fault condition)
No Fault
No Fault
1
OFF
5
OFF
5
ON
Output 2
Operation
Input Input
Output 1InputOutput 1Input
7
NO
8
OR NC 7
8
7
NO
8
OR NC 7
8
NE 1
2
1
ND
2
Output 1
1
ND
2
Output 1
NE 1
2
NE 3
4
3
ND
4
Set SW4
equal to
SW2
Set SW4
opposite to
SW2
6
6
ON
De-energized in
fault condition if
line fault detection
enabled (SW1 ON)
OFF
Not specified fault condition
3
4
Position in fault
condition
ON
Output 1,
De-energized in
fault condition
OFF
Output 1, not specified fault condition
1
2
Position in fault
condition
Fault condition
3
4
3
4
12345678
ON
Dip switch factory settings. All Switches are OFF
For SIL Application
For SIL Application
For SIL Application
For SIL Application
For SIL Application For SIL Application
For SIL Application
For SIL Application

9
D5030 - SIL 3 Switch/Proximity Detector Repeater Relay OutputG.M. International ISM0106-11
ON
D5030S
A configuration DIP switch is located on component side of pcb. This switch allows the configuration of input/output relationship, fault detection functions and operating mode.
WARNING: Dip-switch 7-8 must be set to “OFF” position.
Configuration
Dip switch configuration
CH
Setting
Line fault
detection
IN / OUT
Operation
NO-NE or
NC-ND
NO-ND or
NC-NE
2ON
2
OFF
Disabled
(switch / proximity sensor)
Enabled
(proximity sensor or switch
with end of line resistors,
de-energizes relay in fault condition)
1
OFF
5
OFF
1
ON
5
ON
Input Input
InputInput
7
NO
8
OR NC 7
8
7
NO
8
OR NC 7
8
Output
1-3
2
4
NE
Output
1-3
2
4
NE
Output
1-3
2
4
ND
Output
2
4
ND 1-3
Position in fault condition
1-3
2
4
1234
7-8 must be set to "OFF" position
3-4-6 Not used
5678
ON
12345678
ON
Dip switch factory settings. All Switches are OFF
For SIL Application
For SIL Application

10 D5030 - SIL 3 Switch/Proximity Detector Repeater Relay Output G.M. International ISM0106-11
Line fault detection SW1
Disabled
(switch/proximity sensor) OFF
Enabled, for SIL application
(proximity sensor or switch with end of line resistors,
detects field open circuit and short circuit,
de-energizes relay in fault condition)
ON
SW5
OFF
ON
IN/OUT Operation SW2
NO-NE or NC-ND ON
NO-ND or NC-NE
(for SIL application) OFF
D5030S Configuration Summary Table
WARNING: Dip-switch 7-8 must be set to “OFF” position.
IN/OUT Operation Output 1 SW2
NO-NE or NC-ND ON
NO-ND or NC-NE
(for SIL application) OFF
D5030D (used as duplicator or fault output) Configuration Summary Table
WARNING: Terminals 9-10 must be shorted to set module as Duplicator or Fault Out. Dip-switch 3 must be set to “OFF” position.
Channel 2
Line fault detection SW1 SW5 SW3
Disabled
(switch/proximity sensor) OFF OFF OFF
Enabled, for SIL application
(proximity sensor or switch with end of line resistors,
detects field open circuit and short circuit,
de-energizes relay in fault condition)
ON ON ON
1
IN/OUT Operation SW2
NO-NE or NC-ND ON
NO-ND or NC-NE
(for SIL application) OFF
Channel 1 2
SW4
ON
OFF
D5030D (used as double channel) Configuration Summary Table
WARNING: dip-switch 6-7-8 must be set to “OFF” position.
Line fault detection SW1 SW5
Disabled
(switch/proximity sensor) OFF OFF
Enabled, for SIL application
(proximity sensor or switch with end of line resistors,
detects field open circuit and short circuit,
de-energizes relay in fault condition)
Output 1,
(for SIL application)
De-energized in Fault condition
ON
Output 1,
Not specified Fault condition OFF
ON
Output 2 Operation SW6 SW7 SW8 Mode SW4
Duplicator
De-energized in
fault condition
(for SIL application)
if line fault
detection enabled
(SW1 ON)
ON
OFF ON
Parallel
(for SIL
applica-
tion)
Set equal
to SW2
Not specified
Fault condition OFF Reverse
Set opposite
to SW2
OFF
(for SIL application) ON OFF
ND ON
NE
(for SIL
applica-
tion)
OFF
Fault Output
SW1 SW2 SW3 SW4 SW5 SW6 SW7 SW8
OFF OFF OFF OFF OFF OFF OFF OFF
DIP Switch factory settings (valid for D5030S and D5030D)
Configuration