Goudsmit S TK Series Installation instructions

Assembly instructions and user manual
DRUM MAGNET IN HOUSING,
Series SxTK… / RDxx …
Fe separator with permanent magnet
Suited for separation of ferromagnetic (Fe) parts out of granulates and powders
The descriptions and pictures in this manual, used for explanation, may differ from your machine.
We have enclosed the as-built drawing of the delivered machine.
GOUDSMIT Magnetic Systems B.V.
P.O. Box 18 5580 AA Waalre
Petunialaan 19 5582 HA Waalre
The Netherlands
Tel. (+31) (0)40 221.32.83
Internet www.goudsmitmagnets.com
E-mail [e-mail]

Disclaimer
Assembly instructions and user manual drum magnet SxTK magnetic Fe separator 2
Disclaimer
© Copyright 2019 Goudsmit Magnetics Group B.V.
All rights reserved.
This manual is protected by copyright.
It is prohibited to copy any content, images or other components it contains.
This manual may not be duplicated in any manner, except with the prior written permission of Goudsmit
Magnetics Group B.V.
Revision history
Version
Date
Description
1.2
05-2000
First version of the English version of the user manual.
2.0
01-2004
Complete renewed version of the manual.
2.1
12-2006
Revisions page added.
Atex remarks added.
2.2
10-2009
Specification sheet and declaration by the manufacturer separated from manual
2.3
03-2010
Food grade Neoflux® drum magnet type added.
2.4
01-2012
Revision of manual.
3
12-2018
Update manual, processed revisions native English (SB).

Introduction
Assembly instructions and user manual drum magnet SxTK magnetic Fe separator 3
Introduction
Read this manual and make sure that you fully
understand its contents before commissioning and
operating the machine.
If you have any queries or require further explanation
regarding any subject related to the machine, please
do not hesitate to contact GOUDSMIT Magnetic
Systems B.V.
([phone]).
All technical information contained in this manual,
together with any relevant drawings and technical
descriptions we supply, remain our property. It may
not be duplicated or disclosed without our prior written
permission.
•This manual and the declaration by the manufacturer are part of the machine.
•They must remain with the machine, even if it is sold.
•The manual must be made available to all operators, service technicians, and
others who work with the machine throughout its life cycle.

Table of contents
Assembly instructions and user manual drum magnet SxTK magnetic Fe separator 4
Table of contents
Disclaimer .................................................................................................................................................................................2
Revision history........................................................................................................................................................................2
Introduction...............................................................................................................................................................................3
Table of contents ......................................................................................................................................................................4
General ......................................................................................................................................................................................5
This manual..........................................................................................................................................................................5
Ferromagnetism ...................................................................................................................................................................5
Terms and conditions of sale and warranty...........................................................................................................................6
Delivery ................................................................................................................................................................................7
General ..........................................................................................................................................................................7
Identification plate ..........................................................................................................................................................7
ATEX Markings (if applicable) ........................................................................................................................................8
ATEX explosive zone measures.....................................................................................................................................9
Safety.......................................................................................................................................................................................10
General ..............................................................................................................................................................................10
Danger of dust explosion ....................................................................................................................................................10
Danger of magnetic field.....................................................................................................................................................11
Danger of being caught by moving parts ............................................................................................................................12
Danger of high voltage........................................................................................................................................................12
Device description..................................................................................................................................................................13
Intended use / user indications ...........................................................................................................................................13
Deliverable specials............................................................................................................................................................14
Principle of operation ..........................................................................................................................................................15
Construction drum magnet .................................................................................................................................................16
Standard drum magnet .................................................................................................................................................16
Neoflux® food grade drum magnet...............................................................................................................................17
Magnet construction ...........................................................................................................................................................17
Installation...............................................................................................................................................................................18
Placing, transporting or moving the magnet........................................................................................................................18
Drum (dis-)assembling .......................................................................................................................................................19
(Re-)Adjusting the magnet segment ...................................................................................................................................20
(Re-)Adjusting the magnet spacing.....................................................................................................................................21
Electrical connections general ............................................................................................................................................22
Electrical motor installation (only if applicable) .............................................................................................................22
Electrical connections & EX .........................................................................................................................................22
Gasket material / grounding................................................................................................................................................22
Start-up....................................................................................................................................................................................23
Checks before and during start-up......................................................................................................................................23
Maintenance............................................................................................................................................................................23
Cleaning & ATEX................................................................................................................................................................23
Bearing systems with open, greased bearings....................................................................................................................24
Greasing (relubrication) ................................................................................................................................................24
Motor reductor ....................................................................................................................................................................25
Malfunctions/Service..............................................................................................................................................................26
Spare parts..............................................................................................................................................................................27
Storage and Dismantling........................................................................................................................................................27

General
Assembly instructions and user manual drum magnet SxTK magnetic Fe separator 5
General
This manual
This manual contains information for the correct operation and maintenance of your machine. It also
contains instructions to prevent possible injury and serious damage and it ensures the safest and most
trouble-free operation of the machine.
Read this manual thoroughly before putting the machine into operation, familiarize yourself with the
operation and control of the device and follow all instructions precisely.
•The data published in this instruction manual is based on the information available at the time of
delivery.
•We retain the right to amend or modify the construction and/or model of our products at any time
whatsoever without any obligation to modify any previously supplied products accordingly.
Ferromagnetism
The working principle of the device is based on ferromagnetism.
Ferromagnetism is the property that certain materials possess, such as iron cobalt and nickel. Those
materials can become magnetized when exposed to an externally applied magnetic field. Materials that
remain magnetized after the external magnetic field is removed are called permanent magnets. Those
materials are called ‘hard magnetic’.
However, most magnetic materials lose their magnetism after the external magnetic field is removed.
Those materials are called ‘soft magnetic’.
Most alloys of iron, cobalt and nickel are magnetic.
However, some stainless steel alloys like AISI304 or AISI316 are only slightly magnetic.
Because in most cases it will be Fe parts that will be ferromagnetically influenced, we will use the term
‘Fe’ in this user manual when we mean ferromagnetic material.

General
Assembly instructions and user manual drum magnet SxTK magnetic Fe separator 6
Terms and conditions of sale and warranty
The terms and conditions of sale are the ‘General conditions for the supply and erection of
mechanical, electrical and electronic products’(SE01), published by Orgalime in Brussels.
You can request a copy of these terms and conditions by writing to Goudsmit Magnetic Systems B.V., as
mentioned in our written quotation.
The aforementioned document also contains the warranty terms and conditions.
The warranty on your equipment will be void if:
•Service and maintenance are not performed in accordance with the instruction manual or are
performed by personnel who are not specially trained to do so.
Goudsmit Magnetic Systems B.V. recommends that service and maintenance be performed by
Goudsmit service technicians.
•Modifications are made to the equipment without our prior written permission.
•Parts are replaced with non-OEM or non-identical replacement parts.
•Lubrication products other than those prescribed are used.
•The equipment is used injudiciously, incorrectly, negligently or not in accordance with its intent and/or
purpose (see section ‘Intended use / user instructions’).
All parts that are subject to wear are excluded from warranty!
Remaining remarks / warnings:
•Use the device only for the application for which it has been designed (see section “Intended use /
user instructions”).
•Use the device only when it is in technically perfect condition, and make sure that all protective
hoods or inspection covers (including all safety circuits) have been fitted and installed in the correct
manner.
•Ensure that device maintenance is appropriate and in accordance with the instructions provided in
this user manual.
•Any eventual faults, in particular those that may influence safety, should be attended to immediately
and remedied before renewed operation. Should you, after estimating the risks of an unsolved fault,
still think it is safe to keep the device into operation, then warn the operators and maintenance staff
of these faults and the danger(s) caused by these faults.

General
Assembly instructions and user manual drum magnet SxTK magnetic Fe separator 7
Delivery
General
Check the shipment immediately on delivery for:
•Possible damage and/or shortcomings as a result of transport.
If damaged, ask the carrier to provide a transport damage report.
•Completeness of the delivery. Make sure nothing is missing, particularly anything extra you may
have ordered.
Always immediately contact GOUDSMIT Magnetic Systems B.V. in the event of any damage or
mistaken delivery.
Identification plate
On the device you will find an identification plate as pictured below.
Information on this plate is of great importance when service is required.
We therefore recommend that this plate never will be removed.
Keep it clean and legible!
Don’t forget to make note of both the Serial Number and the Item number in case of
breakdowns or delivery of spare parts.
If your identification plate is damaged, contact us and we will send you a replacement
EX Marking (when
ordered)
ATEX certificate
number

General
Assembly instructions and user manual drum magnet SxTK magnetic Fe separator 8
ATEX Markings (if applicable)
When the equipment is suitable for use in potentially explosive atmospheres (ATEX) the type plate will
feature an Ex Marking specifying the specific device category and other criteria that the equipment
satisfies.
•Code example: II 1/2D c T120°C Da/Db
•Explanation:
II explosion group (I is underground mining, II is other)
1/2D Equipment Category (Ignition protection level: 1 = very high, 2 = high, 3 = normal)
1D inside device / 2D outside device
c Type of Ex protection
c = constructional safety
t = protection by enclosure
h = non-electrical equipment (protection method not specified further)
T120°C Maximum surface temperature
Da/Db Equipment Protection Level (EPL).
EPL
Da
Db
Dc
Suited for ATEX zone(s)
20 (21, & 22)
21 (22)
22
Da inside device / Db outside device
Ta Ambient temperature range; only displayed when the range deviates from the standard
temperature range for ATEX of -20 … +40°C
If the device is externally certified, then the ATEX certificate number is added to the type plate. Next to
the CE mark the identification number of the Notified Body that certified our ATEX quality assurance
system is displayed.
In case the equipment contains no ‘own ignition sources’ and therefore is not under scope of the ATEX
Directive, then the equipment will not get an EX marking and wil be supplied with a Statement of
Exclusion, in which this is stated and also the EX zones are listed in which it can be safely used.
Equipment category
1D
2D
3D
Suited for ATEX zone(s)
20 (21, & 22)
21 (22)
22

General
Assembly instructions and user manual drum magnet SxTK magnetic Fe separator 9
ATEX explosive zone measures
•If the device has been ordered for use in a potentially explosive area, make sure that no higher
surface temperature arises then permitted by ATEX.
The ATEX marking on the Goudsmit identification plate only applies to the product produced by
Goudsmit Magnetic Systems B.V.
•The ATEX certified magnetic device requires additional purchase parts to be certified to the ATEX
Directive. This includes control units, connection box(es), switch(es), sensor(s) and pneumatic
parts, etc. Make sure that these are fitted by qualified personnel!
•If the device is placed in storage or has a longer standstill, make sure the device is emptied and
cleaned.
•The device must be grounded, if a gasket is used between the device and the larger installation.
Attach a metal strip between the housing of the device and the installation, to make sure the device
is grounded.
•All screw connections inside the device must be secured against loosening.
The ATEX purchase parts are provided with their own ATEX markings.
Make sure no particles > 10 mm are present in the product flow.
These can damage the magnet or extractor bars or cause impact sparks.
If necessary install a mechanical filter (sieve) before the separating equipment!

Safety
Assembly instructions and user manual drum magnet SxTK magnetic Fe separator 10
Safety
Regularly check that all warning pictograms are still present and legible, and clean if necessary.
Make sure that new pictograms are applied at their correct locations if they have been lost or
damaged.
General
The device is provided with safeguards where necessary. Make sure every person who comes in contact
with the device, wears adequate personal protection (overalls, safety glasses, hearing protectors, helmet,
steel-toed safety shoes etc.).
Areas of the device considered dangerous are marked with warning pictograms.
If the device remains easily accessible to persons, then extra safety precautions (e.g. fencing) must be
installed. When safeguards are not possible, make sure clear instructions are given to people using the
device.
Danger of dust explosion
If this device is made according to an EX dust category (1D/2D/3D, acc. to ATEX equipment directive
2014/34/EU) it can accordingly be used in a dust zone (20/21/22, acc. to ATEX workplace Directive
99/92/EC). The Ex category is then described on the identification plate.
Make sure that the device complies to the correct explosion category.
Danger – dust explosion!
(no sticker on device)
Also check if the identification plates of mounted parts show the correct Ex-category for the Ex
zone in which the device will be used.
!