Goldine controls Pro logic pl-p-4 User manual

Pro Logic Programming Flow Chart

North Kingstown, RI 02852 USA 092337A

www.goldlinecontrols.com

Automation and Chlorination

Installation Manual

formodel

PL-P-4

GLINE

ROLS

GLINE

ROLS

denotes conditional items

default menu

day and time

water temperature

air temperature

chlorinator setting

salt level

reason pump is running (not scheduled)

inspect cell

reason hi-speed is running (not scheduled)

countdown time remaining

heater control status

system manual off

check system error

filter speed

pH/ORP levels

settings menu

spa heater1 temperature

pool heater1 temperature

spa solar temperature

pool solar temperature

superchlorinate

spa chlorinator setting

pool chlorinator setting

spa high/low speed

pool high/low speed

day and time

backlit display light

beeper

teach wireless remote

wireless channel

maintenance menu

pH calibration wizard

clean probe wizard

timers menu

pool filter pump1 or hi-speed

pool filter pump2 or lo-speed

spa

lights

aux1

aux2

valve3

superchlorinate

diagnostic menu

chlorinator diagnostics

instant salt

pH/ORP levels

flow switch

cell temperature sensor

water sensor

air sensor

solar sensor

main software revision

display software revision

chemistry sense software revision

filter bridge/vsc software revision

RF base software revision

6 button spa side software revision

configuration menu

chlorinator

chemistry config. Wizard

pool/spa

filter

heater1

solar

lights

aux1

aux2

valve3

6 button spa side remote

remote menus

7-day or weekend/weekday timeclock

12 hour or 24 hour time format

ºF or ºC

reset to default

IMPORTANT SAFETY INSTRUCTIONS

Whenusing thiselectrical equipment,basic safetyprecautions shouldalways be

followed,includingthefollowing:

•READ AND FOLLOW ALL INSTRUCTIONS

•

WARNING: DisconnectallACpowerduringinstallation.

•

WARNING: Water in excess of 100 degrees Fahrenheit may be

hazardousto your health.

•

WARNING: To reduce therisk ofinjury,donot permit childrento

usethis product unlessthey areclosely supervisedat all times.

•Agreencoloredterminal marked“EarthGround”islocated insidethewiring

compartment. To reduce the risk of electric shock, this terminal must be

connected to the grounding means provided in the electric supply service

panelwithacontinuouscopperwireequivalentinsizetothecircuitconductors

supplyingtheequipment.

•OnebondinglugforUSmodels(twoforCanadianmodels)isprovidedonthe

external surface. To reduce the risk of electric shock, connect the local

common bonding grid in the area of the swimming pool, spa, or hot tub to

theseterminalswithaninsulatedorbarecopperconductornotsmallerthan8

AWGUS /6AWGCanada.

•All field installed metal components such as rails, ladders, drains, or other

similarhardwarewithin3metersofthepool,spaorhottubshallbebondedto

theequipmentgroundingbuswithcopperconductorsnotsmallerthan8AWG

US/6AWGCanada.

•SAVE THESE INSTRUCTIONS

LIMITEDWARRANTY Goldline warrants itsAqua Rite,Aqua Rite Pro,AquaTrol,Aqua Logic and Pro Logic products (products

with Goldline part numbers starting withAQ-RITE-, AQ-RT-PRO, AQ-TROL-,AQ-LOGIC-,AQL-P-,AQL-PS-, AQL-CL-, PL-

P-, PL-PS-, and HPC-2) to be free from defects in material or workmanship, under normal use and service:

For three years from the date of the initial system installation on private, residential swimming pools within the USA or Canada

and one year from the date of initial system installation on commercial installations, installations outside of the USA or Canada

and for any replacement parts or accessory products including Sense and Dispense™ products (products with Goldline part

numbers starting with AQL-CHEM), provided they are installed in accordance with the Goldline installation instructions and

specifications provided with the product. If written proof of the date of the initial system installation is not provided to Goldline,

the manufacturing datecode on theAqua Rite, Aqua Rite Pro,Aqua Trol,Aqua Logic and Pro Logic electronics unit will be the sole

determinant of the date of the initial system installation.

For residential installations in USA or Canada: If a product is defective in workmanship or materials and is removed and returned

freight prepaid within three (3) years after the date of the initial system installation, Goldline will, at its option, either repair or

replace the defective product and return it freight prepaid.

For commercial installations, installations outside the USA and Canada, and accessory products and replacement parts: If a

product is defective in workmanship or materials and is removed and returned freight prepaid within one (1) year after the date of

the initial system installation, Goldline will, at its option, either repair or replace the defective product and return it freight prepaid.

Contact any Goldline dealer or contact Goldline at 61 Whitecap Drive, North Kingstown, RI 02852 for warranty service. The

costs incurred in removal and/or reinstallation of the product are NOT covered under this warranty. Some states do not allow

limitations on how long an implied warranty lasts, so the above limitation may not apply to you.

WARRANTYEXCLUSIONS:

1. Material supplied or workmanship performed by others in process of installation.

2. Damage resulting from improper installation including installation on pools larger than the product rating.

3. Problems resulting from failure to operate the product(s) in accordance with the recommended instructions contained in

product’s owners manual(s).

4. Problems resulting from failure to maintain pool water chemistry in accordance with the recommendations in the owners

manual(s).

5. Problems resulting from tampering, accident, abuse, negligence, unauthorized repairs or alternations, fire, flood, lightning,

freezing, external water, degradation of natural stone used in or immediately adjacent to a pool or spa, war or acts of God.

DISCLAIMER. THE EXPRESS LIMITED WARRANTY ABOVE CONSTITUTES THE ENTIRE WARRANTY OF

GOLDLINEWITH RESPECTTOITSPOOLAUTOMATIONANDCHLORINATION PRODUCTSANDISIN LIEU OF

ALLOTHER WARRANTIES,EXPRESSEDOR IMPLIED, INCLUDINGWARRANTIESOFMERCHANTABILITYOR

FITNESS FORAPARTICULAR PURPOSE. THIS WARRANTY GIVESYOU SPECIFIC LEGALRIGHTS,AND YOU

MAYALSOHAVE OTHER RIGHTSWHICH VARYFROM STATE TOSTATE. INNOEVENTSHALLGOLDLINE BE

RESPONSIBLE FOR ANY CONSEQUENTIAL, SPECIAL OR INCIDENTAL DAMAGES OF ANY NATURE

WHATSOEVER, INCLUDING,BUTNOTLIMITEDTO,PERSONALINJURY, PROPERTYDAMAGE,DAMAGETOOR

LOSS OF EQUIPMENT, LOST PROFITS OR REVENUE, COSTS OF RENTING REPLACEMENTS, AND OTHER

ADDITIONALEXPENSES, EVENIFTHESELLER HADBEENADVISEDOFTHEPOSSIBILITYOFSUCHDAMAGES.

SOME STATES DO NOT ALLOW THE EXCLUSION OF LIMITATION OF INCIDENTAL OR CONSEQUENTIAL

DAMAGES, SO THEABOVE LIMITATION OR EXCLUSION MAY NOTAPPLYTOYOU.

NO WHOLESALER, AGENT, DEALER, CONTRACTOR OR OTHER PERSON IS AUTHORIZED TO GIVE ANY

WARRANTYONBEHALFOFGOLDLINE.

THISWARRANTYISVOIDIFTHEPRODUCT HASBEENALTEREDINANYWAYAFTERLEAVINGTHEFACTORY.

Table of Contents

Introduction BeforeYouBegin................................................................... 1

InstallationSteps.................................................................... 2

1. Preparing GeneralWaterChemistry..................................................... 3

Pool/Spa Water Salt.......................................................................................... 4

2. Mounting ProLogicControlCenter...................................................... 6

Equipment TemperatureSensors........................................................... 6

OptionalAQL-CLChlorinationKit........................................ 6

OptionalAQL-CHEMSensingKit....................................... 6

OptionalAQL-CHEM2CO2DispenseKit.......................... 6

OptionalRemoteControls.................................................... 7

OptionalBaseStation........................................................... 8

OptionalValveActuators....................................................... 8

3. Plumbing Pool/SpaConfiguration........................................................ 9

TurboCell............................................................................... 10

FlowSwitch............................................................................ 10

4. Electrical MainService.......................................................................... 11

Wiring GroundingandBonding........................................................ 11

CircuitBreakerInstallationandWiring............................... 11

GeneralPurposeOutlet........................................................ 12

ProLogicControlPower...................................................... 12

HighVoltagePoolEquipment.............................................. 13

LowVoltageWiring............................................................... 14

5. Configuration ConfigurationMenu............................................................... 21

6. System Startup BeforeStartup...................................................................... 30

and Checkout HeaterCheckout................................................................... 31

ServiceMode........................................................................ 31

7. Warranty ProLogicLimitedWarranty................................................. 32

Heater Checkout

FollowtheseinstructionstoverifythattheProLogicisproperlycontrollingtheheater.

1. Check that the Pro Logic is callingfortheheater to turn on as indicated by the“Heater”LEDbeing

illuminated.Ifthe“Heater”LEDisilluminated,godirectlytostep2;ifnot,thencheckthefollowing:

• Theheater isenabled(ConfigurationMenu/HeaterConfig.).

• Theheatertemperature settingisatleast 2ºFgreaterthanthe watertemperature(SettingsMenu /

Pool Heater & Spa Heater).

• Thefilterpumpisrunning.

• If the pool has solar heat and the solar priority feature is enabled (Configuration Menu/Solar

Config)thensolarmustbe offinorder fortheheater tofire.Theeasiestwaytoforcesolaroffisto

gotothe SettingsMenu/PoolSolar &SpaSolarand temporarilylowerthetemperature settings

belowthecurrent water temperature.

2.Checkthatthe heater isrunning.Ifnot,then check:

• Powerissuppliedtotheheater.

• TheProLogiccontroloutputisproperlyconnectedtotheheatercontrol(see”HeaterControl”

wiring,page14).

• Some heaters also have internal switches or jumpers that have to be set correctly for remote

controloperation—refertothe heater manual andalso“HeaterControl”(page 14).

• Heateristurnedon(“KillSwitch”isinthe “ON”position).

• Ifaheater bypassvalveisinstalled, checkthatwateris flowingthroughtheheater.

• The heater temperature setting is set as high as possible (usually 104ºF/40ºC). Also note that

someheatpumpsactually have be settothelowestpossible temperature.

3.Oncethe heaterisrunning,youcanverifythe “heatercooldown”feature(optional -seeConfiguration

Menu/HeaterConfig.) isoperatingproperly:

• Press the “Filter” button once (for 2 speed pumps, this may require 2 pushes of the “Filter”

button).

• Theheatershould turnoff(“Heater” LEDoff)andthe “Filter”LEDwill flashtoindicatedheater

cooldownisactive.

• Thedisplaywillperiodicallyindicatethat thefilterpump isonforheater cooldownandshow the

minutesremaining.

• Thepumpwillautomaticallyturnoff attheend ofthe5 minuteheatercooldownperiod.

FormoredetailedinstructionsoncontrolandoperationoftheProLogicsystem,refertotheOperation

Manual.

ServiceMode

Servicemodedisables allautomaticcontrol operationandisintended tobeusedwhenservicingthepool

system. Toenterservicemode,pushtheSERVICEbuttononceonthemainunitkeypad. Thiswillinitially

turnalloutputsoffandthenallowyoutoturnoutputson/offmanuallyatthemaindisplay(only). In service

mode, the buttons on the optional remote display/keypad and the optional spa side remote will turn

outputsoff,butwillnotturnanyoutputon. Heatercontroloutputsandsolar controloutputsareprevented

fromturningonifthe water temperature exceeds104ºF(40ºC).

Pushing the SERVICE button again will enter a timed service mode. Service operation as described

abovewill continuefor3hours,thenautomaticallyreturnto normaloperation.

PushtheSERVICE button once moretoexitoutofServicemode.

Introduction

Before You Begin

What’sIncluded

BeforeattemptingtoinstalltheProLogicsystem,checkthatthefollowingcomponentshavebeenincluded

inthe package:

Pro Logic Electronics Unit

(3) Temperature sensors with 15 ft. (5m) cable, hose clamp

What’sNOTIncluded

Someof theadditionalitemsthatyoumayneedtocompleteaninstallationinclude:

Circuit breakers

Noneareincludedwithcontrol—seepage 12 and inside of doorforsuitablebreakers

Wire

4-conductorcable(electronics unittoremotedisplay/keypad)

Wire/conduitfor100Aservice frommainpaneltoProLogic

Wire/conduitforfilterpumpandotherhigh voltageloads

Wireforbonding

Miscellaneous

Utilityelectricaloutletandweatherproof cover(formounting onsideof ProLogic)

Mountinghardware(screws, etc.)formountingPro Logicandremotedisplay/keypad

Valves(usestandardHayward,Pentair/Compool, or Jandyvalves)

Additionalvalveactuators

AccessoryProducts-OrderSeparately

AQL-CL Chlorinationkit

AQL-CL-25FT Chlorinationkit with 25ft cable

AQL-CHEM ORP & pH sense kit

AQL-CHEM2 pH dispense kit

AQL-WW-P-4 WiredWall Mount Remote Display

AQL-SS-6B-x(x=W/B) Wired Spa Side 6 Function Remote Control, 150ft cable, specify color (white or black)

AQL2-POD HandheldWirelessWaterproof Remote with Charging Station (AQL2-BASE-RF required)

AQL2-Tx-RF-P-4 WirelessTableTopremote (AQL2-BASE-RF required)

AQL2-SS-RF WirelessSpaSideRemoteControl(AQ2L-BASE-RFrequired)

AQL2-BASE-RF Base Receiver

AQL-DIM LightDimmerRelay

GVA-24 ValveActuator

V&A-xx Valve &Actuator (xx=1P(1.5” pos. seal), -2P (2” pos. seal)

1 30

All Timeclocks

7-day

Move to previous/next configuration menu

Toggle between 7-day (default) and Weekend/Weekday time options

ThisselectionaffectsALLof the timeclock logic in theProLogic. If “7-day”isselected,each

timeclock will have one set of turn-on/turn-off settings that operate every day of the week. If

“Weekend/Weekdays” option is selected then the user can enter one set of turn-on/turn-off

times for the weekend (fixed as Saturday/Sunday) and another set of turn-on/turn-off times

for weekdays (Monday through Friday).

Time Format

12 hour AM/PM

Units

ºF and PPM

Move to previous/next configuration menu

Toggle between 12 hourAM/PM (default) and 24 hour time format options

Toggle between ºF and PPM (default) and ºC and g/L (Metric) options

Reset Config. to

Default Press +

Are you sure?

+ to proceed

Config. reset

Confirmed

Initiate reset of all configuration parameters

Reset all configuration parameters

Move to previous/next configuration menu (config. not reset)

Move to previous/next menu (config. not reset)

Move to previous/next configuration menu

Use this function to erase all previous system configuration and reset all configuration

parameters back to the factory default values. This function is NOT reversible--be careful.

6. System Startup and Checkout

Before Startup

BeforestartingtheProLogicfor thefirsttime, besurethatthe followingitemshave beencompleted:

1. Pool/spa chemicalsarewithintherecommended levelsaccordingtothechart onpage3.

2. Pool/spa salt level is between2700– 3400 PPM.

3. Properly ratedcircuitbreakersareinstalled in theProLogicsubpanel.

4. All wiringisperformedaccordingto NECandlocalcodes.

5. The Pro Logic isproperlygroundedandbonded.

6. The ProLogicisproperlyconfiguredtocontrolalldesiredfunctions.

ProgramAutomatic Operation

Refertotheprogrammingflowchart onthebackcoverofthismanual foralistingoftheavailablemenus

andthe itemsincludedineachmenu.

SettingsMenu

Heaterand/orsolar thermostatsettings

Chlorinatorsettings

DayandTime

TimersMenu

Timeclock and/orCountdowntimersettings

Installation Steps

Detailsoneachinstallationsteparepresentedonthefollowingpages:

1. Prepare the pool water (page 3)

GeneralWater Chemistry

Salt

2. Mountingtheequipment (page 6)

ProLogicmainunit

Temperaturesensors

Remotedisplay/keypad (optional)

Valve actuators (if applicable)

3. Plumbing (page9)

GeneralPoolEquipment

Turbo Cell

Flow Switch

4. ElectricalWiring (page11)

Main service

Groundingandbonding

Circuit breakers

ProLogiccontrolpower

HighVoltagepoolequipment

Lowvoltagewiring(temperaturesensors,flowswitch,etc.)

5. ProLogiccontrolconfiguration (page21)

6. System Startup andcheckout(page30)

229

Solar – the valve operates when the filter pump is running and solar heat is available and the

water is less than the desired temperature setting. Solar heating must be enabled in the

“Solar Config. menu for proper operation to occur.

In-Floor Cleaner – the valve switches the water returning to the pool between the in-floor

cleaner and the normal return jets which facilitate efficient surface skimming. The valve will

operate the in-floor cleaner for the first half of each clock hour and then switch to the jets/

skimming for the last half of the hour.

Super Chlorinate – if “Chlorinator” is enabled, this option allows the user to start a Super

Chlorinate cycle when the Valve3 button is pressed, rather than using the Settings Menu.

Note that only one button can be assigned to this function.

Valve3 Interlock

If “Enabled”, this feature will override the function (timeclock or in-floor cleaner) selected

above and turn the valve off when: the filter pump is off, first 3 minutes of filter pump

operation (allows the pump to prime and get water flowing), or for the first 3 minutes after

solar turns on (allows air in the solar panels to be purged). Interlock is not available for solar

or super chlorinate.

Valve3 Freeze Protection

This function protects the pool and plumbed equipment against freeze damage. If Freeze

Protection is enabled and the AIR temperature falls sensor falls below the selected freeze

temperature threshold, the Pro Logic will turn on the valve to allow circulation of the water.

IMPORTANT: this only enables operation of the valve3 output during freeze--see the “Filter

Pump Config.” menu to enable freeze protection for the main circulation system.

6B Spa Config.

+ to view/change

6B A, Button 1

Pool/Spa

Select 6B Spa

Push to access the 6 Button Spa Side Remote options

Rotates between System Off, Pool/Spa, Filter, Lights, Heater1,

Aux1 and Aux2

Rotates between all available remotes

Move to previous/next configuration menu

Move to previous/next menu item or next configuration menu

Move to next menu item

if AQL-SS-6B is connected

Select 6B Spa

This menu only appears if more than oneAQL-SS-6B is detected at power up. Select which

of the available remote controls (A, B or C) is to be configured.

6BA, Button1

This menu allows the user to map each button of theAQL-SS-6B to one of the standard Pro

Logic functions. The default selections are: Button 1 - Pool/Spa, Button 2 - Filter, Button 3

- Lights, Button 4 - Heater1, Button 5 -Aux1 and Button 6 -Aux2.

Remote Menus

Enabled

Toggle between Enabled (default) and Disabled Remote Menus

Move to previous/next configuration menu

This feature will prevent unauthorized access to the Settings, Timers, and Configuration

menus from any of the Pro Logic’s remote display/keypads. When disabled, the remote

display/keypadswillonlyshow the default menu and allow on/off control viathepushbuttons.

Note that the function of the Pro Logic’s built-in display/keypad is unchanged by this

selection. Once disabled, the only way to enable “Remote Menus” is to use the local

display/keypad.

ºC ºF

Calcuim

Hardness

Total

Alkalinity

103

How to use: Measure pool pH, temperature, calcium hardness,

and total alkalinity. Use the chart above to determine Ti, Ci,and

Ai from your measurements. Insert values of pH, Ti, Ci and Ai

into the above equation. If Si equals .2 or more, scaling and

staining may occur. If Si equals -.2 or less corrosion or irritation

may occur.

Si = pH + Ti + Ci + Ai - 12.

-.2 0.2

CORROSIVE SCALING

75 75

100 100

125 125

150 150

200 200

250 250

300 300

400 400

600 600

800 800

1.5 1.9

1.6 2.0

1.7 2.1

1.8 2.2

1.9 2.3

2.0 2.4

2.1 2.5

2.2 2.6

2.4 2.8

2.5 2.9

1. Preparing Pool/Spa Water

General Water Chemistry

Saltisrequired only if you are using the chlorinator features on the Pro LogicControl.IfyouareNOT

usingthechlorinator,itis recommendedthatyoufollowall oftheotherchemistry recommendationsbe-

sidessalt.Referto thedescriptionofthePro Logic configurationmenuforinformationon enabling/dis-

ablingthechlorinator (seepage21).

WaterChemistry

ThetablebelowsummarizesthelevelsthatarerecommendedbytheAssociationof PoolandSpa Profes-

sionals(APSP). Theonly specialrequirementsforthe ProLogicarethe salt levelandstabilizer.

Saturationindex

Thesaturationindex(Si)relates to the calciumandalkalinityinthewaterand is an indicatorofthepool

water“balance”. YourwaterisproperlybalancediftheSiis 0 ±0.2. If the Siisbelow-0.2,thewateris

corrosive and plaster pool walls will be dissolved into the water. If the Si is above +0.2, scaling and

stainingwilloccur. Usethechartbelowtodeterminethe saturationindex.

Low Speed of a 2-speed Filter Pump – the Pro Logic will operate the aux relay whenever the

low speed operation of the filter pump is required. It is very important that the “2-speed”

filter pump option be selected under the “Filter Config.” Menu for proper operation.

Timeclock – the aux relay will turn-on and turn-off at the times set for the aux1 timeclock in

the Timers Menu. The AUX button can also be used to turn the output on and off.

Solar – the aux relay operates a solar booster pump which will turn on when the filter pump

is running and solar heat is available and the water is less than the desired temperature

setting. It is important to note that “Solar Control” must be enabled in the “Solar Config.”

menu for proper operation to occur.

Super Chlorinate – if “Chlorinator” is enabled, this option allows the user to start a Super

Chlorinate cycle when theAux button is pressed, rather than using the Settings Menu. Note

that only one button can be assigned to this function.

Aux1 Relay

This feature allows the user to select either “Standard” (default) or “Dimmer” type relay for

theAux1 output. The optionalAQL-DIMdimmerkitmustbeinstalledif“Dimmer”isdesired.

When “Dimmer” is selected, and the Aux1 output is manually turned on, the “+” and “-”

buttons adjust the level from 20% to 100% (default). The level is saved for the next time the

aux1 output is turned from off to on.

Aux1 Interlock

If “Enabled”, this feature will override the function (Manual On/Off, Countdown Timer,

Timeclock), selected above and turn the aux1 off when: filter pump is off, first 3 minutes of

filter pump operation (allows the pump to prime and get water flowing), when the pool/spa

suction return valves are in any position other than “pool only”, or for the first 3 minutes

after solar turns on (allows air in the solar panels to be purged). Interlock is not available for

solar, low speed filter pump, super chlorinate or dimmer.

Aux1 Freeze Protection

This function protects the pool, plumbing, and equipment against freeze damage. If Freeze

Protection is enabled and the AIR temperature sensor falls below the selected freeze

temperature threshold, the Pro Logic will turn on the aux relay to circulate the water.

IMPORTANT: this only enables operation of theAUX output during freeze--see the “Filter

Pump Config.” menu to enable freeze protection for the main circulation system.

Valve3

Disabled

Freeze

Toggle between Enabled and Disabled (default) Valve3 Freeze

Move to previous/next configuration menu

for all functions except super chlorinate

Valve3 Config.

+ to view/change

Valve3 Function

Solar

Push to access Valve3 options

Rotates between kTimecloc (default), Solar, In-floor Cleaner,

and Super Chlorinate

Move to previous/next configuration menu

Move to next menu item

Valve3

Disabled

Interlock

Toggle between Enabled and Disabled (default) Valve3 Interlock

Move to next menu item

for all functions except solar and super chlorinate

Valve3 Function

Timeclock (default) – the valve turns on/off at the times set for the valve3 timeclock in the

Timers Menu (see Operations Manual). The VALVE3 button can also be used to turn the

valve output on or off.

Gall

(

)

12,000 14,000 16,000

Current salt

level

(45000) (52,500) (60,000)

(

)

(

)

(

)

(

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(

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(

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(

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(

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(

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(

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(

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(

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ppm

320

(145)

373

(170)

427

(194)

(

)

(242)

587 854

(267) (388)

640 907

(291) (412)

693 960

(315) (436)

747

(339) (4

)

800

(364)

(

)

200

300

(136)

350

(159)

400

(182)

450

(205)

500

(227)

550 800

(250) (363)

600 850

(273) (385)

650 900

(295) (408)

700 9

(318) (4

)

750

(341)

(

)

400

280

(127)

327

(148)

373

(170)

420

(191)

467

(212)

513 747

(233) (339)

560 793

(255) (360)

607 840

(276) (382)

653 8

(297) (4

)

700

(318)

(

)

600

260

(118)

303

(138)

347

(158)

390

(177)

433

(197)

477 693

(217) (317)

520 737

(236) (337)

563 780

(256) (358)

607 8

(276) (3

)

650

(297)

(

)

800

240

(109)

280

(127)

320

(145)

360

(164)

400

(182)

440 640

(200) (291)

480 680

(218) (310)

520 720

(236) (328)

560 76

(255) (3

)

600

(273)

(

)

1000

220

(100)

257

(117)

293

(133)

330

(150)

367

(167)

403 587

(183) (267)

440 623

(200) (283)

477 660

(217) (300)

513 69

(233) (3

)

550

(250)

(

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1200

200

(91)

233

(106)

267

(121)

300

(136)

333

(152)

367 533

(167) (243)

400 567

(182) (258)

433 600

(197) (274)

467 63

(212) (2

)

500

(227)

(

)

1400

180

(82)

210

(95)

240

(109)

270

(123)

300

(136)

330 480

(150) (218)

360 510

(164) (232)

390 540

(177) (246)

420 57

(191) (2

)

450

(205)

(

)

1600

160

(73)

187

(85)

213

(97)

240

(109)

267

(121)

293 427

(133) (195)

320 453

(145) (207)

347 480

(158) (219)

373 50

(170) (2

)

400

(182)

(

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1800

140

(64)

163

(74)

187

(85)

210

(95)

233

(106)

257 373

(117) (169)

280 397

(127) (180)

303 420

(138) (190)

327 44

(148) (20

)

350

(159)

(

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2000

120

100

(55)

(45)

(36)

(27)

(9)

(18)

140

117

(64)

(53)

(11)

(21)

160

133

(73)

(61)

(12)

(24)

180

150

(82)

(68)

(14)

(27)

200

167

(91)

(76)

(15)

(30)

220 320

183 267

37 53

73 107

(100) (145)

(83) (121)

(17) (24)

(33) (48)

240 340

200 283

40 57

80 113

(109) (154)

(91) (129)

(18) (26)

(36) (51)

260 360

217 300

43 60

87 120

(118) (163)

(98) (137)

(20) (27)

(39) (54)

280 38

233 31

47 6

93 1

(127) (17

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(106) (1

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(21) (2

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(42) (5

)

300

250

100

(136)

(

)

(114)

(

)

(23)

(

)

(45)

(

)

(32)

(36)

(41)

100

(45)

(

)

(

)

(

)

(

)

(

)

(

)

(

)

(

)

(

)

(

)

(42)

107

(48)

120

(55)

133

(61)

(

)

(

)

(

)

(

)

(

)

(

)

(

)

(

)

(

)

(

)

2200

3000

2800

2400

3200

Ideal Ideal Ideal Ideal Ideal

2600

3400

OK OK

OK OK OK OK

(

)

3600+

Dilute Dilute Dilu

10,000

8,000 (37,500)

213

267

(97) (121)

200 250

(91) (114)

187 233

(85) (106)

173 217

(79) (98)

160 200

(73) (91)

147 183

(67) (83)

133 167

(61) (76)

120 150

(55) (68)

107 133

(48) (61)

93 117

(42) (53)

80 100

67 83

53 67

40 50

13 17

27 33

(36) (45)

(30) (38)

(24) (30)

(18) (23)

(6) (8)

(12) (15)

Ideal Ideal

Dilute Dilute

(30,000)

Super Chlorinate – if “Chlorinator” is enabled, this option allows the user to start a Super

Chlorinate cycle when the Lights button is pressed, rather than using the Settings Menu.

Note that only one button can be assigned to this function.

Lights Relay

This feature allows the user to select either “Standard” (default) or “Dimmer” type relay for

the Lights output. The optional AQL-DIM dimmer kit must be installed if “Dimmer” is

desired. When “Dimmer” is selected, and the Lights output is manually turned on, the “+”

and “-” buttons adjust the level from 20% to 100% (default). The level is saved for the next

time the lights are turned from off to on.

Lights Interlock

If enabled, this feature will override the function (Manual On/Off, Countdown Timer,

Timeclock) selected above and turn the lights relay off when: filter pump is off, first 3

minutes of filter pump operation (allows the pump to prime and get water flowing), when the

pool/spa suction return valves are in any position other than “pool only”, or for the first 3

minutes after solar turns on (allows air in the solar panels to be purged). Interlock is not

available for solar, low speed filter pump, super chlorinate or dimmer.

Lights Freeze Protection

This function helps protect equipment that is wired to the lights relay against freeze damage.

IfFreeze Protection is enabledandtheAIRtemperature sensor falls belowtheselected freeze

temperature threshold, the Pro Logic will energize the lights relay. IMPORTANT: this only

enables operation of the lights relay during freeze--see the “Filter Pump Config.” menu to

enable freeze protection for the main circulation system.

NOTE: The configuration parameters for the Aux2 output are the same as shown below for Aux1.

Aux1 Config.

+ to view/change

Aux1 Function

Manual On/Off

Aux1 Relay

Standard

Push to access Aux options

Toggle between Standard (default) and Dimmer

Move to previous/next configurationmenu

Move to next menu item or previous/next configuration menu

Aux1 Interlock

Disable

Aux1 Freeze

Disable

Toggle between Enabled and Disabled (default) Aux1 Interlock

Toggle between Enabled and DisabledAux1 Freeze(default)

Move to next menu item

Move to previous/next configuration menu

for manual on/off, countdown

timer and timeclock functions

Move to next menu item

Rotates between Manual On/Off (default), Countdown Timer,

Low Speed- Filter, Timeclock, Solar, and Super Chlorinate

for all functions except dimmer relay, solar

super chlorinate, and low speed

or all functions except dimmer relay,

WARNING: Do not use the Pro Logic to control an automatic pool cover. Swim-

mers may become entrapped underneath the cover.

Aux1 Function

Manual On/Off (default)—the aux relay will alternate between turning on and off when the

aux button is pressed. There is no automatic control logic.

Countdown Timer – the aux relay will turn on when theAUX button is pressed and then will

turn off automatically after a programmed time (see Timers Menu, Operation Manual). The

AUX button can also be used to turn the output off.

Thepool’schemistrymustbebalancedBEFOREactivatingtheProLogic’soptionalchlorinatorfunction.

NOTE: Ifthepooldoesnothavenewwater, add metal remover andnon-copperbasedalgaecidetothe

pool,permanufacturer’sinstructions. Thisensuresa quick,troublefreetransferto theProLogicsystem.

Salt (Whenusingoptionalchlorinatorfunction-requiresAQL-CLchlorinationkit)

SaltLevel

Usethechart below todeterminehowmuch saltinpoundsor(Kgs) shouldbeaddedtoreach therecom-

mendedlevels. Usetheequationsonthe following page (measurements areinfeet/gallonsandmeters/

liters)ifpoolsizeisunknown.

Theoperatingsaltlevelisbetween2700-3400PPM (parts per million) with 3200 PPM being optimal.

Beforeaddinganysalt, testthesaltlevel. Thisisespeciallyimportantforretrofitinstallationto olderpools

whereallof thechlorineadded tothepoolover timeisendingup assalt. Ifthe levelislow, determinethe

numberofgallonsinthepoolandadd salt according to the chart below. Alow salt level will reducethe

efficiencyofthesanitizationandresultinlowchlorineproduction. AhighsaltlevelcancausetheProLogic

tostopchlorinating. Thesaltinyourpool/spaisconstantlyrecycledandthelossofsaltthroughoutthe

swimmingseasonshouldbeminimal. Thislossisdueprimarilytotheadditionofwaterbecauseofsplash-

ing,backwashing,or draining (becauseofrain). Saltisnot lost duetoevaporation.

Pool Sizing Formula

TypeofSalt to Use

Itisimportant touseonlysodium chloride(NaCl)saltthat isgreaterthan99.0% pure. Thiscanbefound

atmostpoolstoresin40-80lb.bagslabeled“foruseinswimmingpools”. Alternatively,usecommonfood

qualityor watersoftenersalt thatisatleast99.0%pure. Itisalsoacceptabletouse waterconditioningsalt

pellets,however, it will takelongerforthemto dissolve. Do not userocksalt,orsalt with morethan1%

ofyellowprussiate ofsoda,salt withanti-cakingadditives,or iodizedsalt.

HowtoAdd Salt

Fornewplasterpools,wait 10-14daysbefore addingsaltto allowtheplastertocure. Turnthecirculating

pumponandaddsaltdirectlyintothepool. Brushthesaltaroundtospeedupthedissolvingprocess—do

notallowsalttopileuponthebottomofthepool. Runthefilterpumpfor24hourswiththesuctioncoming

fromthemaindrain(usepoolvacuumifthereisnomaindrain)toallowthesalttoevenlydispersethrough-

outthepool. Thesaltdisplaymaytake 24 hours to respond to thechangeinsaltconcentration.

Alwayscheckstabilizer(cyanuricacid),whencheckingsalt. Theselevelswillmostlikelydeclinetogether.

Usethechartbelowtodetermine how much stabilizer must beaddedtoraisethelevelto 80 ppm.

Gallons Liters

(pool size in feet) (pool size in meters)

Rectangular

Round

Oval

Diameter x Diameter x

Average Depth x 5.9

Length x Width x

Average Depth x 6.7

Length x Width x

Average Depth x 7.5

Diameter x Diameter x

Average Depth x 785

Length x Width x

Average Depth x 893

Length x Width x

Average Depth x 1000

POUNDS and (Kg) OF STABILIZER (CYANURIC ACID) NEEDED FOR 80 PPM

Gallons and (Liters) of Pool/Spa water

Current

Stabilizer

Level (ppm)

0 ppm

20 ppm

60 ppm

30 ppm

40 ppm

50 ppm

70 ppm

80 ppm

10 ppm

12,000

(45000)

8,000

(30000) 14,000

(52500)

10,000

(37500) 16,000

(60000) 18,000

(67500) 20,000

(75000) 22,000

(82500) 32,000

(120000)

24,000

(90000) 34,000

(127500)

26,000

(97500) 36,000

(135000)

28,000

(105000) 38,000

(142500)

30,000

(112500) 40,000

(150000)

8.0

(3.6)

5.3

(3.6)

8.0

(3.6)

8.0

(3.6)

9.4

(4.3)

6.7

(4.3)

9.4

(4.3)

10.7

(4.9)

12.0

(5.4)

12.0

(5.4)

13.4

(6.1)

14.7

(6.7)

21.3

(9.7)

16.0

(7.3)

22.7

(10.3)

18.7

(8.5)

25.3

(11.5)

20.0

(9.1)

26.7

(12.0)

7.0)

(3.2

4.7

(3.2)

8.2

(3.7)

5.8

(3.7)

10.5

(4.8)

11.7

(5.3)

12.9

(5.9)

18.7

(8.5)

14.0

(6.4)

19.8

(9.0)

15.2

(6.9)

21.0

(9.5)

16.4

(7.4)

22.2

(10.0)

17.2

(8.0)

23.3

(10.5)

6.0

(2.7)

4.0

(2.7)

6.0

(2.7)

6.0

(2.7)

8.5

(3.9)

7.0

(3.2)

9.0

(2.2)

10.0

(4.5)

10.0

(4.5)

14.2

(6.3)

11.0

(5.0)

16.0

(7.2)

13.0

(5.9)

18.0

(8.1)

14.0

(6.4)

19.0

(8.6)

15.0

(6.8)

20.0

(9.0)

5.0

(2.3)

3.3

(2.3)

5.0

(2.3)

5.9

(2.7)

4.2

(2.7)

6.7

(3.0)

8.4

(3.8)

6.7

(3.0)

7.5

(3.4)

9.2

(4.2)

13.3

(6.0)

10.8

(4.9)

15.0

(6.7)

11.7

(5.2)

15.8

(7.1)

12.5

(5.6)

16.7

(7.5)

4.0

(1.8)

2.7

(1.8)

4.0

(1.8)

4.0

(1.8)

5.7

(2.6)

4.7

(2.1)

3.3

(2.1)

5.4

(2.4)

7.4

(3.3)

10.7

(4.8)

8.7

(3.9)

12.0

(5.4)

9.3

(4.2)

12.7

(5.7)

10.0

(4.5)

13.3

(6.0)

3.0

(1.4)

2.0

(1.4)

3.0

(1.4)

3.5

(1.6)

2.5

(1.6)

4.5

(2.0)

5.5

(2.5)

8.0

(3.6)

6.5

(2.9)

9.0

(4.1)

7.0

(3.2)

9.5

(4.3)

7.5

(3.4)

10.0

(4.5)

2.0

(.91)

1.3

(.91)

2.0

(.91)

2.8

(1.3)

2.3

(1.1)

1.7

(1.1)

2.7

(1.2)

3.3

(1.5)

3.7

(1.7)

5.3

(2.4)

4.3

(2.0)

4.7

(2.1)

6.3

(2.8)

5.0

(2.3)

6.7

(3.0)

1.0

(.45)

0.7

(.45)

1.2

(.54)

0.8

(.54)

1.4

(.64)

1.5

(.68)

1.7

(.77)

1.8

(.82)

2.7

(1.2)

2.2

(1.0)

3.0

(1.3)

2.3

(1.1)

3.2

(1.4)

2.5

(1.2)

3.3

(1.5)

0.00.0 0.00.0 0.0 0.0 0.0 0.0 0.00.0 0.00.0 0.00.0 0.00.0 0.0

526

Solar Priority

If both “Solar Control” and “Heater Control” are enabled, the Solar Priority feature will keep

the conventional heater off whenever solar heat is available. This provides the most cost

effective way of heating the pool. When solar heat is not available, the conventional heater

willoperatenormally.

Allow Low Speed

Thismenu only appears if the poolfilterisconfiguredfor 2-speed or variable speedoperation.

During default operation, high speed mode is used whenever the solar heater is on. IfAllow

LowSpeed is enabled, lowspeedpump operation will beallowedduring solar heating except

for the first 3 minutes after solar heat turns on.

Lights Config.

+ to view/change

Lights Function

Manual On/Off

Lights Relay

Standard

Push to access Lights options

Rotates between Manual On/Off (default), Countdown Timer,

Low Speed- Filter, Timeclock, Solar, and Super Chlorinate

Toggle between Standard (default) and Dimmer

Move to previous/next configuration menu

Move to next menu item

Move to next menu item or previous/next configuration menu

Lights Interlock

Disable

Lights Freeze

Disable

Toggle between Enabled and Disabled (default) Lights Interlock

Toggle between Enabled and Disabled (default) Lights Freeze

Move to next menu item

Move to previous/next configuration menu

super chlorinate, and low speed

for all functions except dimmer relay, solar

super chlorinate, and low speed

or all functions except dimmer relay,

for manual on/off, countdown

timer and timeclock functions

LightsFunction

Although designated as the “Lights” output, the function of the lights relay is similar to the

aux1and aux2 relays. If poollightsarewired to the lightsrelay, some optionsincludingSolar

function,Low Speed of a2-SpeedFilter Pump, Lights InterlockandLights Freeze Protection

will not be necessary and should be disabled. If no pool lights are used, the lights relay can

be used to control other pool devices that may require these options. The function of each

option is shown below.

Manual On/Off (default)—the lights relay will alternate between turning on and off when

the LIGHTS button is pressed. There is no automatic control logic.

Countdown Timer—the lights relay will turn on when the LIGHTS button is pressed. The

lightsrelaywillturnoffautomaticallyafteraprogrammedtime(seeTimersMenu in Operation

Manual). The LIGHTS button can also be used to turn the output off.

Low Speed of a 2-speed Filter Pump – the Pro Logic will turn on the lights relay whenever

the low speed operation of the filter pump is required. It is very important that the “2-speed”

filter pump option be selected under the “Filter Config.” Menu for proper operation.

Timeclock – the lights relay will turn-on and turn-off at the times set for the lights timeclock

in the Timers Menu (see Timers Menu in Operation Manual). The LIGHTS button can also

be used to turn the output on and off.

Solar – the lights relay can operate a solar booster pump which will turn on when the filter

pump is running and solar heat is available and the water is less than the desired temperature

setting. It is important to note that “Solar Control” must be enabled in the “Solar Config.”

menu for proper operation to occur.

2. Mounting the Equipment

Pro Logic Control Center

TheProLogiciscontainedinaraintightenclosurethatissuitablefor outdoormounting. Thecontrolmust

bemountedaminimumof 5 ft. (2meters)horizontaldistancefromthepool/spa (or more, iflocalcodes

require).TheControlCenterisdesigned to mount vertically on aflatsurfacewiththeknockoutsfacing

downward. Because the enclosure also acts as a heat sink (disperses heat from inside the box), it is

importantnottoblock the foursidesofthecontrol. Do notmounttheProLogic inside a panelortightly

enclosedarea.

Whenselectingalocation, note that the standardcablessuppliedwiththeTurbo Cell, flow switch, tem-

peraturesensors,andvalve actuators (if applicable)areall15ft.(5m) long.

Temperature Sensors

ThreesensorsareincludedwiththeProLogic. Awater sensor and an air sensor must be installed at all

timesforproperoperation. Asolar sensor isrequiredifthesolar function isenabled.

Water Sensor

Thissensor isusedtomeasurethepool/spatemperatureand isinstalledinthefiltrationplumbingafterthe

filterbutbeforeeitherthesolarorconventionallyfueledheaters—refertotheplumbingoverviewdiagram.

1. Drill a3/8”(10mm)diameter holeinthePVC pipingandremoveall chipsandburrs.

2. InsertsensoruntilO-ringcollarsitsflush onthehole.

3. Positionhoseclampover the sensorandgentlytighten until O-ringmakesanadequateseal. Do not

overtighten.

4. For maximum temperatureaccuracy,coverthesensorand 3” (6cm)ofpipeoneither side with

insulationandwhitepaint.

AirSensor

Mount the air sensor outdoors.

IMPORTANT: Mount theairsensoroutofdirectsunlight.

SolarSensor

For solar applications, mount the sensor near the solar collector array so that it is exposed to the same

sunlightasthe collectors. Use additionalcable(20AWG)ifnecessary.

OptionalAQL-CL Chlorination Kit

TheAQL-P4requirestheuseof theAQL-CLorAQL-CL-25FTchlorinationkit whenusingthechlorina-

tor function. This kit contains a Turbo Cell, cell unions and flow switch. Refer to pages 9 and 18 for

plumbingandwiringinstructions.

Optional AQL-CHEM ORP and pH Sensing Kit

TheAQL-CHEMis an ORPand pHsensingkitforthe ProLogic.Whenusedwith theAQL-CL, thePro

Logicsenses thepool'sORPandpH levelsandgeneratesthecorrectamountofchlorinetokeepyourpool

properlysanitized.Wiringandplumbing requirementsfortheAQL-CHEMshould beconsideredbefore

installingtheProLogic.RefertotheAQL-CHEMmanualforspecificinstallationinformation.

OptionalAQL-CHEM2 CO2Dispensing Kit

TheAQL-CHEM2isaCO2dispensing device that connectsdirectlytotheProLogic. When used with

anAQL_CHEM, the Pro Logic will sense the pool’s pH level and automatically dispense the correct

amountofCO2tocontrolthepool’spHtothedesiredlevel.Wiring and plumbing requirements for the

AQL-CHEM2shouldbe considered beforeinstallingthePro Logic. RefertotheAQL-CHEM2manual

forspecificinstallationinformation.

When the filter pump is running and the heater is on: Pressing the “Filter” button once will

cause the heater to turn off, but the filter pump will continue to run for heater cooldown (filter

LED flashing and message on display). Pushing the filter button a second time will override

the heater cooldown operation and turn the filter pump off.

Heater Extend

If “Enabled”, the filter extend logic keeps the filter pump running beyond the normal turn-off

time until the pool (or spa) is heated up to the desired temperature setting (see Settings

Menu). Heater extend will NOT cause the filter pump to turn on, it will only delay the turn

off time when the heater is operating.

Allow Low Speed

This menu only appears if the filter is configured for 2-speed or variable speed operation.

During default operation, high speed mode is used whenever the heater is on. IfAllow Low

Speed is enabled, low speed will be allowed even if the heater is on.

Solar Config.

+ to view/change

Solar

Disabled

Solar-Extend

Disabled

Solar Priority

Disabled

Push to access solar options

Toggle between Enabled and Disabled (default) Solar

Toggle between Enabled and Disabled (default) Solar Extend

Toggle between Enabled and Disabled (default) Solar Priority

Move to previous/next configuration menu

Move to next menu item or previous/next configuration menu

Move to next menu item

if “Solar” is enabled

Allow Low Speed

Disabled

Toggle between Enabled and Disabled (default)

Move to next menu item or previous/next configuration menu

if “Solar” is enabled and

“1-speed Filter” is not selected

Solar

If the solar control logic is “Enabled”, several additional steps must be taken to ensure

proper operation of the solar system. If the solar is operated by a valve, then the Valve3

output must be setup for solar logic (page 28). If the solar is operated by a pump, then one

of the AUX relays must be set up for solar logic (page 27). Also, the “solar” temperature

sensor must be installed. This sensor is typically mounted near the collector array and is

used to sense whether sufficient solar heat is available.

Ifsolar is “Enabled”, thevalveor solar pump relaywillturn on when thewatertemperature is

less than the desired temperature settingAND the solar sensor is hotter than the water. The

desiredtemperatureis in the “Settings Menu”. If applicable, the homeownerwillbeprompted

to enter separate pool and spa desired temperature settings. Depending on the position of

the pool/spa suction valve, the proper temperature setting will be used.

Solar Extend

If “Enabled”, the filter extend logic keeps the filter pump running beyond the normal turn-off

time if solar heat is still available. When solar heat is no longer available, both the solar

valve/pump and filter pump will turn off simultaneously. Solar extend will NOT cause the

filter pump to turn on, it will only delay the turn off time when solar is operating.

Optional Remote Controls

GoldlineoffersavarietyofwiredandwirelessremotecontroloptionsfortheProLogic. Eachmodelgives

youtheability tocontrolyourpool’sfunctionsfroma remotelocation,awayfrom theControlCenter.

WiredRemote Controls

Upto3wired remote controls canbeinstalled. Seepage19 for wiring information.

AQL-WW-P-4

TheAQL-WW-P-4display/keypadmustbemounted indoorsorina weatherprotectedarea(rain should

nevertouchtheunit). Thedisplay/keypadis designedtomountontoastandardelectricalutilitybox(same

boxasasinglelightswitch, idealfornew construction)orcanbemounteddirectlyontoanywallsurface.

Whenselecting alocation,note thatthewiretotheProLogicmainunitmustbe lessthan500’long.Refer

totheremote’sinstallationinstructions aswellas thestepsbelow:

1. Remove display/keypadbaseplatefromthecover by liftinguponthecover at thelowerendofthe

keypad.Seediagrambelow.

2. Screw thebaseplateinthedesired position(screwssuppliedby installer).

3. See“ElectricalWiring” (page 19)forinstructionsonrunningthecablefrom theProLogicmainunit

totheremote display/keypad.

AQL-SS-6B-x (x=W, GorB forWhite,Gray or Black)

TheAQL-SS-6Bisa doubleinsulated,waterproofdevice whichisintendedfor installationatthe water's

edge. Theremote controlcomeswithanattached 150’cableandistypicallyinstalledatthetile-lineofthe

spawall,orin thedeck,withinarm'sreach of apool/spaoccupant. RefertotheAQL-SS-6B installation

manualforspecificmountingandwiringinformation.

WirelessRemote Controls

Notethatthe ProLogiciscompatible withAQL2 wirelessremotecontrolsonly. AsingleAQL2-BASE-

RFBaseStation must be installed on the Pro Logic in order to useanyoftheGoldlinewireless remote

controls. WiththeBaseStationinstalled,thereisnolimitonthenumberofwirelessremotesthatcanused.

Themaximumdistance betweenthewirelessremotes andthebasestation ontheProLogic maincontrol

unitis400feet(120m)lineofsightor200feet(60m)throughwalls,etc. Ifindoubtaboutthedistance,test

operationbeforeinstallingtheremote.Allwirelessmodelsrequiretheusertorun the “TeachWireless”

routineinthe Settings Menu. Thisinformationcanbefound intheProLogicOperation Manual andthe

owner’smanualof eachremote.

AQL2-Tx-RF-P-4

TheAQL2-Tx-RF-P-4 is a portable battery operated remote control designed to be used in a weather

protectedarea(rain should neverhittheunit). This remotecomeswitha wall mountedpowersupplyfor

rechargingthebuilt-inbatteries.

724

Lowest Speed

This is the lowest speed that the variable speed pump is allowed to run at. It is used as the

lower limit in the Low Speed Settings Menu. Set lowest speed from 10% (default) to 50%.

Highest Speed

This is the highest speed that the variable speed pump is allowed to run at. It is used as the

upper limit in the High Speed Settings Menu. Also, this is the speed that the pump will run

at during the first 3 minutes of operation anytime the pump has been off for more than 30

seconds. Set highest speed from 20% to 100% (default).

Freeze Protection

Freeze protection is used to protect the pool and plumbed equipment against freeze damage.

Iffreeze protection is enabled and theAIR temperature sensorfallsbelowthe freeze threshold

(seebelow), the Pro Logic willturnonthe filter pump to circulatethewater. If“PoolandSpa”

is selected in the Pool/Spa sub-menu (see page 22), the valves will also alternate between the

pool and spa every 30 minutes and the filter pump will turn off while the valves are turning.

The chlorinator will not operate if freeze protection is the only reason the pump is running.

Freeze Protection Speed

This menu only appears if freeze protection is enabled and the pump is configured for 2-

speed or variable speed pump operation. This is the speed that the pump will run at during

freeze protection operation. Select high (default) or low speed operation.

Freeze Protection Temperature

Select the temperature to be used for freeze protection. Temperature is adjustable from 33ºF

- 42ºF (1ºC - 6ºC). 38ºF (3ºC) is default. This threshold will be used for all outputs that have

freeze protection enabled.

Heater1 Config.

+ to view/change

Heater1

Disable

Heater1 Cooldown

Disabled

Heater1 Extend

Disabled

Push to access heater options

Toggle between Enabled and Disabled (default) Heater 1

Toggle between Enabled and Disabled (default) Heater 1 Cooldown

Toggle between Enabled and Disabled (default) Heater 1 Extend

Move to previous/next configuration menu

Move to next menu item or previous/next configuration menu

Move to next menu item

Move to previous/next configuration menu

if “Heater1” is enabled

Allow Low Speed

Disabled

Toggle between Enabled and Disabled (default)

Move to next menu item or previous/next configuration menu

if “Heater1” is enabled and

1-speed filter pump is not selected

Heater1

If the heater is “Enabled”, the heater relay will turn on when the water temperature is less

than the desired temperature setting and the filter pump is running. The desired temperature

is in the “Settings Menu”. If applicable, the homeowner will be prompted to enter separate

“pool” and “spa” settings. Depending on the position of the pool/spa suction valve, the

proper temperature setting will be used.

Heater Cooldown

This feature ensures that the heater cools down before water circulation is stopped. When

enabled, the Pro Logic will continue to run the filter pump for 5 minutes after the heater turns

off. During this period the filter pump LED will flash and also a “Heater Cooldown, X:XX

remaining” message will scroll on the display.

Remote Keypad

to remove cover

push up here

AQL2-SS-RF, AQL2-POD

TheAQL2-SS-RF andAQL2-POD are waterproof portable remote controls that are designed to be

usedinandaroundthepool/spaarea. Theseunitsfloatandcanbeleftinthewaterforeasyaccess.

Optional Base Station

TheAQL2-BASE-RFoptionalbasestationmustbeinstalledifanywirelessremotecontrolisused.To

installthebasestation,removetheknockoutontheupperleftsideoftheProLogicmaincontrolunit,insert

thebasestation,andthentightenthenutfromtheinside. AlsorefertotheBaseStationmanual and the

diagramonpage19.

Optional ValveActuators

Foroptionalactuatorsusedwiththe ProLogic—notethat theinternalcamsintheactuatormay alsohave

tobeadjusteddependingon the way the actuatorismountedonthevalveand the desired valveaction.

Filter Operation

If “Spa Spillover” is selected, the Pro Logic will automatically switch the pool/spa suction

and return valves to “spillover” at the start of the programmed pool filtering time period or

when the super-chlorinate function is turned on. The valves will remain in this position for

the remainder of the super-chlorinate period. This option is usually preferable because both

the pool and spa water will be filtered and sanitized.

If “Pool Only” is selected, then the Pro Logic will switch the pool/spa valves to the “pool

only” position at the start of the programmed pool filtering time period or when the super-

chlorinate function is turned on. This may be desirable on some systems with in-floor

cleaners because it allows the cleaner to operate all the time the pool is being filtered and/or

the super chlorinate is running.

V1=Aux1, V2=Aux2

This menu appears only if the Pool/Spa Setup is “Pool Only” or “Spa Only”. When enabled,

Valve1(return) will follow theAux1outputandValve 2 (suction) will follow theAux2 output.

When disabled (default), the return and suction pool/spa valves function normally.

Filter Off Valve Change

This menu appears only if Pool/Spa setup is set to “Pool and Spa - Std”. When enabled

(default), the filter pump will shut off for 35 seconds whenever the Pool/Spa valves are

turning. The pump will NOT shut off when a heater is in Heater Cooldown mode.

Filter Config.

+ to view/change

Filter Pump

1 Speed

Freeze Protect

Enabled

Lowest Speed

10%

Highest Speed

100%

Push to access pump options

Rotates between 1-speed (default), 2-speed and variable speed options

Toggle between Enabled (default) and Disabled Freeze Protection

Adjust the lowest speed desired for variable speed operation

Adjust the highest speed desired for variable speed operation

Move to next menu item

Move to previous/next configuration menu

Move to next menu item or previous/next configuration menu

Move to next menu item

if “Variable Speed” is selected

Freeze Temp

38ºF

Freeze Protect

High Speed

Adjust the desired freeze protection temperature (33ºF - 42ºF)

Toggle between high speed (default) and low speed

Move to previous/next configuration menu

Move to next menu item

if “Freeze Protect” is enabled

and “1-speed Filter” is not selected

Filter Pump

For 2-speed pumps: When a 2-speed pump is configured, one of theAUX relays must also

be configured to control the low speed motor winding on the pump. Refer to the appropriate

sections in the Installation manual for specific information regarding the control logic for 2-

speed and variable speed pump operation.

For the Hayward Tristar variable speed pump: The Filter relay is used to supply input power

to the VSC pump control. The relay will be on when the filter pump output is on. When the

filter pump output is off, the relay will be off. On , off and speed is controlled by commands

sent to the pump.

RETURN SUCTION

OUT

(Common)

OUT IN

3. Plumbing

Pool/Spa system configuration

Thesesystemsuseasinglefilterpumpandfilter. Poolorspaoperationiscontrolledbytwo3-wayvalves

(suctionandreturn). Referto thediagrambelow.

Someimportantnotes regarding theProLogiccontrol of StandardPool/Spasystems:

In Pool/Spa Config., select:

Pool/Spa Setup

Pool and Spa

1. The Pro Logiccanbeprogrammedto accommodate spa spillover, if desired.

2. A conventionalheater(gasor heatpump)andsolar can beusedtoheat boththepooland thespa.

3. If thechlorinatorcellis plumbedpriorto thepool/spareturnvalve, thenboththepoolandthespa

canbechlorinated

4. Thewatersensorshouldbeinstalledpriortoanyheaterorsolarand willdisplayeither thepoolor

thespa temperature,dependingonthecurrentoperationofthepool. Thetemperaturewillonly be

displayedwhenthefilterpumpisrunning.

5. Ifanywaterfeatureorpressuresidecleanerboostpumpsareused,besuretoenablethe“interlock”

feature(see“ConfigurationMenu”fordetails)to ensure that the pumps operate only when the

filterpumpisonandthesystemisin the“poolonly” operatingmode.

6. The plumbing diagramaboveisintendedto be used asageneralguidelineand is not acomplete

plumbingschematicforthepool.

922

Chemistry Config.

Wizard + to enter

Press to access Chemistry Config. Wizard

Move to previous/next menu item

Chemistry Configuration Wizard

Requires use of the optional AQL-CHEM Sensing Kit. Following the steps of the Chemistry

Config. Wizard will set up theAQL-CHEM to sense ORPand pH levels and, if theAQL-CL

chlorination kit is used, can configure the Pro Logic to generate the correct amount of

chlorine to properly sanitize the pool. Refer to the AQL-CHEM manual for more detailed

information.

Pool/Spa Config.

+ to view/change

Pool/Spa Setup

Pool and Spa

Spa Spillover

Enabled

Filter Operation

Spa Spillover

Push to access Pool/Spa options

Rotates between Pool Only (default), Spa Only and

Pool and Spa

Toggle between Enabled and Disabled Spa Spillover(default)

Toggle between Pool Only and Spa Spillover options(default)

Move to previous/next configuration menu

Move to next menu item

Move to next menu item or previous/next configuration menu

Move to previous/next configuration menu

if “Pool and Spa” is

selected and

if “Spa Spillover” is enabled

Spa - CountDn

00:30

Adjust time setting (Manual On/Off, 0:05, 0:10, 0:15..., (default is 4:00))

Move to next menu item

if “Pool and Spa” is selected

V1=Aux1, V2=Aux2

Disabled

Toggle between Enabled and Disabled (default)

if “Pool Only” or “Spa Only” is selected

Move to previous/next configuration menu

Filter Off Valve

Change: Enabled

Toggle between Enabled and Disabled(default)

if “Pool and Spa” is selected

Move to previous/next configuration menu

Pool/Spa Setup

If “Pool Only” or “Spa Only” are selected, then the pool/spa valves are not needed and

pushing the POOL/SPAbutton on the display/keypad will have no effect. If “Pool and Spa”

is selected, then the pool/spa suction and return valve actuators should be connected to the

Pro Logic. Pressing the POOL/SPAbutton on the display/keypad will allow the homeowner

to alternate between pool and spa operation. For more information on “Pool and Spa”, refer

to the Plumbing section on pages 8.

Spa CountDn

This menu will appear only if Pool/Spa Setup is set to “Pool and Spa”. This setting is the

time, after you manually switch the Pool/Spa valves to “Spa Only”, until the Pro Logic

automatically returns the valves to their previous positions. It is programmed in increments

of5 minutes, from “Manual On/Off” (0minutes)to“21:00”(21 hours). The filter is forced on

during this time period.

Spa Spillover

When spa spillover is “Enabled” and “Pool and Spa”, the homeowner will be able to rotate

through “Pool Only” (both suction and return valves switched to pool), “Spa Only” (both

suction and return valves switched to spa) and “Spillover” (suction valve switched to pool

and return valve switched to spa) by successive presses of the “Pool/Spa button.

FILTER

SOLAR BOOST

PUMP

SOLAR

VALVE

HEATER

BYPASS

VALVE

(manual)

CELL FLOW

SWITCH

CHECK

VALVE

POOL SWEEP

BOOST PUMP

WATER

FEATURE

PUMP

POOL/SPA

RETURN

VALVE

WATER

FEATURE

VALVE

SPA

SPA JET

PUMP

SPA

BLOWER

POOL/SPA SUCTION

VALVE

CHECK VALVE

POOL VACUUM

VALVE

MANUAL

VALVE

MANUAL

VALVE

MANUAL

VALVE

ENERGY

FILTER

TWO-WAY

VALVE

SKIM

POP-UP

SPILLOVER

POP-UP

OVERFLOW

POP-UP

RETURN

JET

IN-FLOOR

CLEANER

VALVE

WATER

FEATURE

PUMP

WATER

FEATURE

POP-UP

MAIN

DRAIN ENERGY

SAVER

PRESSURE

CLEANER

NON-BOOST

PRESSURE

CLEANER PRESSURE

CLEANER

SUCTION

CLEANER

SOLAR

TEMPERATURE

SENSOR

POOL

FILTER

PUMP

High Voltage Relays Valve Outputs

Filter Pump

Lights

Aux 1

Aux 2

Pool/Spa Suction

Pool/Spa Return

Valve 3

TRANSFORMER

HIGH VOLTAGE

LIGHTS

LOW VOLTAGE

LIGHTS

FIBER OPTIC

LIGHT SOURCE COLOR WHEEL

ISOLATED

WATER

FEATURE

PUMP

POOL/SPA

TEMPERATURE

SENSOR

CHECK

VALVE

(prevents draining

of raised spas)

CHECK

ALVE

(prevents draining

of raised spas)

7. Theairsensormustbeinstalledifthefreezeprotectionfeatureisenabledforthefilter,valvesoraux

outputsorifthechlorinatoris enabled.

Turbo Cell (suppliedwithAQL-CLchlorinationkit)

TheTurboCell(usedforchlorinegeneration)shouldbeplumbedAFTERthefilterandheater. Ifinstalled

onapool/spacombination system,thecellshouldbeplumbedBEFOREthepool/spareturnvalveinorder

toallowproper chlorination ofboththepool andthespa. Refertoplumbing diagrambelow:

Thecellmaybemountedverticallyorhorizontally,andwatercanmoveineitherdirectionthroughthecell.

Installusingthe2" unions provided. Tighten unions BYHANDfor awatertightseal. Forsystemswith

1½“plumbinguseadaptors(providedbyinstaller).

Flow Switch (suppliedwithAQL-CLchlorinationkit)

Theflowswitchmustbe plumbedinthe samesectionof plumbingastheTurboCell.Theflowswitchisa

safetydevice that ensures that water is flowing throughthecell before the Pro Logic starts to generate

chlorine. Failureto properlyinstallthe flowswitchcanresultinexplosivegasesaccumulating inthepool

plumbingsystem.

IMPORTANT: There must be at least a 12" (30cm) straight pipe run before (upstream)

theflowswitch. Iftheswitch is plumbed afterthecell,thecell can by countedasthe12"(30cm)

ofstraightpipe.

IMPORTANT: To ensureproperoperation,verifythatthearrowontheflow switch points

inthedirectionofwaterflow.

1021

5. Configuration Setup

Afterplumbingandwiringarecomplete, theProLogic MUSTBECONFIGUREDbeforeattemptingto

operate. Configurationinformationis enteredatthekeypadand “tells”theProLogic what equipmentis

connectedandhoweach should be controlled.

Accessing the Configuration Menus

ConfiguringthePro Logicrequiresthatyou navigatethroughtheConfiguration Menuandinputvarious

information. FormoredetailedinformationaboutusingtheProLogicmenusystem,refertotheOperation

Manual.

ToaccesstheConfigurationMenu

Configuration

Menu-Unlocked

Configuration

Menu-Locked

Press repeatedly until “Configuration Menu” is displayed

Move to configuration menu items

Press BOTH buttons SIMULTANEOUSLY for 5 seconds to unlock

NOTE: The configuration menu automatically “locks” after 2 minutes of no buttons being

pressed to prevent unauthorized people from changing the control logic inadvertently and

possibly damaging the pool equipment or causing a “call back” to fix the configuration.

Configuration Menu Items

Eachitemneedsto be programmedandmaycontainadditional sub-menu items. Refertothefollowing

pagesforinformationonprogramming.

Cell Type

T- CEL L- 1 5

Toggle between T-CELL-5 and T-CELL-15

Move to next menu item

Chlorinator

Enabled

Display

Salt

Chlor. Config.

+ to view/change

Toggle between Display Salt (default) and Minerals

Toggle between Chlorinator Enabled (default) and Disabled

Move to previous/next configuration menu

Move to next configuration menu

Push to access Chlorinator option

Chlorinator

If the chlorinator is enabled (requires the use of theAQL-CLchlorination kit), then the cell

and flow switch must also be installed and the Pro Logic will automatically chlorinate both

the pool and spa according to the desired output setting (see Settings Menu in the Operation

manual). If disabled (default), then neither the cell nor flow switch need to be installed and

all displays relating to the chlorinator will be suppressed.

When the chlorinator is enabled, the Pro Logic will automatically detect and control any

Aqua Rite(s) that is installed in the system (see page 20).

Display

Allows for the display of salt (default) or mineral values.

Cell Type Selection

The Cell Type Menu appears after “Display Salt/Minerals” in the Chlorinator Configuration

Menu. The options are T-CELL-5 or T-CELL-15 (default). Make the proper selection based

on the electrolytic cell that is used in your system. For pools up to 20,000 gallons, the T-

CELL-5 is typically used. TheT-CELL-15 is for pools up to 40,000 gallons.

12”

min

Flow switch before cell Flow switch after cell

4. Electrical Wiring

TheProLogicControlCenterrequiresbothhighandlowvoltageconnections. Lowvoltageconnections

willbemadetoactuators,sensors,remotekeypad,etc. Highvoltageconnectionswillbemadeto pumps,

lights,etc.,as well asprovidingdirectinput power totheControlCenter. Always:

-EnsurethatPower isdisconnectedpriorto doinganywiring

-FollowalllocalandNEC (CEC if applicable) codes

-Usecopperconductorsonly

Main Service (Power to the Circuit Breaker Subpanel)

TheProLogiccircuitbreaker subpanelisrated for100Aservice. Run properlyratedconductors(L1,L2,

N,andground)from the primaryhouseelectricalpanelto the main powerconnectionsonthePro Logic

circuitbreakerbase. Theconnectionat themainhouse panelshouldbe toa240VACcircuitbreakerrated

at100Amaximum.

Grounding and Bonding

ConnectagroundwirefromtheprimaryelectricalpaneltotheProLogicgroundbusbar. Also ground

eachpieceofhigh voltage (120or240VAC)equipmentthat is connectedtotheProLogic control relays

or circuit breakers. The Pro Logic should also be connected to the pool bonding system by an 8AWG

(6AWG forCanada)wire. Alugfor bonding(2forCanada) isprovidedonthe outside/bottomofthePro

Logicenclosure.

Circuit Breaker Installation and Wiring

Circuitbreakers aretobesuppliedbytheinstaller. Refertothe circuitbreakerchartonthe followingpage

foralistofsuitablecircuitbreakersthatcanbeused. Followthecodeandthecircuitbreakermanufacturer’s

ratingrequirementsregardingthesizeandtemperatureratingforwiring. Notethatsomepoolequipment

mayberequiredtobeconnectedtogroundfaultcircuitbreakers—checklocalandNEC(CEC)codes.

AQL-CHEMORPandpHSensingKit

Plugintheconnectorfrom theAQL-CHEMintothe“AQL-CHEM”connector on the main PCB inthe

ProLogic controlunit.

FlowSwitch

Onlyapplicableif the chlorinator function is enabled. The flow switch cable plugs intotheProLogic

ControlCenterat thepositionshowninthediagramon page11. Ensure thattheconnectorcatch “snaps”

inorderto provide areliableconnection.

TurboCell

Only applicable if the chlorinator function is enabled. The Turbo Cell should be plugged in after the

ProLogiccoverpanelisputbackinplace. Refertopage11 for the location of the connector.

GoldlineAquaRiteChlorinator

TheProLogiccancontroloneormoreGoldlineAquaRitechlorinatorswhenadditionalsanitizingcapacity

is required. A4 wire connection is used to communicate to theAqua Rite and can be wired up to 500'

apart. Anyoutdoorrated4conductor cable can be used. Refer to the wiring diagramsbelowforproper

wiringconnectiontotheAquaRite.NOTE:Theremustbeonly1"primary"unit. AllotherAquaRiteunits

mustbe configuredas"secondary".

Pro Logic Aqua Rite

(Primary) Aqua Rite

(Secondary)

Additional

qua Rite(s)

(if required)

Jumper Removed

For Secondary(s)

Jumper Installed

For Primary

(Factory Default)

GREEN

YELLOW

BLACK

RED

NOTE: Primary/Secondary jumper is located underneath small circuit board.

High Voltage

Relays

“Local” Display

Control Power

Input

Subpanel

Valve Connectors

Heater Output

Temp Sensor Inputs

Remote Keypad

Flow Switch

Cell Connector

Wireless Base

Receiver Connector AQL-CHEM Connector

Ground Bus Bar

Bonding Lug(s)

GRN GRN

BLK BLK

YEL YEL

RED RED

Pro Logic Aqua Rite

green

yellow

black

red

Connector for

AQL-CHEM

General Purpose Outlet

If desired, a duplex receptacle with weatherproof cover (supplied by installer) may be installed in the

knockoutsonthelower rightsideofthePro Logic enclosure. Percode,thereceptacleshould be aGFCI

type. Alternatively,connectastandardreceptacletoaGFCB.

Pro Logic Control Power

TheProLogicrequires120VAC,2A powerto operatethecontrol logiccircuitsandthechlorinator. This

powershouldbeconnectedtooneofthecircuitbreakers.

WARNING: 120VAConly(permanentdamageif connected to240V)

RemoteDisplay/Keypad

TheProLogicmainunitcanconnecttoamaximumof3remotewireddisplay/keypads(orderedsepa-

rately).

Usefourconductorcable(typicallyphonecable)toconnectthewiredremotedisplay/keypadwiththePro

LogicControl Center as shown below. Themaximumwiring distance is 500ft. (160m). Note that the

terminalson boththeProLogicmain unitandthewiredremotedisplay/keypadarenumbered: Connect1

to 1, 2 to 2, etc. Refer to diagram below.

If multiple remote display/keypads are installed: Never connect more than 2 wires to any terminal

block. Two remotes can be wired back to the Pro Logic main unit or the second display/keypad (and

third,ifapplicable)canbe“daisychained”withonedisplay/keypadwiredtothenext. Themaximumwire

runfromthe ProLogicmainunit to thefurthestremotedisplay/keypad is500ft(160m).

BaseStation

Plugin thepigtailconnectorfromthe wirelessbasestationintothe “wireless”connectoronthemain PCB

intheProLogiccontrol unit.

Cutler-Hammer

Murray

Siemens

Square D

Thomas & Betts

Manufacturer Single Double Quad

Twin GFCB Filler Plates

MP-T

HOM

MP-T

HOM

BRD

MH-T

HOMT

TBBD

BRD

MH-T

HOMT

TBBQ

GFCB

MP-GT

QPF

HOM

GFB

BRFP

LX100FP

QF3

HOMFP

FP-1C-TB

SUITABLE LISTED BREAKERS

Factory

Prewired

Field

Wired

120, 2VA

Base Station

(AQL2-BASE-RF)

Tighten nut

Pro Logic

Main PCB

Connector for

Base Station

Remote Display unit

Alternative

Concealed Wiring

500 ft max

3.75

”

4.50

”

High Voltage (120/240V) Pool Equipment

AllProLogicrelaysare doublepole(they make/breakboth“legs” of240Vcircuits)andareratedat3HP/

30Aat240V (1½HP/30Aat120V). Referto the diagram below for typicalrelaywiring.

WARNING: Do not use the Pro Logic to control an automatic pool cover. Swim-

mers may become entrapped underneath the cover.

Twospeedfilterpump: Requires2relays(FILTERplusoneoftheAUXrelays)for properoperationof

both speeds.

IMPORTANT: Be suretofollowthe wiring diagrambelowAND toconfigure

thecontrollogic according totheinstructionson page 23.

Lights: Agroundfaultcircuitbreakermust be used to supplypowerforhighvoltagepool/spa lighting.

Lowvoltage lightswillrequire anexternaltransformer. Forlightingsystems thathaveboth alightsource

andcolorwheel, connectthelightsource tothe“Lights”relay andthenconnect thecolorwheelto oneof

theAUX outputs.

HaywardVariableSpeedFilterPump: Proper installation of the Hayward Tristar Variable Speed

Control(VSC)includeshighvoltageinputwiring,communicationwiring,andmenuconfiguration/settings.

Refertothefollowingdiagram for proper input wiring totheVSC.Wiring fromthe220Vbreakermust

connectthroughthePro Logic’sFilterrelay. The Filter relay is used to supply input powertotheVSC

pumpcontrol. Therelaywillbeon whenthefilter pumpoutputison. Whenthefilterpumpoutputisoff,

HaywardVariableSpeedFilterPump:Refertothediagrambelowforproper lowvoltagecommunica-

tionwiringbetweenthe Pro Logic andtheHaywardTristarVariableSpeed Control (VSC).

Usefourconductor cable (typicallyphonecable)for communications connectionbetweentheVSC and

thePro Logic.Themaximumwiringdistance is500feet(160meters). Note thattheterminalsonboth the

VSCinterfaceboardandtheProLogicmain board are numbered. The terminal connections should be

matchedbetweenbothterminalblocks (connect1to 1,2to2,etc.). Thecommunicationscableshouldbe

routedthroughthe knockoutholeontheleftsideof theVSCenclosure,and awatertightfittingshouldbe

usedtokeepwateranddebris outoftheopening. Thecommunicationscableshould alsoberouted away

fromtheProLogic and VSCpowerconnectionsifpossible.

VSCPumpAddressSetting

Forproper communications, a pump addressmust be set for each VSCused in the system. For single

pumpsystems,theVSCaddress shouldbeset to001. WhenusingDualEquipment,thePoolFilterpump

should be set to 001 and the Spa Filter pump should be set to 002. Refer to the TriStar Pump Owner’s

Manual(IS3220VSC) andHaywarddocument IS3220VSCAQLLforspecificinstructionsonsettingthe

pumpaddress.

TemperatureSensors

TheProLogicutilizes10Kohm thermistortypesensors. Threesensors(watertemperature,air tempera-

tureandsolar temperature)areincluded. Ifthe Pro Logicisbeingused tocontrolasolar heatingsystem,

the solar sensor is required. The sensors are provided with a 15 ft. cable. See page 6 and the diagram

belowforinstallationinformation.

240 VAC

Load 120 VAC

Load

Wiring relays for 240 VAC

Pool Equipment Wiring relays for 120 VAC

Pool Equipment

120 VAC

Load

Wiring GFCB for 120 VAC

Pool Equipment

2-Speed

Filter

Pump

Lo Speed

Hi Speed

Common

Ground

Solar

Pool/Spa

AIR

SENSOR

SOLAR/SPA

SENSOR

POOL/SPA

SENSOR

GRN

YEL

BLK

RED

GRN

YEL

BLK

RED

VSC

Connect screw terminals

“1” to “1”, “2” to “2”, etc.

therelay willbeoff. Note thatwhenthefilterpumprelayisoff(poweroffto theVSC),theProLogicwill

notdisplayerrors ordiagnosticsforthepump. Thefilterpump relaymustbeon fordiagnosticfunction.

220 VAC input

power to VSC

GoldlinepHDispensePigtail: TheGoldlinepHDispensePigtailisincluded withtheAQL-CHEMand

isusedtoprovideaplug-inreceptaclefortheAQL-CHEM2solenoidvalve'slinecordorotherlinevoltage

pHrelateddispensingdevice(peristalticpumps,solenoidvalves,etc.)that use a typical 110VACmale

plug. ThePigtailwiresdirectly tooneoftheProLogicrelays. Theparticularrelayusedfor thePigtailwill

dependonthePro Logic model andtheauxiliaryoutputsthat are already beingused.ForPS-8or PS-16

models,use anyavailableAux orLightsrelay. For PS-4orP-4models,anadditionalrelay(included with

theAQL-CHEM)mustbeinstalled forpHcontrol.Referto theAQL-CHEM manualforinstructionson

howtoinstall the additionalrelay.Afterdeterminingwhichrelayto use,wirethePigtail according tothe

diagrambelow.NotethatthePigtailmustbepoweredbyaGFCB.

Low Voltage Wiring

ValveActuators

TheProLogiccan control uptothreeautomaticvalve actuators. Twoofthevalveoutputs are dedicated

to the pool/spa suction (Valve2) and return (Valve1) valves. Valve3 is for general purpose use (solar,

waterfeature,in-floor cleaner, etc.).

Forinstallationswithsolarheating, Goldline offerstheAQ-SOL-KIT-xxsolarkitthatcontainsavalve,

actuator,andextratemperature sensor.The“xx” indicates thevalvetypefrom the 3choicesbelow:

-1P 1.5”PositiveSeal

-2P 2”PositiveSeal

TheProLogiciscompatible withstandardvalve actuatorsmanufacturedby Hayward,Pentair/Compool,

andJandy. Seediagramonpage11forthelocationofvalveconnectors.

HeaterControl

TheProLogicprovidesasetoflow voltagedrycontacts thatcanbe connectedtomost gasheatersor heat

pumps with 24V control circuits. Refer to the diagram below for a generic connection. The manuals

suppliedwithmostheatersalsoincludespecificwiringinstructionsforconnectingtheheatertoanexternal

control(usually identifiedas“2-wire”remotecontrol). Formillivoltorlinevoltageheaters,contactGold-

lineTechsupport,908-355-7995. Refertothediagrams and the informationonthefollowingpagesfor

moredetailson the connectiontoseveralpopularheaters.

RaypakRP2100Pool/SpaHeater

1. Turnpower offtoheater.

2. Pushthemode button to “spa” mode.

3. Setthetemperatureto the maximum.

4. Pushthe mode button to “OFF”.

5. Lastly,plugtheprewired connector in the P7position on theboard.

IMPORTANT: The heaterwilldisplay “OFF” when itisbeingremotelycontrolledbythe

ProLogic. Somehomeownersseethe“OFF”display and, thinking this isamistake,changethe

modeto“POOL”or“SPA”whichthendisablestheremotecontrolbytheProLogic. Toprevent

this: Removetheheatertouchpad connector (P5) whichwilldisablethetouchpad.

STA-RITEHeater

1. Turnpower offtoheater.

2. Removeupper jacket and open the control box.

3. Removethejumperforthe“fireman’sswitch.

4. WiretotheProLogic using wireratedfor105°Cminimum.

Heater

STA-RITE

Terminal

Board

Operating

‘Control

Fireman’s

Switch

Heater

Light Blue

Black

Orange Stripe

Orange

StripeBlack

RAYPAK RP2100

Drawing is for digital

heater. If heater is a

millivolt (analog),

run red wires from

Fireman’s Switch

to heater relay.

GenericHeaters

1. Wireheaterto120/240Vpowersourceper theinstructionsinthe heater manual. TheProLogicdoes

NOTcontrolthepower going to the heater.

2. Wire theProLogic drycontactheater outputperthediagrambelow. Manyinternalpartsoftheheater

canget veryhot--seetheheatermanufacturer’srecommendations ontheminimumtemperaturerating

forwires. Ifnoguidanceis given, use 105°C rated wire.

3. Set any ON/OFF switch on the heater to ON.

4. Set thethermostat(s)onthe heatertothemaximum (hottest)setting.

LaarsHeaters

1. Turn power off to heater.

2. Removefactoryjumperfromterminalblock.

3. Wire Pro Logic to theheater as shown.

4. Ensuretoggleswitchis intheONposition.

5. Setheaterthermostats tomaximumposition.

HaywardHeaters

Refertothe instructionsintheheater manualfor“2-wireRemoteThermostat”operationunder “Remote

ControlConnections” andthediagram below:

1. Turnoffpowertoheater.

2. WirePro Logic toterminals1&2(seediagram).

3. Leave jumper attachedtoterminals4&5.

4. Move “BYPASS” dipswitch on heatercircuitboardto“ON” position (up).

5. Turnheaterpowerbackon.

6. Switch heater to either “Pool” or “Spa” (it doesn’t make any difference which is selected, the Pro

Logicwilltakecontrol).

7. Heater display shouldbe“bO”(for“bypassOn).

8. HeaterwillfirewheneverProLogicrequests (whenProLogic“Heater”LEDisilluminated).

Pentair/Purex/MiniMax

1. Turn power off to heater.

2. Removefactoryinstalledjumperfromthe“ExtSwitch”connector.

3. Wire the Pro Logic to the“ExtSwitch”connectorasshownbelow.

4. ThewirestothePro Logic must beseparatedfromanylinevoltage wires. Failure to followthese

instructionsmaycause erraticoperationoftheheater.

5. SetthePower(ThermostatSelect)switchtoeither“Pool”or“Spa”.

6. Setthe“Pool” and“Spa”thermostatsto theirmaximumsettings.

Heater

MINIMAX

Ext.

Switch

Remove

Factory Jumper

Heater

to limit switches

remove jumper

Fusible Link

white

Ignition/Valve

Heater

Kill Switch Thermostat

Heater

Do not remove jumper

Terminal block located at

electrical junction box

Dipswitch located on heater

circuit board

ONºC

OFF

ºF

GenericHeaters

1. Wireheaterto120/240Vpowersourceper theinstructionsinthe heater manual. TheProLogicdoes

NOTcontrolthepower going to the heater.

2. Wire theProLogic drycontactheater outputperthediagrambelow. Manyinternalpartsoftheheater

canget veryhot--seetheheatermanufacturer’srecommendations ontheminimumtemperaturerating

forwires. Ifnoguidanceis given, use 105°C rated wire.

3. Set any ON/OFF switch on the heater to ON.

4. Set thethermostat(s)onthe heatertothemaximum (hottest)setting.

LaarsHeaters

1. Turn power off to heater.

2. Removefactoryjumperfromterminalblock.

3. Wire Pro Logic to theheater as shown.

4. Ensuretoggleswitchis intheONposition.

5. Setheaterthermostats tomaximumposition.

HaywardHeaters

Refertothe instructionsintheheater manualfor“2-wireRemoteThermostat”operationunder “Remote

ControlConnections” andthediagram below:

1. Turnoffpowertoheater.

2. WirePro Logic toterminals1&2(seediagram).

3. Leave jumper attachedtoterminals4&5.

4. Move “BYPASS” dipswitch on heatercircuitboardto“ON” position (up).

5. Turnheaterpowerbackon.

6. Switch heater to either “Pool” or “Spa” (it doesn’t make any difference which is selected, the Pro

Logicwilltakecontrol).

7. Heater display shouldbe“bO”(for“bypassOn).

8. HeaterwillfirewheneverProLogicrequests (whenProLogic“Heater”LEDisilluminated).

Pentair/Purex/MiniMax

1. Turn power off to heater.

2. Removefactoryinstalledjumperfromthe“ExtSwitch”connector.

3. Wire the Pro Logic to the“ExtSwitch”connectorasshownbelow.

4. ThewirestothePro Logic must beseparatedfromanylinevoltage wires. Failure to followthese

instructionsmaycause erraticoperationoftheheater.

5. SetthePower(ThermostatSelect)switchtoeither“Pool”or“Spa”.

6. Setthe“Pool” and“Spa”thermostatsto theirmaximumsettings.

Heater

MINIMAX

Ext.

Switch

Remove

Factory Jumper

Heater

to limit switches

remove jumper

Fusible Link

white

Ignition/Valve

Heater

Kill Switch Thermostat

Heater

Do not remove jumper

Terminal block located at

electrical junction box

Dipswitch located on heater

circuit board

ONºC

OFF

ºF