Graco Series B User manual

Graco Inc. P.O. Box 1441 Minneapolis, MN 55440-1441
Copyright 2003, Graco Inc. is registered to I.S. EN ISO 9001
Part No. 117427, Single Bay Charger, Series B, North America (N.A.)
Part No. 120110, Single Bay Charger, Series B, Australia
Part No. 117429, Four Bay Charger, Series B, N.A.
Part No. 120107, Four Bay Charger, Series B, Australia
Important Safety Instructions
Read all warnings and instructions in this manual.
Save these instructions.
CAUTION
The Graco Matrix Battery Charger must only be used
with the Matrix Fluid Management System. The Graco
warranty is void if the battery charger or batteries are
used with a non-Graco product.
Part No. 117429, N.A.
(120107, Australia)
Four Bay Charger
309502 rev.F
Instruction Manual
Battery Charger

Manual Conventions
2309502F
Contents
Manual Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Wall Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Charging Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Recharging “In-Use” Batteries . . . . . . . . . . . . . . . 4
Recharging a “Dead” Battery . . . . . . . . . . . . . . . . 4
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . . . 10
Graco Phone Numbers . . . . . . . . . . . . . . . . . . . . . . . 10
Manual Conventions
Warning Caution
Note
WARNING
WARNING indicates a potentially hazardous situation
which, if not avoided, could result in death or serious
injury.
CAUTION
CAUTION indicates a potentially hazardous situation
which, if not avoided, may result in property damage or
destruction of equipment.
A note indicates additional helpful information.

Warnings
309502F 3
Warnings
The following warnings include general safety information for this equipment and its application. More specific warn-
ings are included in the text where appropriate.
WARNING
FIRE AND EXPLOSION HAZARD
When flammable fluids are present in the work area, such as gasoline and windshield wiper fluid, be
aware that flammable fumes can ignite or explode. To help prevent fire and explosion:
• Use equipment only in well ventilated area.
• Eliminate all ignition sources, such as cigarettes and portable electric lamps.
• Keep work area free of debris, including rags and spilled or open containers of solvent and gasoline.
• Do not plug or unplug power cords or turn lights on or off when flammable fumes are present.
• Ground equipment.
• Use only grounded hoses.
• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment
until you identify and correct the problem.
BATTERY SAFETY
The battery may leak, explode, cause burns, or cause an explosion if mishandled:
• You must use the battery type specified for use with the equipment.
• Sparking can occur when changing batteries. Only replace the battery in a non-hazardous location,
away from flammable fluids or fumes.
• Handle and dispose of battery properly - do not short circuit, charge, force over discharge, disas-
semble, crush, penetrate, incinerate, or heat the battery to a temperature exceeding 185° F (85° C).
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings.
• Check equipment daily. Repair or replace worn or damaged parts immediately.
• Do not alter or modify equipment.
• Use equipment only for its intended purpose. Call your Graco distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not use hoses to pull equipment.
• For professional use only.
• Comply with all applicable safety regulations.
ELECTRIC SHOCK HAZARD
Improper grounding, setup, or usage of the system can cause electric shock.
• Turn off and disconnect power cord before servicing equipment.
• Use only grounded electrical outlets.
• Use only 3-wire extension cords.
• Ensure ground prongs are intact on sprayer and extension cords.

Installation
4309502F
Installation
Descriptions
•Part No. 117427 N.A.,
120110 Australia - is free
standing and can be placed
on most horizontal flat sur-
faces or wall mounted.
•Part No. 117429 N.A.
120107 Australia - is
designed to be wall
mounted, but it can also be
free standing and placed on
most horizontal flat surfaces.
This model is expandable to
a five or six bay charger by
ordering extender(s), part
no. 117435. Part No.117435
- is an extender for a four bay Battery Charger
117429 ONLY. Adding one or a maximum of two
extenders can expand Part No. 117429 from a four
bay charger into a five or six bay unit. See Battery
Charger Extender Instruction Manual (309499).
Wall Mounting
The chargers can be wall mounted using wall anchors
(not supplied). See Dimensions, page 8.
Charging Batteries
Recharging “In-Use” Batteries
1. Insert discharged batteries into the charger adapter
cups. Each of the four indicator lights flash. The yel-
low “Charge” indicator light stays on to indicate the
batteries are charging.
2. The charger eventually enters a balancing mode
where the yellow “Charge” light changes from solid
on to flashing. This generally occurs in about two
hours when recharging a completely discharged
battery.
3. The green “Ready” light comes on when recharging
is complete indicating a fully charged battery.
4. Batteries can be removed for use or they can
remain in the charger, which automatically switches
to the maintenance mode. The maintenance mode
keeps the batteries at full charge without damaging
the battery or charger.
Recharging a “Dead” Battery
A completely discharged battery has no voltage across
the contacts and acts like an open circuit preventing the
charger from operating. If you insert the battery into the
adapter cup and NO lights appear, the battery might be
completely “dead” but still rechargeable.
1. Insert the battery into the charger.
2. Press and hold the black “Start” button for 5 sec-
onds until the green “Ready” light comes on and the
yellow “Charge” light begins to flash. This is a trickle
charge (24 hours).
WARNING
Batteries may leak, explode, cause burns or cause an
explosion if mishandled. Read BATTERY SAFETY,
page 3.
The charger indicator lights will signal the condition
of the battery. See Diagnostics on page 5 for a
description of the lights.
Batteries can be left on the charger indefinitely
without damage to the battery.
WARNING
To reduce the risk of electric shock, only use Graco
batteries with the Graco charger. Do not insert a for-
eign object into the adapter cup.

Diagnostics
309502F 5
Diagnostics
Appearance Description
No lights Check the battery charger fuse.
Verify that the battery and charger contacts are clean and in good shape.
Attempt the Recharging a “Dead” Battery on page 4. If after 4 - 5 attempts this
process does not work, the battery is spent and cannot be recharged. Remove the
battery and dispose of it properly.
Green “Ready” light blinks Charger ready to accept battery for charging.
Yellow “Charge” light blinking Normal charging process (balancing mode).
Yellow “Charge” light stays on Normal charge mode.
Yellow “Charge” light blinks
with green “Ready” light on
Normal “Trickle Charge” mode (24 hour charge).
Green “Ready” stays on Indicates a full charge. Use the battery or leave it in the charger. The automatic
“Maintenance Mode” holds the batteries at full charge.
Orange “Temp” light comes on No action required. Indicates that the charger has automatically shut down
because of battery temperature. When battery cools, normal charging resumes.
Orange “Temp” light flashing No action required. Charger has entered a reduced charge mode.
Red “Defective” light stays on Press “Start” button to attempt to revive battery using the 24 hour “Trickle Charge”
process. If “Defective” light stays on properly dispose of faulty battery.
Significantly reduced battery
life between charges
Battery may be developing a memory effect. Pressing the “Start” button starts a
trickle charge process which might improve battery life.
Yellow “Charge” and orange
“Temp” lights fast flash
Defective wall outlet. Consult an electrician.

Parts
6309502F
Parts
Part No. 117427 Single Charger
Includes:
Part No. 117427 N.A, 120110 Australia
101
Part No. 117310 Battery
(sold separately)
Part No. 117429 N.A., 120107 Australia
Single Charger
Multiple Charger
CAUTION
Do not use transformer 117430 N.A., 120107 Austra-
lia (for the single-adapter cup charger) to power trans-
ceiver. This will damage the device’s board and
require you to replace the device.
Ref.
No. Part No. Description Qty.
101 117430 Transformer, power supply
(N.A.)
1
120106 Transformer, power supply
(Australia)
1

Technical Data
309502F 7
Technical Data
Weights
Single Bay Charger 2.12 lbs (0.96 kg)
Four Bay Charger 6.63 lbs (4.38 kg)
Battery 0.64 lbs (0.29 kg)
Battery
Voltage 9.6 VDC, NiMH only
Charge Type fast charge with pulse conditioning
Charging Time 1- 2 hours based on battery state of charge
Power Source (four-bay charger) 120 VAC (N.A.), 240 VAC (Australia)
Power Source (single-bay charger) 120 VAC to 24 VDC plug in transformer (N.A.), 240 VAC to 24 VDC plug
in transformer (Australia)
Operating Temperature Range 32°F to 122°F (0° to 50°C)
Storage Humidity Range 0% - 95% relative humidity, non-condensing
Storage Temperature Range -40°F to 185°F (-40° to 85°C)
Conformity (EMC for 120110, 120107) ACMA (Australia)

Dimensions
8309502F
Dimensions
Mounting Hole Dimensions
4.56 in.
3.0 in.
7.0 in.
Part No. 117427 N.A., 120110 Australia
7.62 cm
11.58 cm
17.78 cm
Single Charger
4.56 in.
Part No. 117429 N.A., 120107 Australia
21.56 in.
7.0 in.
54.76 cm
17.78 cm
11.58 cm
7.14 cm
2-13/16 in.
Multiple Charger
2-13/16 in.
Single Charger Multiple Charger
TI3776
Both the single-bay charger and multiple-bay
charger can be wall mounted using screws
and wall anchors.
Both chargers also have rubber feet for hori-
zontal surface mounting.
7.14 cm

Dimensions
309502F 9

All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
MM 309502
Corporate Headquarters: Minneapolis
International Offices: Belgium, Korea, China, Japan
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440-1441
www.graco.com
309502F Rev. 6/2006
Graco Standard Warranty
Graco warrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship
on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by
Graco, Graco will, for a period of twenty-four months from the date of sale, repair or replace any part of the equipment determined
by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with
Graco's written recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused
by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering,
or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the
incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper
design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by
Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for
verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts.
The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose
any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts,
labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT
NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco's sole obligation and buyer's sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no
other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or
property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within
two (2) years of the date of sale.
Graco makes no warranty, and disclaims all implied warranties of merchantability and fitness for a particular purpose in connection
with accessories, equipment, materials or components sold but not manufactured by Graco. These items sold, but not
manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer.
Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment
hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract,
breach of warranty, the negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The parties acknowledge that they have required that the present document, as well as all documents, notices and legal
proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les
parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et
procédures judiciaires exécutés, donnés ou intentés à la suite de ou en rapport, directement ou indirectement, avec les
procedures concernées.
Graco Phone Numbers
TO PLACE AN ORDER, contact your Graco distributor, or call this number to identify the distributor closest to you:
Phone: 612-623-6928 or Toll Free: 1-800-533-9655, Fax: 612-378-3590
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