Golden Motor Magic Pie 4 User manual


PRECAUTIONS
PRECAUTIONS
PRECAUTIONS
PRECAUTIONS
To
To
To
To
the
the
the
the owner
owner
owner
owner
E -bike are fun.Actually,e-bike are awesome.But just like any veh icle traveling at high speeds,e-bikes can be
dangerous too.It is important that before attempting to build or ride any e - bike,you first develop a working
knowledge of the e-bike and its components,as well as the safe operating practices and local rules of the
road.Always wear a helmet.Alw ays use light when riding at night.Always assume other drivers are out to get
you.; L ove your e-bike also treat it with the caution and respect that any veh icle capable of d riving you off a
cliff or into a wall duly deserves.Stay safe and h ave fun !
More legal mumbo-jumbo:I am in no way liable for any d amage ,death,injury to self or property that occurs
as a result of this guide.You are entirely responsible for your own saf ety while building and operating any
electric vehicle.This guide is for informational purposed only.If at any ti me you feel you are incapa ble of
complet ing a build yourself,pl ease see k professional assistance and do no attempt anything outside of your
skill set.

TABLE OF CONTENTS
1
1
1
1 Why
Why
Why
Why choose
choose
choose
choose to
to
to
to DIY
DIY
DIY
DIY e-bike?
e-bike?
e-bike?
e-bike? 1
1
1
1
2
2
2
2 Why
Why
Why
Why choose
choose
choose
choose Golden
Golden
Golden
Golden Motor
Motor
Motor
Motor e-bike
e-bike
e-bike
e-bike kit
kit
kit
kit 2
2
2
2
2.1 What Make MAGIC PIE 4/SMART PIE 4 No.1 Bike Conversion Kits 2
2.2 MAGIC PIE 4 KIT /SMART PIE 4 KIT Contents 3
2.3 Certificates: 5
2.4 Vector Controller Software Programming Instructions 6
3
3
3
3 How
How
How
How to
to
to
to install
install
install
install the
the
the
the kit
kit
kit
kit 7
7
7
7
3.1 MAGIC PIE 4 KIT /SMART PIE 4 KIT Wiring Layout 7
3.2 3.2Tools preparation 7
3.3 Connect the Wire 9
3.4 Whole test 9
4
4
4
4 Inspection
Inspection
Inspection
Inspection Before
Before
Before
Before Riding
Riding
Riding
Riding Again
Again
Again
Again 10
10
10
10
5
5
5
5 Operation
Operation
Operation
Operation 11
11
11
11
5.1 Overview 11
5.2 The first ride 11
5.3 Power 11
5.4 E-bike or Throttle Mode 12
5.5 1+1 Pedal Assist Mode 12
5.6 Cruise speed control 12
5.7 Brakes 12
5.8 Battery level gauge 12
5.9 Lighting system 13
5.10 Lock 13
5.11 Central support stand 13
5.12 Motor phase Calibrating 13
6
6
6
6 Professional
Professional
Professional
Professional Maintenance
Maintenance
Maintenance
Maintenance 13
13
13
13
7
7
7
7 Safety
Safety
Safety
Safety Cautions
Cautions
Cautions
Cautions 14
14
14
14
8
8
8
8 Troubleshooting
Troubleshooting
Troubleshooting
Troubleshooting 15
15
15
15
8.1 Motor not working 15
8.2 Motor hall-sensor malfunctions 15
8.3 Throttle malfunctions 15
8.4 Power-brake lever malfunction 15
8.5 Riding feels wobbly and unstable 15
8.6 Light(s) not working 15
8.7 Unknown malfunctions 16
9
9
9
9 FAQ
FAQ
FAQ
FAQ 16
16
16
16

10
10
10
10 Returns
Returns
Returns
Returns and
and
and
and Repairs
Repairs
Repairs
Repairs 17
17
17
17
11
11
11
11 Warranty
Warranty
Warranty
Warranty 17
17
17
17
11.1 How the warranty applies 17
11.2 How the warranty does not apply 17
11.3 How the warranty works 18
19

1
1
1
1
MAGIC
MAGIC
MAGIC
MAGIC PIE
PIE
PIE
PIE 4
4
4
4 KIT
KIT
KIT
KIT /SMART
/SMART
/SMART
/SMART PIE
PIE
PIE
PIE 4
4
4
4 KIT
KIT
KIT
KIT
User
’
s Guide
1
1
1
1 Why
Why
Why
Why choose
choose
choose
choose to
to
to
to DIY
DIY
DIY
DIY e-bike?
e-bike?
e-bike?
e-bike?
Thank you for buying Golden Motor E-Bike
D.I.Y
KIT ---MAGIC PIE 4 KIT/SMART PIE 4 KIT
.
We hope
it brings you many hours of enjoyment and safe riding.
*
*
*
* Avoid
Avoid
Avoid
Avoid traffic
traffic
traffic
traffic jams
jams
jams
jams !
!
!
!The electric bike is much quicker reach ing your goal: work , school , friends or
shop to shop !
*
*
*
* Save
Save
Save
Save Money
Money
Money
Money !
!
!
!Going Electric bicycle is much cheaper than the
car.
Driving a car with 100 km costs an
average of about 20USD . Same distance driving with an electric bike will cost only 50 cents.Well,with
Electric bicycle,you will use the bat tery and you can charge the battery with solar energy which will
save money.As well, Electric bicycles do not need to register like moto r cycle and
car.
*
*
*
* It
It
It
It is
is
is
is conv
conv
conv
conv e
e
e
e nient
nient
nient
nient and
and
and
and free
free
free
free for
for
for
for parking
parking
parking
parking anywhere
anywhere
anywhere
anywhere !
!
!
! "
"
"
"Electric bike can park for free anywhere.No
redundant garage, just a simple cellar, corridor or balcony.
*
*
*
* Discover
Discover
Discover
Discover the
the
the
the joy
joy
joy
joy of
of
of
of consumption
consumption
consumption
consumption !
!
!
!Quickly forget about searching for gas station! Battery can be
recharged anywhere where there is access to electricity ! ( Cafe ,
bar,
shopping center , etc.).It can
charge the battery while driving or cycling on the mountain as well as the solar or wind energy !
*
*
*
* Be
Be
Be
Be modern
modern
modern
modern !
!
!
!Try the new capabilities: Auto- cruise control - autopilot regenerative braking .
*
*
*
* Be
Be
Be
Be GREEN
GREEN
GREEN
GREEN !
!
!
!Use electric vehicles actively join the fight to protect the environment and reduce
emissions in your town ! No other vehicle will be as clean as an electric bicycle !
*
*
*
* Live
Live
Live
Live Healthy
Healthy
Healthy
Healthy !
!
!
!Be more fresh
air,
take care of your health to improve your physical condition! Fitness
and fun!
*
*
*
* Goodwill
Goodwill
Goodwill
Goodwill and
and
and
and prestige!
prestige!
prestige!
prestige! The electric bicycle will always reach your goal : work , school , friends or
shop to shop ! Refreshing and no sweaty! Even the hottest days will feel some comfort , prestige .
*
*
*
* Have
Have
Have
Have fun!
fun!
fun!
fun! Riding an electric bicycle is a unique sensation , and a new discovery. Try it and you'll love !

2
2
2
2
MAGIC
MAGIC
MAGIC
MAGIC PIE
PIE
PIE
PIE 4
4
4
4 KIT
KIT
KIT
KIT /SMART
/SMART
/SMART
/SMART PIE
PIE
PIE
PIE 4
4
4
4 KIT
KIT
KIT
KIT
User
’
s Guide
2
2
2
2 Why
Why
Why
Why choose
choose
choose
choose Golden
Golden
Golden
Golden Motor
Motor
Motor
Motor e-bike
e-bike
e-bike
e-bike kit
kit
kit
kit
---- MAGIC
MAGIC
MAGIC
MAGIC PIE
PIE
PIE
PIE 4
4
4
4 KIT
KIT
KIT
KIT /SMART
/SMART
/SMART
/SMART PIE
PIE
PIE
PIE 4
4
4
4 KIT
KIT
KIT
KIT
2.1
2.1
2.1
2.1 What Make MAGIC PIE 4/SMART PIE 4 No.1 Bike Conversion Kits
Brushless
Brushless
Brushless
Brushless gearless
gearless
gearless
gearless motor:
motor:
motor:
motor: no gear means reliable, quiet, high efficiency, long working life,
maintenance free.
Built-in
Built-in
Built-in
Built-in controller:
controller:
controller:
controller: no messy exposed wir ings , less connection problems, easy to install, neat
looking products
S
S
S
S ine
ine
ine
ine wave
wave
wave
wave controller:
controller:
controller:
controller: Upgraded Sine Wave controller with true vector control. Highest Reliability!
Strong
Strong
Strong
Strong climbing
climbing
climbing
climbing torque:
torque:
torque:
torque: ach ie ved by using strong rare earth magnets, innovative motor design,
and top quality MOSFETS used.
Open
Open
Open
Open voltages
voltages
voltages
voltages 24/36/48Vdc:
24/36/48Vdc:
24/36/48Vdc:
24/36/48Vdc: user adjustable power and speed, self up date from 24V to 48V to
meet local regulations.
Built-in
Built-in
Built-in
Built-in cooling
cooling
cooling
cooling fan:
fan:
fan:
fan: effective heat dissipating, better performance for motor and controller,
higher climbing capability.
Programmable
Programmable
Programmable
Programmable controller:
controller:
controller:
controller: control parameters programming via USB cable, customi z able for
different EV applications.
�
�
�
�More
More
More
More responsive,
responsive,
responsive,
responsive, Smooth
Smooth
Smooth
Smooth control
control
control
control
�
�
�
�Higher
Higher
Higher
Higher Efficiency
Efficiency
Efficiency
Efficiency 90%
90%
90%
90% and
and
and
and Lower
Lower
Lower
Lower noisy
noisy
noisy
noisy
�
�
�
�No
No
No
No vibration
vibration
vibration
vibration at
at
at
at slow
slow
slow
slow speed
speed
speed
speed
�
�
�
�True
True
True
True temperature
temperature
temperature
temperature sensor
sensor
sensor
sensor inside
inside
inside
inside and
and
and
and Lower
Lower
Lower
Lower overheating
overheating
overheating
overheating
�
�
�
�Regenerative
Regenerative
Regenerative
Regenerative braking
braking
braking
braking
�
�
�
�Cruise
Cruise
Cruise
Cruise speed
speed
speed
speed control
control
control
control
The
The
The
The most
most
most
most important
important
important
important !!!
!!!
!!!
!!!

3
3
3
3
MAGIC
MAGIC
MAGIC
MAGIC PIE
PIE
PIE
PIE 4
4
4
4 KIT
KIT
KIT
KIT /SMART
/SMART
/SMART
/SMART PIE
PIE
PIE
PIE 4
4
4
4 KIT
KIT
KIT
KIT
User
’
s Guide
2.2
2.2
2.2
2.2 MAGIC PIE 4 KIT /SMART PIE 4 KIT Contents
Before assembly, please check and familiarize yourself with all the parts below:
Over
Over
Over
Over Review
Review
Review
Review
�
�
�
�Standard
Standard
Standard
Standard C
C
C
C ontents
ontents
ontents
ontents
Cruise
Cruise
Cruise
Cruise control
control
control
control button
button
button
button
Used to turn on the auto pilot function .
Magic
Magic
Magic
Magic pie
pie
pie
pie motor
motor
motor
motor with
with
with
with all
all
all
all size
size
size
size
Especiall ypowerful three-phase brushless motors with
neodymium magnets
Thumb
Thumb
Thumb
Thumb /Twist
/Twist
/Twist
/Twist throttle
throttle
throttle
throttle
Used to adjust the driving speed , it shows Battery gauge . LED
indication lights switch on . comes with .

4
4
4
4
MAGIC
MAGIC
MAGIC
MAGIC PIE
PIE
PIE
PIE 4
4
4
4 KIT
KIT
KIT
KIT /SMART
/SMART
/SMART
/SMART PIE
PIE
PIE
PIE 4
4
4
4 KIT
KIT
KIT
KIT
User
’
s Guide
Brake
Brake
Brake
Brake levers
levers
levers
levers
Fired the engine switch to the regeneration mode , as well as
mechanical braking.
8Pin-Cable
8Pin-Cable
8Pin-Cable
8Pin-Cable
Used to connect all the accessories with the engine.
8Pin-Cable
8Pin-Cable
8Pin-Cable
8Pin-Cable with
with
with
with all
all
all
all the
the
the
the parts
parts
parts
parts
Sine
Sine
Sine
Sine Wave
Wave
Wave
Wave controller
controller
controller
controller Programming
Programming
Programming
Programming Interface
Interface
Interface
Interface
to
to
to
to PC
PC
PC
PC (Free
(Free
(Free
(Free Software)
Software)
Software)
Software)
BAC-601LCD
BAC-601LCD
BAC-601LCD
BAC-601LCD Display(MP4/SMP4)
Display(MP4/SMP4)
Display(MP4/SMP4)
Display(MP4/SMP4)
Optional
Optional
Optional
Optional
Key
Key
Key
Key Features:
Features:
Features:
Features:
Automatic recognize d battery voltage with accurate battery
gauge display
Functions:
Functions:
Functions:
Functions:
Ø Speed display Ø Riding time display Ø Mileage display Ø PAS
levers and modes display Ø Battery capacity display
Ø Parameter setting setup available

5
5
5
5
MAGIC
MAGIC
MAGIC
MAGIC PIE
PIE
PIE
PIE 4
4
4
4 KIT
KIT
KIT
KIT /SMART
/SMART
/SMART
/SMART PIE
PIE
PIE
PIE 4
4
4
4 KIT
KIT
KIT
KIT
User
’
s Guide
2.3
2.3
2.3
2.3 C ertificates:
This product has the CE certificate which proves that the product complies with the European Union
EMC Directive 2004/108/EC norms and criteria.
2.4
2.4
2.4
2.4 Vector Controller Software Programming Instructions
1. Connect the battery to the controller and battery power button is at
off.
2. Connect the controller and computer via USB programming cable.(Note:Recommend you had better
use laptop with battery.if you use desktop or laptop with AC power,it may burn computer USB port
when you turn on the power.
3. Open the programming software and select the correct COM por t;(Note:If laptop,the COM port will
show by default;if desktop,you need to choose the right COM port manually)
4. Turn on the battery and connect the controller and the PC port(Note:If notebook,the computer will
connect to the controller after turning on the power;If desktop computer,you need to click
“ Connecting to controller “ button.)
5. Programming the controller by adjust the parameters.After that,click “ Download to
Controller ” button to finish programming.
6. Close the software and turn off battery power ,then remove the programming cable. \
Note:
Note:
Note:
Note: Generally factory setting is necessary and there is no need for you to programme
the controller by yourself.If necessary,pls do it as per Golden Motor engineer.Need more
info ,please e-mail ss les@goldenmotor.com

6
6
6
6
MAGIC
MAGIC
MAGIC
MAGIC PIE
PIE
PIE
PIE 4
4
4
4 KIT
KIT
KIT
KIT /SMART
/SMART
/SMART
/SMART PIE
PIE
PIE
PIE 4
4
4
4 KIT
KIT
KIT
KIT
User
’
s Guide
3
3
3
3 How
How
How
How to
to
to
to install
install
install
install the
the
the
the kit
kit
kit
kit
3.1
3.1
3.1
3.1 MAGIC PIE 4 KIT /SMART PIE 4 KIT Wiring Layout
Before assembly, please familiarize yourself with wiring layout
Note:
Note:
Note:
Note: Our bike motor fit for the front fork 100mm and rear fork 135mm and it can bear
120kgs.
3.2
3.2
3.2
3.2 Tools preparation
Before installation,you will want a variety of tools available .Here are some tools you might need :
You
may need other tools depending on you specific bike and components.

7
7
7
7
MAGIC
MAGIC
MAGIC
MAGIC PIE
PIE
PIE
PIE 4
4
4
4 KIT
KIT
KIT
KIT /SMART
/SMART
/SMART
/SMART PIE
PIE
PIE
PIE 4
4
4
4 KIT
KIT
KIT
KIT
User
’
s Guide
3.3
3.3
3.3
3.3 Installing the motor
A.
A.
A.
A. Mount the front wheel on the front fork.Make sure the axle of the front wheel has been completely
pushed into the mount.
B.
B.
B.
B. Tighten the side bolts with the torque wrench. Stand up to see if the wheel is centralized. If not,
adjust the tension in the side bolts. Lift up the entire bike and give the front wheel a twist. Check to
see if the front wheel can spin freely. If not, add some lubricant or loosen the bolt slightly.
Warning:
Warning:
Warning:
Warning: Make sure the wheel is in the middle of the front fork and the nuts should be
tighten strongly.And the front fork should be of high quality and strong enough as the
magic pie front motor is powerful.
Note
Note
Note
Note s
s
s
s :
:
:
:Ensure that the tires are inflated to the correct pressure of 50 - 60 psi. Well
inflated tires enhances the comfort, safety and efficiency of your ride.
3.4
3.4
3.4
3.4 Connect the Wire
Please
Please
Please
Please pay
pay
pay
pay attention
attention
attention
attention to
to
to
to the
the
the
the arrow
arrow
arrow
arrow ’
’
’
’ s
s
s
s direction
direction
direction
direction and
and
and
and numbers
numbers
numbers
numbers on
on
on
on
the
the
the
the connectors.
connectors.
connectors.
connectors. The
The
The
The pin
pin
pin
pin 1
1
1
1 and
and
and
and pin
pin
pin
pin 4
4
4
4 are
are
are
are for
for
for
for brake
brake
brake
brake levers,
levers,
levers,
levers, pin
pin
pin
pin
2
2
2
2 is
is
is
is for
for
for
for cruise
cruise
cruise
cruise control
control
control
control button,
button,
button,
button, pin
pin
pin
pin 3
3
3
3 is
is
is
is for
for
for
for throttle.
throttle.
throttle.
throttle.
3.5
3.5
3.5
3.5 Whole test
A.
A.
A.
A. Turn on the battery key and check if the battery gauge lights up.

8
8
8
8
MAGIC
MAGIC
MAGIC
MAGIC PIE
PIE
PIE
PIE 4
4
4
4 KIT
KIT
KIT
KIT /SMART
/SMART
/SMART
/SMART PIE
PIE
PIE
PIE 4
4
4
4 KIT
KIT
KIT
KIT
User
’
s Guide
B.
B.
B.
B. Lift up the rear wheel and tap on the throttle, get a feel of the bike before riding it.
C.
C.
C.
C. Adjust the s addle height . For maximum comfort ensure that the saddle is both correctly
adjusted and secure. Once set up correctly, the height of the saddle can be adjusted without tools.
Loosen the lever at the top of the frame below the saddle to raise or lower the saddle. With the
saddle at the required height, secure it by tightening the lever. Tighten or loosen the nut on the
lever if required.
D.
D.
D.
D.
T
urn on the lights, adjust the front light angle, test the suspension, adjust the ZOOM
suspension pressure by twisting the thingy that has a “ + ” and “ - ” label ed on it.
E.
E.
E.
E.
T
urn on the lights, adjust the front light angle, test the suspension, adjust the ZOOM suspension
pressure by twisting the thingy that has a “ + ” and “ - ” label ed on it.
WARNING:
WARNING:
WARNING:
WARNING: Failure to properly assemble and adjust your bike prior to use may result in
an accident resulting in death, serious injury and/or property damage. If you are
uncertain about any aspect of the assembly and adjustment of your bike, seek help from
a qualified mechanic.
WARNING:
WARNING:
WARNING:
WARNING: There are no user serviceable elements incorporated into the motor, motor
controller, battery, battery charger, throttle, or wiring harness of your electric
bicycle.
DO
DO
DO
DO NOT
NOT
NOT
NOT ATTEMPT
ATTEMPT
ATTEMPT
ATTEMPT TO
TO
TO
TO DISASSEMBLE
DISASSEMBLE
DISASSEMBLE
DISASSEMBLE OR
OR
OR
OR ADJUST
ADJUST
ADJUST
ADJUST ANY
ANY
ANY
ANY OF
OF
OF
OF THESE
THESE
THESE
THESE COMPONENTS.
COMPONENTS.
COMPONENTS.
COMPONENTS.
Doing so may cause extensive damage to these components, will void your warranty, and may cause a
hazardous condition. If you cannot resolve a problem using the Troubleshooting Guide, contact your
Golden Motor authorized dealer, or email feedback to sales@goldenmotor.com for assistance.
4
4
4
4 Inspection
Inspection
Inspection
Inspection Before
Before
Before
Before Riding
Riding
Riding
Riding Again
Again
Again
Again
Before mounting your cycle to ride, remember to check the following:
Battery is fully charged.
Tires are inflated to the correct pressure.
Brakes are operating effectively.
Handlebars are correctly adjusted and secure.

9
9
9
9
MAGIC
MAGIC
MAGIC
MAGIC PIE
PIE
PIE
PIE 4
4
4
4 KIT
KIT
KIT
KIT /SMART
/SMART
/SMART
/SMART PIE
PIE
PIE
PIE 4
4
4
4 KIT
KIT
KIT
KIT
User
’
s Guide
Seat is at the correct height for the
user.
Lights are working.
All nuts and bolts are secure (including pre-assembled ones).
While cycling, it is your responsibility to be attentive of your environment and traffic rules :
Wear shoes that stay on your feet and grip firmly to the pedals. Do not wear sandals or ride
barefoot .
Dress to be visible on the road and avoid loose clothes that will tangle with moving parts of
the bicycle.
Keep your speed at levels appropriate to road conditions .
Be aware of wet weather conditions, as these affect braking distance. Brake earlier than you
normally would on dry roads.
Familiarize yourself with the traffic rules in the state you are riding in.
Avoid cycling in poor weather and visibility conditions such as fog, night, heavy rain and
snow. Keep your lights on in such conditions.
Familiarize yourself with the usage of the bike and how to maintain it .
5
5
5
5 Operation
Operation
Operation
Operation
5.1
5.1
5.1
5.1 Overview
The E-bike is an electrically assisted bicycle that operates as a standard bicycle, with the
assistance of a motor and battery. The power provided supports the rider
’
s own efforts, giving
increased performance with less effort.
The design of the e-Bike is simple and free of
clutter.
There is no emission of smoke or noise and
operation is pollution-free. It is important to fully understand the functioning of the e-bikes before you
take your first ride. If you allow the bike to be used by someone else, please ensure that the user is
familiar with the instructions in this manual.
5.2
5.2
5.2
5.2 The first ride
Before you wheel your bike out into the world, we recommend you practice handling the bike in a
safe area away from obstructions and traffic. The motor may look small, but it
’
s powerful!
You
’ ll be
riding faster than you think.
Turn on the battery
key.L
ED will illuminate below the key socket. If the light flashes, read the
Troubleshoo ting section of this manual. If it shines steadily,you
’
re ready for the next step.
5.3
5.3
5.3
5.3 Power
Switch on the power by turnin g on the battery
key.
As soon as the rider begins to pedal, the
motor supplies energy to support the cyclist
’
s efforts. Power can also be supplied by the throttle. If the
rider prefers to cycle without the assistance of the motor, the ignition may be left off.
5.4
5.4
5.4
5.4 E-bike or Throttle Mode

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The E-bike h as an independent throttle. This allows the user to choose whether or not to use the
power (independent of pedaling) and, if using it, to vary it according to requirements. Throttle comes
with a thumb push-button , which turns on and off the throttle action. It is best for the life of the
battery and the motor to begin pedaling from start rather than use the throttle at max torque.
In sure that you are seated and ready to ride before you use the throttle. You may toggle the
throttle on and off with the switch located on it. In E-bike mode, the range of your bike will be
approximately 50km . And even more with Pedal assistance
.
Weight of t he user, the terrain, and how
much you use the throttle are all factors in how far you can go.
5.5
5.5
5.5
5.5 1+1 Pedal Assist Mode
Release the throttle to its neutral position during riding, press cruise speed controller button
twice, listen a beep sound, the system enters into pedelec (PAS) mode. Cut off power supply to the
controller to reset this system.
Note
Note
Note
Note s
s
s
s :
:
:
:The PAS functions pedals only if the throttle is not twisted. If the throttle
controls the motor without pedaling, then the bike operates electric only. You may use
both pedaling and throttle assist to suit your riding comfort as well as journey
requirement.
5.6
5.6
5.6
5.6 Cruise speed control
Pressing the cruise control button will make your E- Bike maintain the speed you are currently at.
Squeezing the brakes or pressing the cruise control button again will disable it.
5.7
5.7
5.7
5.7 Brakes
Make sure your brakes are adjusted correctly at all times.
Fine tuning of the brakes can be made using 5 mm Allen screws that are located at the join of the
brake lever to the cable. Grip the calipers as you loosen the Allen screw on the cable to prevent the
end of the brake cable from slipping out. Adjust the brake cable until the wheel spins freely and the
brake operates effectively when applied.
Replace the brake blocks when worn.
5.8
5.8
5.8
5.8 Battery level gauge
When riding a fully charged bicycle, the battery level gauge on throttle shows 'FULL' . Powerful
acceleration or uphill riding causes the battery voltage to drop and may bring the level gauge to ‘ HALF'
or even ‘ EMPTY ’ (in the cases of very steep hills). As you continue to cycle and the battery power
drops, the level gauge will correspond to the state of charge remaining. When it remains in ‘ HALF
’
and
dips into ‘ EMPTY , you have approximately a 1/3 of the charge left. Best to recharge the battery soon.
To
prevent the battery from deep discharge, the controller has a low voltage protection cut-off set at
30.0
V.
You may reboot the battery if it cuts off, however continued use of the battery by switching off
and on will cause deep discharge and permanently damage the battery.
5.9
5.9
5.9
5.9 Lighting system
E-bike features wide angle high performance LED front and rear lights.They are powered by the

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main battery; electrical consumption is negligible, be safe, use them often .
5.10
5.10
5.10
5.10 Central support stand
This spring loaded stand supports your bike straight up. Use your feet to depress the stand
downwards and pull the bike backwards. Ensure the stand is firmly rested on the ground before
leaving the bike. Do not sit on the bike with the stand parked. The central support stand is made of
aluminum alloy and meant to only take the weight of the bicycle and not with the rider on it.
5.11
5.11
5.11
5.11 Motor phase Calibrating
The controller can work brushless motors with different phase angles other than defaulted 120
degree. Below are procedures to allow the controller to match the motor phases:
Cut-off power to controller and motor
Grip and hold power brake lever, turn throttle to maximum speed position, press
and hold the cruise control button, turn on the power switch (using battery key)
Connect battery power to the system, release throttle, release brake
lever,
release cruise
control button.
Listen for two beep sounds, then turn the motor wheel forward and reverse once.
When you hear a beep sound, motor phase calibrating is successful.
If it fails, swap any two of the three motor phase wires, and repeat the above steps.
6
6
6
6 Professional
Professional
Professional
Professional Maintenance
Maintenance
Maintenance
Maintenance
Before you ride the e-bike or ride for cycles,you need to adjust and tighten the spokes again.
Recharge the battery at least once a month even if you are not using it.
Reason: The battery will discharge small amounts of electrical energy even when you are not
using it. Your battery might experience low voltage corruption if you do not charge it.
Always wear a safety helmet when you ride the bike.
Always turn on the LED lights when it is dark.
Slow down and keep your speed slow while riding near traffic or in a crowded place.
Check for loose wires, screws, bolts and connections.
Check the tire pressure at least once per week.
Always tug on the battery pack after mounting and locking it to the sliding rack to check if it has
mounted securely onto the rack.
Always use a damp cloth when cleaning your bike, never use too much water.
Check the Golden Motor forums, website for more updates and new product features.
Give feedback about the product to Golden Motor staff via the Golden Motor forums.

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Hub motor and general inspection . After 5,000 kms (3,000 miles) of cycling, we recommend you
arrange to have a thorough inspection of your bicycle by a dealer. This includes opening up the
hub motor to inspect and lubricate the gears.
7
7
7
7 Safety
Safety
Safety
Safety Cautions
Cautions
Cautions
Cautions
8
8
8
8 Troubleshooting
Troubleshooting
Troubleshooting
Troubleshooting
8.1
8.1
8.1
8.1 Motor not working
Check that the ignition has been switched on.
Check that the battery is properly inserted in its housing, with cable plugged in.
Check that the battery is charged.
Check if any electrical cables or connection have become dislodged.
Try your best not to ride the bike out on a rainy day.
The initial acceleration of the bike is fast; hence it would cause the tires to skid on wet ground .
Try not to ride near a cliff or near a river.
The E-b ike is usually more powerful than a single human being. Misuse of the throttle near
these places may lead to severe injuries or even death.
Do not ride near a strong magnetic field.
Strong magnetic fields will corrupt and damage the Motor
’
s hall, controller and throttle. The
damage would be irreversible.
Never connect the battery in the wrong polarity.
our controller will be damaged beyond repair and if your BMS is faulty or old, the battery may
explode depending on the circumstances.
Never attempt to repair the Battery/Motor/Controller yourself.
Golden Motor technicians are professionally trained to repair these core components. It is
dangerous to repair them manually. Warranty void if self-repair attempts are found.
Never leave your bike attended.
Your bike is expensive, please take care of it.
Never let children below the age of 17 use the bike.
They may not be fit to handle the bike .
Never attempt to modify the bike, change the core components etc.
Golden Motor will not be responsible for any damage, injuries to you or your bike if you have
modified it.

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8.2
8.2
8.2
8.2 Motor hall-sensor malfunctions
When the controller detects a motor hall-sensor failure, it will beep twice before automatically
entering into sensor-independent control mode. Twist/press the throttle to run the motor and pedal
your bike for a push start if the motor does not operate. (This malfunction seldom happens in a state
of sensor-independent control status)
8.3
8.3
8.3
8.3 Throttle malfunctions
When the throttle fails to function correctly, the controller will beep three times. In this
situation, press and hold the cruise control button to drive your bike at half the maximum speed.
The controller will automatically return to its original status when the problem is resolved.
8.4
8.4
8.4
8.4 Power-brake lever malfunction
If the power-brakes level malfunctions ( i.e. disconnected from the controller), twist/press the
throttle repeatedly for at least four times. The controller will then beep four times if this malfunction
is detected. Similarly, press and hold the cruise control button to drive your bike at half the maximum
speed. The controller will automatically return to its original status when the problem is resolved.
8.5
8.5
8.5
8.5 Riding feels wobbly and unstable
C heck that wheels are centered.
Check the bearing play of the hubs by lifting the bicycle and spinning the wheel.
Check the play of the hubs while trying to move the rim from side to side between the forks.
Verify spoke tightness and rim alignment.
Inspect and tighten screws and nuts on the handlebar and stem
Tighten the saddle clamp as needed
Check spoke tension regularly. Approximately the same tension should be applied to all spokes.
Tighten loose spokes at the nipples using a spoke wrench. If you detect a loose spoke or if the rim has
a side play of more than 4mm (1/8 inch), have the wheel trued by a bicycle mechanic.
8.6
8.6
8.6
8.6 Light(s) not working
Check that the wiring is not broken.
Check that the bulbs are inserted correctly.
Check that all connections are made properly and secure.
8.7
8.7
8.7
8.7 Unknown malfunctions
If your e - Bike fails to move and the cause is unknown or if your battery is low, you can force your
eBike to work. While squeezing the power-brakes, press the cruise control button five times and if you
hear the honk from your horn, press and hold the cruise control button again and you can drive your
bike at half speed.
You
will need to turn off the battery power to reset the controller back to normal
mode after the problem is resolved.

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9
9
9
9 FAQ
FAQ
FAQ
FAQ
1.Q:Before
1.Q:Before
1.Q:Before
1.Q:Before place
place
place
place a
a
a
a order,how
order,how
order,how
order,how can
can
can
can i
i
i
i choose
choose
choose
choose ?
?
?
?
A: Firstly,Size, Voltage, Wattage, Speed Requirements? What kind of battery?the bat tery is
optional. Front wheel kits or Rear Wheel kits? if you need other parts like PAS,disc brake,speed
cassette,just note it.
2.Q:
2.Q:
2.Q:
2.Q: Could
Could
Could
Could I
I
I
I take
take
take
take samples
samples
samples
samples to
to
to
to test
test
test
test quality
quality
quality
quality and
and
and
and market
market
market
market in
in
in
in advance?
advance?
advance?
advance?
A: Yes, welcome to take samples to test our quality and service.
3.
3.
3.
3. Q:
Q:
Q:
Q: What's
What's
What's
What's the
the
the
the total
total
total
total cost
cost
cost
cost for
for
for
for samples?
samples?
samples?
samples?
A: Total sample cost= sample cost + freight
We will give u the best shipping cost after knowing the wheel size, battery needed or not .
4.
4.
4.
4. Q:
Q:
Q:
Q: How
How
How
How do
do
do
do you
you
you
you ship
ship
ship
ship samples?
samples?
samples?
samples?
A: Considering sample quantity is not big, we support ship samples by EMS,TNT or fedex , fast and less
damages.
5.Q:
5.Q:
5.Q:
5.Q: Why
Why
Why
Why don't
don't
don't
don't you
you
you
you ship
ship
ship
ship samples
samples
samples
samples by
by
by
by sea?
sea?
sea?
sea? we
we
we
we are
are
are
are informed
informed
informed
informed shipping
shipping
shipping
shipping by
by
by
by sea
sea
sea
sea is
is
is
is cheaper
cheaper
cheaper
cheaper than
than
than
than by
by
by
by air.
air.
air.
air.
A: As sample quantity is not big, and customer want to delivery it by sea, it must be LCL shipping( it
means it's a less container loading shipping), generally LCL shipping freight is very low, or it could be
ZERO, BUT in destination port, nearly ALL countries charge very high port fees, it might be expensive
than by
air,
thought shipping by air "sounds" expensive.
6.Q:
6.Q:
6.Q:
6.Q: What's
What's
What's
What's your
your
your
your minimum
minimum
minimum
minimum order
order
order
order quantity:
quantity:
quantity:
quantity:
A: 10sets, one or two samples are ok .
7.Q:
7.Q:
7.Q:
7.Q: Could
Could
Could
Could I
I
I
I use
use
use
use my
my
my
my own
own
own
own forwarder?
forwarder?
forwarder?
forwarder?
A:
Yes
8.Q:
8.Q:
8.Q:
8.Q: I
I
I
I am
am
am
am new
new
new
new to
to
to
to internation
internation
internation
internation business,could
business,could
business,could
business,could you
you
you
you find
find
find
find an
an
an
an experienced
experienced
experienced
experienced forwarder
forwarder
forwarder
forwarder to
to
to
to organize
organize
organize
organize
shipment
shipment
shipment
shipment for
for
for
for us?
us?
us?
us?
A: Yes, we will assist and guild you to work out the shipping and import process.
9.Q:
9.Q:
9.Q:
9.Q: Is
Is
Is
Is the
the
the
the sample
sample
sample
sample same
same
same
same with
with
with
with formal
formal
formal
formal orders?
orders?
orders?
orders?
A: Yes, sample's specification, performance, quality are totally same with formal orders.
10.Q:
10.Q:
10.Q:
10.Q: Could
Could
Could
Could you
you
you
you print
print
print
print customer's
customer's
customer's
customer's logo
logo
logo
logo and
and
and
and information
information
information
information on
on
on
on cartons
cartons
cartons
cartons and
and
and
and kits?
kits?
kits?
kits?
A: Yes, but it is some charge fee for sample, and no charge fee for bulk order.
11.Q:
11.Q:
11.Q:
11.Q: What's
What's
What's
What's your
your
your
your delivery
delivery
delivery
delivery time?
time?
time?
time?
A: For samples: within 7days; For orders: within 25days.
12.Q.
12.Q.
12.Q.
12.Q. How
How
How
How to
to
to
to control
control
control
control quality?
quality?
quality?
quality?

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A: At Golden Motor , each ebike and e-bike kit will be test 100%, our QA will check products as
professional requirement, and sign an independent certificate for each product, so we confirm Golden
Motor products are 100% good before shipping.
10
10
10
10 Returns
Returns
Returns
Returns and
and
and
and Repairs
Repairs
Repairs
Repairs
We offer a flexible 7 day return policy and are happy to accept items back for a refund or
exchange if the items are damaged or faulty upon receipt or you simply don't like what you've ordered.
If a part is missing or damaged, we will arrange exchange or repair. If there are any issues upon receipt
and opening of the package:
Contact us before you make a return.
Goods must be returned within 7 days of receipt.
Goods must be in original packaging.
Goods must not be fitted or used.
The customer is responsible for meeting the return postage costs. The customer is responsible for
ensuring that the goods arrive in good condition (we recommend that return shipment be insured).
11
11
11
11 Warranty
Warranty
Warranty
Warranty
11.1
11.1
11.1
11.1 How the warranty applies
As the makers, we warranty against possible material or construction defects, provided the following
conditions are satisfied :
Proof of purchase. The warranty starts on the date of purchase.
Only the first owner is entitled to the warranty.
2 years for the frame, fork, all mechanical and electrical parts, except normal wear and tear
items.
1 year for the battery up to 70% depth of discharge from its original rated capacity. This can
be verified by the dealer where the bike was purchased.
11.2
11.2
11.2
11.2 How the warranty does not apply
Inadequate maintenance.
Unauthorized alteration, modification or misuse.
Damage through abuse, neglect or accident.
Assembly in disregard of instructions in this manual.
Repairs by persons other than Golden Motor Authorized Dealers. (If you need local repair
and a Golden Motor dealer is not nearby, contact us for assistance in authorizing repair).
When the bicycle is used negligently or has damage resulting from a traffic accident.

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Normal wear and
tear.
Poor maintenance or modifications that no longer comply with regulations or original
specifications.
Damage due to external causes.
T he bicycle is used for rental.
The battery pack is used incorrectly or damaged. This also applies to improper charging.
Compensatory costs arising from damages or accidents, or cost incurred by loss of the
bicycle
’
s usage.
This warranty does not cover use for commercial purposes.
11.3
11.3
11.3
11.3 How the warranty works
Original defective parts that are sent or returned to the dealer for assessment will be
replaced by the same or equal value part.
Labor and transportation charges are not included.
Caution
Caution
Caution
Caution :
:
:
: Unauthorized
Unauthorized
Unauthorized
Unauthorized changes/modification
changes/modification
changes/modification
changes/modification or
or
or
or tampering
tampering
tampering
tampering with
with
with
with any
any
any
any part
part
part
part of
of
of
of this
this
this
this product,
product,
product,
product, or
or
or
or
operation
operation
operation
operation in
in
in
in any
any
any
any way
way
way
way other
other
other
other than
than
than
than as
as
as
as detailed
detailed
detailed
detailed in
in
in
in this
this
this
this User
User
User
User Manual,
Manual,
Manual,
Manual, will
will
will
will render
render
render
render manufacturer
manufacturer
manufacturer
manufacturer
’
’
’
’
s
s
s
s
warranty
warranty
warranty
warranty void.
void.
void.
void.
This motorized bicycle kit complies with the equipment and
manufacturing requirements for bicycles adopted by the Consumer Product
Safety Commission (16 Code of Federal Regulations C.F.R. 1512).
YOUR
YOUR
YOUR
YOUR INSURANCE
INSURANCE
INSURANCE
INSURANCE POLICIES
POLICIES
POLICIES
POLICIES MAY
MAY
MAY
MAY NOT
NOT
NOT
NOT PROVIDE
PROVIDE
PROVIDE
PROVIDE COVERAGE
COVERAGE
COVERAGE
COVERAGE FOR
FOR
FOR
FOR
ACCIDENTS
ACCIDENTS
ACCIDENTS
ACCIDENTS INVOLVING
INVOLVING
INVOLVING
INVOLVING THE
THE
THE
THE USE
USE
USE
USE OF
OF
OF
OF THIS
THIS
THIS
THIS BICYCLE.
BICYCLE.
BICYCLE.
BICYCLE. TO
TO
TO
TO DETERMINE
DETERMINE
DETERMINE
DETERMINE IF
IF
IF
IF
COVERAGE
COVERAGE
COVERAGE
COVERAGE IS
IS
IS
IS PROVIDED
PROVIDED
PROVIDED
PROVIDED YOU
YOU
YOU
YOU SHOULD
SHOULD
SHOULD
SHOULD CONTACT
CONTACT
CONTACT
CONTACT YOUR
YOUR
YOUR
YOUR INSURANCE
INSURANCE
INSURANCE
INSURANCE
COMPANY
COMPANY
COMPANY
COMPANY OR
OR
OR
OR AGENT.
AGENT.
AGENT.
AGENT.
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