Godiva PowerFlow 17/10 Instruction manual

Portable Fire Pump
Workshop Manual
Publication: GP/291
Issue 4, January 2016

1
©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the
right to amend specifications without notice or obligation.
AMENDMENT RECORD
Model: 12/10, 17/10 Portable Fire Pumps
Mod
No.
Date
Page/s
Amendment
New Issue No.
1
May
2012
All
New publication
1
2
November
2012
8, 18-19
Revised oil level check procedure
2
3
April
2013
77
Addition of Adhesives, Solvents and
Greases List
3
4
January
2016
35, 63
Impeller nut –torque figure of 45Nm
specified
4

2
©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the
right to amend specifications without notice or obligation.
CONTENTS
AMENDMENT RECORD...............................................................................................1
CONTENTS...................................................................................................................2
IMPORTANT NOTES ....................................................................................................5
SAFETY RELEVANT DATA..........................................................................................6
MAINTENANCE.........................................................................................................................6
TRAINING ................................................................................................................................6
SAFETY POINTS.......................................................................................................................6
ENVIRONMENTAL PROTECTION ...............................................................................7
GENERAL DATA ..........................................................................................................8
ENGINE...................................................................................................................................8
WEIGHT &MATERIALS..............................................................................................................8
CONSTRUCTION MATERIALS .....................................................................................................9
PUMP......................................................................................................................................9
RECOMMENDED OPERATING PRESSURE .................................................................................10
OPTIONAL EQUIPMENT ...........................................................................................................10
AUXILIARY SOCKET................................................................................................................10
ASSOCIATED PUBLICATIONS ...................................................................................................10
MAJOR COMPONENTS AND CONTROLS 17/10 AND 12/10 MODELS...................11
GENERAL ARRANGEMENT -LEFT HAND VIEW (FROM FRONT)....................................................11
GENERAL ARRANGEMENT -RIGHT HAND SIDE (FROM REAR).....................................................12
GENERAL ARRANGEMENT –CONTROLS AND INSTRUMENTS......................................................13
ENGINE FLUIDS.........................................................................................................14
MAINTENANCE SCHEDULE......................................................................................16
MAINTENANCE OPERATIONS..................................................................................17
Flush Pump....................................................................................................................................... 17
Frost.................................................................................................................................................. 17
Engine Coolant Level........................................................................................................................ 17
Coolant Change................................................................................................................................ 18
Engine oil fill and level Check........................................................................................................... 19
Change Engine Oil and Filter............................................................................................................ 20
Engine Fuel Filter.............................................................................................................................. 21
Air Filter Element .............................................................................................................................. 21
Check and Adjust Valve play............................................................................................................ 21
Sparking Plugs.................................................................................................................................. 22
Preparing the unit for storage ........................................................................................................... 22
PUMP TESTS .........................................................................................................................23
Running Test..................................................................................................................................... 23
Vacuum Test - Exhaust Gas Priming................................................................................................ 23
Pressure Test.................................................................................................................................... 23
BATTERY CARE......................................................................................................................23
Safety................................................................................................................................................ 23
Terminals .......................................................................................................................................... 24
Charging............................................................................................................................................ 24
Gauges.............................................................................................................................................. 24
FAULT TRACING........................................................................................................24

3
©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the
right to amend specifications without notice or obligation.
ENGINE.................................................................................................................................25
PUMP....................................................................................................................................25
PUMP LOG SHEET.....................................................................................................27
DATE ....................................................................................................................................27
LOCATION .............................................................................................................................27
HOURS RUN...........................................................................................................................27
INSPECTION /FAULT...............................................................................................................27
PARTS USED..........................................................................................................................27
REASON FOR RENEWAL..........................................................................................................27
INITIALS.................................................................................................................................27
WORKSHOP MANUAL...............................................................................................28
REPAIR AND SPARE PARTS POLICY.........................................................................................28
RECOMMENDED SPARES........................................................................................................29
REMOVAL & INSTALLATION ....................................................................................30
INTRODUCTION ......................................................................................................................30
PRECAUTIONS .......................................................................................................................30
POST REPAIR AND ASSEMBLY.................................................................................................30
INSTALLATION........................................................................................................................30
1. SUCTION TUBE –REMOVAL,WEAR RING,RE-ASSEMBLY......................................................31
2. IMPELLER,MECHANICAL SEAL AND REAR WEAR RING..........................................................34
3. PRIMING VALVE..................................................................................................................35
4. PRIMING VALVE HEAT SHIELD.............................................................................................37
5. EXHAUST PRIMING SYSTEM.................................................................................................38
6. HEAT EXCHANGER .............................................................................................................44
7. OIL TANK...........................................................................................................................46
8. FUEL TANK........................................................................................................................49
9. TO REMOVE PUMP BODY FROM THE ENGINE .........................................................................54
10. REPLACING PUMP ON TO ENGINE......................................................................................55
11. PUMP ASSEMBLY .............................................................................................................56
12. RECOIL START.................................................................................................................65
13. DELIVERY VALVE..............................................................................................................72
14. INSTRUMENT PANEL.........................................................................................................74
15. ELECTRICAL SYSTEM........................................................................................................74
16. ENGINE MAINTENANCE.....................................................................................................80
17. ADHESIVES,SOLVENTS AND GREASES LIST.......................................................................80

4
©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the
right to amend specifications without notice or obligation.
Page intentionally left blank.

5
©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the
right to amend specifications without notice or obligation.
IMPORTANT NOTES
Please read this manual before operating the machinery.
CRITICAL: Ex works, there is neither lubricating oil in the engine sump, nor electrolyte
in the battery. Refer to section:Error! Reference source not found..
Correct lubrication and maintenance is vital if satisfactory performance is to be
maintained.
Other than when priming, do NOT run the pump without water in the pump casing.
The terms ‘Left Hand’ (LH) and ‘Right Hand’ (RH) apply when the pump unit is viewed
from the suction tube end.
For specific engine information please refer to the Weber Operating and Maintenance
Instructions.
Fuel system Care
To ensure availability and reliability of gasoline powered units, please note the
following petrochemical industry guidelines:
Unleaded gasoline has a maximum shelf life of six months.
To avoid moisture in systems, keep fuel tanks FULL at all times.
Run engines up to normal operating temperature, pumping water, once every
two weeks.
Regarding fuel inhibitors, please consult the engine manufacturer.
Pump Serial Number
Pump Serial number ________________________
Specification GP12/10/___ Year manufactured _____
GP17/10/___ Year manufactured _____
The serial number, model specification and year of manufacture can be found on the
instrument panel on the top of the pump.
!

6
©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the
right to amend specifications without notice or obligation.
SAFETY RELEVANT DATA
Thank you for purchasing a Godiva Pump.
Godiva Pumps are designed to give safe and reliable service.
BEFORE use, it is essential that the Operating and Installation Instructions are
carefully read and understood.
Maintenance
It is the responsibility of the user to ensure that the equipment is maintained in a safe
operational condition. Local legislative conditions may apply. UK only, Maintenance
(Regulation 5) of the Provision and Use of Work Equipment Regulations 1998 applies.
Training
It is ESSENTIAL that Godiva pumps are operated ONLY by TRAINED PERSONNEL.
Please contact Godiva Ltd to discuss your training needs.
To avoid damage and personal injury, operating procedures laid down in this document
MUST be observed.
Safety Points
Please read this manual before operating the machinery.
Safety notices -
= non-compliance could affect safety
= in case of damage to pump
= in case of personal hazards
The following points apply to pumps driven by petrol, diesel or other means:
The exhaust system becomes VERY HOT in use, DO NOT TOUCH. Allow the
system to cool before maintenance or inspection.
DO NOT OPERATE the unit close to flammable materials or structures.
ENSURE that exhaust fumes are safely ventilated.
DO NOT SMOKE while operating the unit.
DO NOT inhale fumes or gases.
!
IMPORTANT
!
ATTENTION

7
©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the
right to amend specifications without notice or obligation.
DO NOT REFUEL unless the engine is stationary and COLD.
ENSURE that the fuel cap is secure and DO NOT overfill the tank.
Avoid prolonged skin contact with fluids, particularly if corrosive or carcinogenic.
When in use, keep ALL UNTRAINED people AWAY from the unit.
Where appropriate, eye protection should be worn.
DO NOT run the engine with the battery disconnected.
Disconnect the negative (-ve) battery lead first and reconnect last.
Isolate the electrical supply when working on the pump.
Avoid battery spillage.
Batteries produce EXPLOSIVE GASES, do not expose to sources of heat and
naked flames.
DO NOT lift heavy weights without assistance.
DO NOT remove protective guards or shields.
When cleaning the pump and engine use hot soapy water, do not use
flammable degreasers.
When cleaning the pump and engine use hot soapy water, do not use
flammable degreasers.
Noise
Operators must wear suitable EAR PROTECTION when the pump is running.
Gauges
Do not clean the glass surfaces of the gauges with abrasive or solvent cleaners. These
will cloud the glass surface. Use a mild detergent and water.
ENVIRONMENTAL PROTECTION
It is prohibited to pour engine oil and other contaminants onto the ground, down
sewers, drains, or into water courses.
Dispose of lubricants through authorised waste disposal contractors, licensed waste
disposal sites, or to the waste reclamation trade.
If in doubt, contact your Local Environmental Agency for advice regarding disposal
policies.
End of life disposal –please dispose of the pump according to local regulations relating
to recycling of materials.

8
©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the
right to amend specifications without notice or obligation.
GENERAL DATA
Engine
Engine type
Weber MPE 850 NA
Power 17/10 model
52 kW (70 HP) @ 7500 min-1 [rpm] ECE-R 85
12/10 model
40 kW (54 HP) @ 7500 min-1 [rpm] ECE-R 85
Capacity
846 cc
Number of Cylinders
2 cylinder
Valve Clearance - COLD
0.2 –0.3mm Exhaust and Inlet
Ignition system
Electronically controlled
Spark Plug Gap
0.7 –0.8mm
Spark Plug Type
Champion RC7 PYCB X
Lubrication
Pressurised Full Flow System
Service Oil Fill Capacity
2 litres 0W/40, synthetic, API SH, JASO MA.
Alternative 15W/50, only for operation under
ambient conditions > 0°C
Oil Filter
Metal spin on type
Fuel Type
Unleaded gasoline EU 95 RON, US 91 RON/MON
Fuel Feed
Electric pump
Fuel Capacity
18 litres
Run Time 17/10 model
60 minutes running at rated performance
12/10 model
75 minutes running at rated performance
Battery
12v, 19Ah Absorbent glass material type, no filling
required
Coolant
4 litres, ethylene glycol, silicate- and nitrite- free
Suitable for aluminium engines,50/50
water/coolant. Acts as anti-freeze in winter and
coolant in summer.
Manual start
12/10, 17/10 fitted with hand pulled recoil starter
Weight & Materials
Model 17/10
Model 12/10
Aluminium pump
Weight, dry
128Kg
125Kg
Weight, wet
148Kg
145Kg
Bronze pump
Weight, dry
160Kg
157Kg
Weight, wet
180Kg
177Kg
Note:Thewetweightisinclusiveofthefullcapacityofengineoil,fuel,coolantandbattery.

9
©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the
right to amend specifications without notice or obligation.
Construction Materials
Pump Casing
Aluminium
Impeller
Aluminium
Pump shaft
Stainless steel
Wearing rings
Polyacetal
Cradle
12/10 Aluminium, 17/10 Stainless steel
Engine - Cylinder Head
Aluminium
Engine - Cylinder Block
Aluminium
Pump
Maximum output at 10 bar - 17/10
1700 l/min
12/10
1200 l/min
Rated output at 10 Bar - 17/10
1500 l/min –FPN 10-1500
12/10
1000 l/min –FPN 10-1000
Maximum Flow 17/10
2450 l/min at 3 bar
12/10
2150 l/min at 3 bar
Maximum Pump Discharge Pressure
17/10
12/10
17 bar (with boosted suction)
17 bar (with boosted suction)
Maximum Suction Inlet Pressure
10 bar
Priming time to 7.5m, 100mm suction lift
<30 seconds
Dimensions (L x W x H)
677 x 525 x 620 mm
Maximum angle of inclination
30° in any plane
Ambient operating temperature
-15° to 55°C in ambient air
45°C maximum for water in pump
Dangerous goods identification category
Class 9 UN3166
Data source: Godiva 17/10, 12/10 light alloy pump with 4" suction; 2 x 2½" delivery
valve (typical connector configuration)

10
©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the
right to amend specifications without notice or obligation.
Recommended Operating Pressure
Maximum suction pressure 10 bar
Maximum delivery pressure 17 bar (when operating with boosted suction)
Operating beyond these parameters exceeds the limits of the pump specification, and
the pump could subsequently suffer damage.
Optional Equipment
Detachable floodlight –rated @ 55w.
Detachable wheel assembly for transporting pump over long distances.
Frame with extendable handles.
Additional fuel tank with quick release connection extension hose.
Auxiliary Socket
The 3-pin plug is provided for use with auxiliary equipment, e.g. floodlight or battery
charger. The plug is located on the right side of the pump just below the top of the
frame. Connect the plug to the equipment according to the equipment manufacturer’s
instructions.
Associated Publications
Publication
Part
Operation Manual
GP/282
Pump Parts List
GP/292

11
©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the
right to amend specifications without notice or obligation.
MAJOR COMPONENTS AND CONTROLS
17/10 AND 12/10 MODELS
General Arrangement - Left Hand View (from front)
1
Priming valve –automatic operation
2
Engine oil filter
3
Coolant fill
4
Battery
5
Fuel filler cap
6
Delivery valve
7
Carrying handle –shown in stored position
8
Suction tube (shown with Round Thread connection)
9
Engine exhaust
10
Hand pulled recoil starter (behind volute)
6
4
5
8
1
2
7
9
3
10

12
©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the
right to amend specifications without notice or obligation.
General Arrangement - Right Hand Side (from rear)
12
Air filter
13
Oil fill cap
12
13

13
©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the
right to amend specifications without notice or obligation.
General Arrangement –Controls and instruments
14
Priming lever
15
Engine on/off switch
16
Fuel level indicator
17
Malfunction indicator light
18
Battery warning light
19
Low oil pressure warning light
20
Coolant temperature warning light
21
Service Required (17/10 model only)
22
Not used
23
Hours run counter
24
Vacuum gauge (17/10 –80mm dia. 12/10 –60mm dia.)
25
Pressure gauge (17/10 –80mm dia. 12/10 –60mm dia.)
26
Throttle –controls pump speed
27
Engine start
Warning Lights
Indicator
Meaning
Action
Fuel level
Shows fuel level
Refill at ¼ full tank
Hours run counter
Total hours run
For maintenance schedule
Low oil pressure
Engine oil pressure is
too low
Refer to workshop manual
Coolant temperature
Engine temperature too
high
Allow cold water to flow
through heat exchanger or
slow engine. Unblock filter.
Battery
Charge insufficient
Charge battery
Malfunction indicator lamp
Engine management
system fault identified
Refer to workshop manual
15
16
17
18
19
20
21
24
26
27
14
25
22
23

14
©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the
right to amend specifications without notice or obligation.
ENGINE FLUIDS
Also see Maintenance Operations, page 17, for procedures
1. Fuel Filling
Fill the fuel tank with 18 litres of unleaded gasoline.
EU 95 RON, US 91 RON/MON.
2. Coolant Filling
Fill the cooling system with a 4 litre mixture –
50 % water + 50 % coolant additive. Coolant additive based on ethylene glycol, silicate
and nitrite-free, suitable for aluminium engines.
Suitable additives -
BASF Glysantin G 30
Chevron Havoline Extended Life Coolant XLC+B
Valvoline Zerex G 30
The coolant acts as anti-freeze in the winter and coolant in the summer and must be
used all year round. Avoid splashing the coolant over the pump, it is a flammable
liquid.
3. Oil Filling
Fill the engine with 2 litres of oil.
0W/40, synthetic, API SH, JASO MA.
Alternative 15W/50, under ambient conditions > 0°C
4. Battery
Battery is the absorbant glass matt type. Supplied as a sealed unit.
Use a battery meter to check that the battery has retained a charge during transit and
storage, if necessary re-charge the battery until 12.4 volts are available.
3
1
2
4

15
©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the
right to amend specifications without notice or obligation.
Note: if the battery has been disconnected or removed from the unit, this
procedure must be followed to restart -
4.1 Reconnect the battery (red lead to positive terminal, black to negative terminal, in
that order).
4.2 Place throttle in closed position.
4.3 Turn on the engine, but do not press the starter.
4.4 Wait one minute - a click will be heard from the throttle body after precisely one
minute.
4.5 The unit is ready to be used.

16
©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the
right to amend specifications without notice or obligation.
MAINTENANCE SCHEDULE
Activity
Before
use
After
each
use
Every
Month
After
1st 25
hours
Every
100
hours
Every
200
hours
Every
3
years
Preparation
for storage4
Pump/
engine
Running test
Yes
Pump
Drain the
pump volute
Yes
Pump
Flush pump
with clean
water
Yes
Engine
Check oil
level
Yes1
Engine
Check
coolant level
Yes1
Engine
Change
engine oil
and oil filter
Yes2
Yes2
Yes
Engine
Check/clean
air filter
Yes2
Engine
Check and
adjust valve
play
Yes
Yes3
Engine
Replace
spark plugs
Yes3
Engine
Check spark
plugs
Yes
Engine
Change
coolant
Yes
Engine
Replace fuel
filter
Yes
Engine
Fuel
stabilizer
Yes
Engine
Internal
preservative
Yes
Note:
1 Or at least once a week
2 Oratleastonceayearifthespecifiedhoursofoperationarenotreachedbeforethat
3Oratleasteverytwoyearsifthespecifiedhoursofoperationarenotreachedbeforethat
4Ifthepumpisnottobeusedformorethan30days

17
©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the
right to amend specifications without notice or obligation.
MAINTENANCE OPERATIONS
Using the maintenance schedule above, observe the following -
Flush Pump
Flush the pump thoroughly with clean water, especially after use with contaminated
water or seawater. Ensure the pump is drained.
Frost
If frost is expected, drain the pump volute by opening the drain valve, at the bottom of
the volute.
Engine Coolant Level
Fill the cooling system with a 4 litre approximate mixture, so that the coolant is just at
the side of the heat exchanger tubes inside the tank –
See page 14 for the list of suitable additives.
Drain valve
Heat exchanger cross section,
as viewed from rear of pump
Fill coolant to this level
Internal tubing
Approximately 35mm
From top of filler cap
to surface of coolant

18
©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the
right to amend specifications without notice or obligation.
The coolant additive acts as anti-freeze in winter and coolant in summer and
must be used all year round.
Be careful when filling the cooling system not to let the coolant spill on to the exhaust
insulation below, the coolant is a flammable liquid.
Coolant Change
Coolant is drained through the drain tap at the lowest point in the system, which is
located on the left side of the engine. The drain tap fitted in this location is hidden
behind the side guard. Remove the side guard to access the drain tap. Connect a
suitable length of rubber hose to the drain tap, then turn the tap to drain the coolant.
IMPORTANT
!
ATTENTION
Attach drain hose
here

19
©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the
right to amend specifications without notice or obligation.
Engine oil fill and level Check
For a new engine -
Fill the engine with 2 litres of oil, through the combined oil tank cap/dipstick (1).
At this stage do not check the oil level on the dipstick, as this will not be a true
representation of the oil level.
This is a dry sump lubrication engine. Engine oil is pumped from the engine into the oil
tank while the engine is operating. When the engine is switched off, a portion of the
engine oil may flow from the oil tank back into the engine. Run the engine at idle speed
for two minutes to circulate oil from the engine sump back into the oil tank (if possible
keep water in the pump to ensure the main seal is lubricated). Stop the engine and
check the oil level with the dipstick.
Remove the oil tank cap/dipstick (1), wipe the dipstick with a clean cloth, and re-insert.
Always screw the dipstick fully down to achieve a correct reading. Remove the dipstick
and note where the oil appears. The oil should now reach between the maximum and
minimum marks on the dip stick. Note: the minimum mark is the end of the dipstick. If
necessary top up the oil level or drain off some oil to achieve the correct level.
It is advisable to fill the engine in small quantities with repeat checking of the oil level to
ensure the correct amount is used. If excessive oil is indicated (above the maximum
mark on the dipstick) drain a small quantity of oil from the engine by using the drain
plug at the bottom of the oil tank (2), or by inserting an oil suction pump into the top of
the oil tank. In total 2 litres of oil should be used to fill a new engine.
Specification –0W/40, completely synthetic, API SH.
Alternative oil is 15W/50 multi-grade but only for use in temperatures above 0°C.
1. Oil tank cap/dipstick
2. Oil tank drain plug,
located under tank