Graco Probell 24z221 Parts list manual

InstructionsandParts

ProBell® ProBell®

ProBell®Air Air

AirControllers Controllers

Controllers3A3954D

For For

Formanual manual

manualor or

orelectronic electronic

electronicair air

aircontrol control

controlof of

ofa a

aProBell ProBell

ProBellrotary rotary

rotaryapplicator applicator

applicatoras as

aspart part

partof of

ofa a

apaint paint

paintcoating coating

coatingsystem. system.

system.For For

For

professional professional

professionaluse use

useonly. only.

only.Not Not

Notapproved approved

approvedfor for

foruse use

usein in

inexplosive explosive

explosiveatmospheres atmospheres

atmospheresor or

orhazardous hazardous

hazardouslocations. locations.

locations.

Important Important

ImportantSafety Safety

SafetyInstructions Instructions

Instructions

Readallwarningsandinstructionsinthismanualandinyour

ProBell®RotaryApplicatormanual.Save Save

Savethese these

theseinstructions. instructions.

instructions.

100psi(0.7MPa,7.0bar)MaximumAir

InletPressure

PROVENQUALITY.LEADINGTECHNOLOGY.

Contents Contents

Contents

Models...............................................................2

RelatedManuals................................................2

Warnings...........................................................3

ProBellSystemInformation.................................5

SystemConnectionsandFeatures......................6

ComponentIdenti󰘰cation.....................................7

Installation..........................................................9

MounttheController.....................................9

GroundtheController...................................11

ControllerConnections........................................12

ConnectAirLines.........................................14

ConnectCommunicationCables...................14

ConnectPower............................................16

SetAirControlIdentity.................................16

WiringthePaintTriggerInput.......................16

WiringtheOptionalInterlockInput.................17

Troubleshooting..................................................18

Repair................................................................22

PrepareforService......................................24

ReplacetheControlModule..........................24

ReplacetheTriggerorAuxiliarySolenoid

Valve.............................................27

ReplacetheVoltagetoPressure(V2P)

Regulator.......................................28

ReplaceaShapingAirSolenoidValve...........29

ReplacethePressureSwitch........................30

ReplaceaPressureGauge...........................30

ReplaceaPressureRegulator......................31

ReplacetheBearingAirFilter.......................31

Parts..................................................................32

ElectronicAirController(Model

24Z222).........................................32

ManualAirController(Model24Z221)...........35

KitsandAccessories...........................................39

TechnicalSpeci󰘰cations......................................41

CaliforniaProposition65.....................................41

Models Models

Models

Model Model

ModelDescription Description

DescriptionCerti󰘰cation Certi󰘰cation

Certi󰘰cation

24Z221ManualAirController

24Z222ElectronicAirController

Related Related

RelatedManuals Manuals

Manuals

Manual Manual

Manualin in

English English

English

Description Description

Description

334452ProBell®RotaryApplicator,Instructions/Parts

334626ProBell®RotaryApplicator,HollowWrist,Instructions/Parts

3A3657ProBell®ElectrostaticController

3A3953ProBell®SpeedController

3A3955ProBell®SystemLogicController

3A4384ProBell®SystemCGMInstallationKit

3A4232ProBell®CartSystems

3A4346ProBell®HoseBundle

3A4738ProBell®RelectiveSpeedDetectionKit

3A4799AProBell®AirFiltersKit

23A3954D

Warnings

Warnings Warnings

Warnings

Thefollowingwarningsareforthesetup,use,grounding,maintenance,andrepairofthisequipment.The

exclamationpointsymbolalertsyoutoageneralwarningandthehazardsymbolsrefertoprocedure-speci󰘰c

risks.Whenthesesymbolsappearinthebodyofthismanual,referbacktotheseWarnings.Product-speci󰘰c

hazardsymbolsandwarningsnotcoveredinthissectionmayappearthroughoutthebodyofthismanual

whereapplicable.

WARNING WARNING

WARNINGFIRE FIRE

FIREAND AND

ANDEXPLOSION EXPLOSION

EXPLOSIONHAZARD HAZARD

HAZARD

Flammablefumes,suchassolventandpaintfumes,intheworkareacanigniteorexplode.

Paintorsolvent󰘱owingthroughthesystemcancausestaticsparking.Tohelpprevent󰘰reor

explosion:

•Electrostaticequipmentmustbeusedonlybytrained,quali󰘰edpersonnelwhounderstand

therequirementsofthismanual.

•Groundallequipment,personnel,objectbeingsprayed,andconductiveobjectsinorcloseto

thespraylocation.Resistancemustnotexceed1megohm.SeeGrounding Grounding

Groundinginstructions.

•Donotusepaillinersunlesstheyareconductiveandgrounded.

•Alwaysusetherequiredarcdetectionsettingsandmaintainasafedistanceofatleast6

inches(152mm)betweentheapplicatorandtheworkpiece.

•Stop Stop

Stopoperation operation

operationimmediately immediately

immediatelyifstaticsparkingorrepeatedarcdetectionerrorsoccur.Donot

useequipmentuntilyouidentifyandcorrecttheproblem.

•Checkapplicatorresistanceandelectricalgroundingdaily.

•Useandcleanequipmentonlyinawellventilatedlocation.

•Alwaysturnoffanddischargetheelectrostaticswhen󰘱ushing,cleaningorservicing

equipment.

•Eliminateallignitionsources;suchaspilotlights,cigarettes,portableelectriclamps,and

plasticdropcloths(potentialstaticarc).

•Donotplugorunplugpowercordsorturnlightsonoroffwhen󰘱ammablefumesarepresent.

•Keepthesprayareacleanatalltimes.Usenon-sparkingtoolstocleanresiduefromthe

boothandhangers.

•Keepaworking󰘰reextinguisherintheworklocation.

•Interlockthegunairand󰘱uidsupplytopreventoperationunlessventilationair󰘱owisabove

theminimumrequiredvalue.

•InterlocktheElectrostaticControllerand󰘱uidsupplywiththeboothventilationsystemto

disableoperationiftheair󰘱owfallsbelowminimumvalues.Followyourlocalcodes.

ELECTRIC ELECTRIC

ELECTRICSHOCK SHOCK

SHOCKHAZARD HAZARD

HAZARD

Thisequipmentmustbegrounded.Impropergrounding,setup,orusageofthesystemcan

causeelectricshock.

•Turnoffanddisconnectpoweratmainswitchbeforedisconnectinganycablesandbefore

servicingorinstallingequipment.

•Connectonlytogroundedpowersource.

•Allelectricalwiringmustbedonebyaquali󰘰edelectricianandcomplywithalllocalcodes

andregulations.

3A3954D3

Warnings

WARNING WARNING

WARNINGEQUIPMENT EQUIPMENT

EQUIPMENTMISUSE MISUSE

MISUSEHAZARD HAZARD

HAZARD

Misusecancausedeathorseriousinjury.

•Donotoperatetheunitwhenfatiguedorunderthein󰘱uenceofdrugsoralcohol.

•Donotexceedthemaximumworkingpressureortemperatureratingofthelowestrated

systemcomponent.SeeTechnical Technical

TechnicalSpeci󰘰cations Speci󰘰cations

Speci󰘰cationsinallequipmentmanuals.

•Use󰘱uidsandsolventsthatarecompatiblewithequipmentwettedparts.SeeTechnical Technical

Technical

Speci󰘰cations Speci󰘰cations

Speci󰘰cationsinallequipmentmanuals.Read󰘱uidandsolventmanufacturer’swarnings.

Forcompleteinformationaboutyourmaterial,requesttheSafetyDataSheet(SDS)from

distributororretailer.

•TurnoffallequipmentandfollowthePressure Pressure

PressureRelief Relief

ReliefProcedure Procedure

Procedurewhenequipmentisnotinuse.

•Checkequipmentdaily.Repairorreplacewornordamagedpartsimmediatelywithgenuine

manufacturer’sreplacementpartsonly.

•Donotalterormodifyequipment.Alterationsormodi󰘰cationsmayvoidagencyapprovals

andcreatesafetyhazards.

•Makesureallequipmentisratedandapprovedfortheenvironmentinwhichyouareusingit.

•Useequipmentonlyforitsintendedpurpose.Callyourdistributorforinformation.

•Routehosesandcablesawayfromtraf󰘰careas,sharpedges,movingparts,andhotsurfaces.

•Donotkinkoroverbendhosesorusehosestopullequipment.

•Keepchildrenandanimalsawayfromworklocation.

•Complywithallapplicablesafetyregulations.

PERSONAL PERSONAL

PERSONALPROTECTIVE PROTECTIVE

PROTECTIVEEQUIPMENT EQUIPMENT

EQUIPMENT

Wearappropriateprotectiveequipmentwhenintheworklocationtohelppreventserious

injury,includingeyeinjury,hearingloss,inhalationoftoxicfumes,andburns.Thisprotective

equipmentincludesbutisnotlimitedto:

•Protectiveeyewear,andhearingprotection.

•Respirators,protectiveclothing,andglovesasrecommendedbythe󰘱uidandsolvent

manufacturer.

43A3954D

ProBellSystemInformation

ProBell ProBell

ProBellSystem System

SystemInformation Information

Information

TheProBellAirControllerisanoptionalcomponentin

theProBellRotaryApplicatorsystem.TheElectronic

AirControllersendsairactivationsignalsforthe

paint,dump,andsolvent(cupwash)valves.Italso

electronicallycontrolstheinnerandoutershapingair

pressures.TheManualAirControllercontrolsallair

inthesystem.Manualairregulatorsareusedtoset

theturbineandshapingairpressures.

•Thismanualcoversinformationspeci󰘰ctotheAir

Controllers.Itincludesinformationoninstallation,

troubleshooting,repair,andparts.

•SeetheProBellRotaryApplicatormanual(334452

or334626)forallsysteminformation,including

installationandconnectionofthewholesystem,

requiredinterlocks,systemgrounding,required

electricaltests,andoperationprocedures.

•SeetheSystemLogicControllerManual(3A3955)

fordetailsonhowtosetupparametersfortheAir

Controller.

Figure1ProBellElectronicAirController,shownon

Cart(soldseparately)

3A3954D5

SystemConnectionsandFeatures

System System

SystemConnections Connections

Connectionsand and

andFeatures Features

Features

Air Air

AirLine Line

LinePort Port

PortLabel Label

LabelSpeed Speed

SpeedController Controller

Controller

Connections Connections

Connections

Electronic Electronic

Electronic

Air Air

AirController Controller

Controller

Connections Connections

Connections

Manual Manual

ManualAir Air

Air

Controller Controller

Controller

Connections Connections

Connections

B(BearingAir)

√*√*

BK(BrakingAir)

√

BR(BearingAirReturn)

√*√*

DT(DumpValveTrigger)

√√

PT(PaintValveTrigger)

√√

SI(ShapingAirInner)

000000000000000000000000

√√

SO(ShapingAirOuter)

00000000000000000000000000000000

√√

ST(SolventTrigger)

√√

TA(TurbineAir)

√*√*

AuxiliaryTriggers(forsystem

󰘱exibility)1,2,3,√√

*Insystemswithaspeedcontroller,bearingair,bearingairreturn,andturbineairmustbeusedfromthe

speedcontroller,notthemanualaircontroller.

63A3954D

ComponentIdentication

Component Component

ComponentIdenti󰘰cation Identi󰘰cation

Identi󰘰cation

Electronic Electronic

ElectronicAir Air

AirController Controller

Controller

Ref. Ref.

Ref.Component Component

ComponentDescription Description

Description

AControlModuleManagestheoperation

ofallaircontroller

components

BTerminalBlocksProvideselectricalwire

connections

CSolenoidValvesSendsairactivationsignals

forpaint,dump,and

solventvalves;auxiliary

signalsavailableforsystem

󰘱exibility

DAirManifoldDirectsincomingairtothe

controllercomponents

EInnerShaping

AirSolenoid

Valve

Shutsoffthe󰘱owofthe

innershapingair

Ref. Ref.

Ref.Component Component

ComponentDescription Description

Description

FOuterShaping

AirSolenoid

Valve

Shutsoffthe󰘱owofthe

outershapingair

GVoltageto

Pressure

Regulator

Convertsvoltageto

pressurefortheinner

shapingair

HVoltageto

Pressure

Regulator

Convertsvoltageto

pressurefortheouter

shapingair

JOptocouplerIsolatesinputtothetrigger

paintvalvefromthePLC

3A3954D7

ComponentIdentication

Manual Manual

ManualAir Air

AirController Controller

Controller

Ref. Ref.

Ref.Component Component

ComponentDescription Description

Description

AControlModuleManagestheoperation

ofallaircontroller

components

BTerminalBlocksProvideselectricalwire

connections

CSolenoidValvesSendsairactivation

signalsforpaint,

dump,andsolvent

valves;auxiliarysignals

availableforsystem

󰘱exibility

JPressureSwitchVeri󰘰esthatthebearing

airisatleast70psi

KHigh-FlowRemotePilotedregulatorfor

turbineair

LHigh-FlowRemotePilotedregulatorfor

innershapingair

MHigh-FlowRemotePilotedregulatorfor

outershapingair

Ref. Ref.

Ref.Component Component

ComponentDescription Description

Description

NOuterShapingAir

Regulator

Airpressuresignalto

regulatorM

PInnerShapingAir

Regulator

Airpressuresignalto

regulatorL

RTurbineAir

Regulator

Airpressuresignalto

regulatorK

SOuterShapingAir

Gauge

TInnerShapingAir

Gauge

UTurbineAirGauge

VAirFilterSupplementary

coalescingair󰘰lter

thatprotectsthebearing

fromanyparticlesthat

getthroughthemainair

󰘰lteringsystem

WOptocouplerIsolatesinputtothe

triggerpaintvalvefrom

thePLC

83A3954D

Installation

Installation Installation

Installation

Mount Mount

Mountthe the

theController Controller

Controller

Toreducetheriskof󰘰reorexplosion,donotinstall

equipmentapprovedonlyforanon-hazardous

locationinahazardouslocation.

Note

Theaircontrollercanbemountedonthe

controlboxstandoronawall.Thebox

comeswithfourmountingbracketsinstalled

inaverticalorientation.Removeandturn

thebracketsifahorizontalorientationworks

betterforyourinstallation.

Wall Wall

WallMounting Mounting

Mounting

Thepre-installedmountingbracketscanbeusedto

mountthecontrolleronany󰘱atwall.Mounttheair

controllerinthenon-hazardousarea,asclosetothe

applicatoraspossible,tominimizepressurelossin

theairlines.

1.Determinethemountinglocation.Ensurethat

thewallisstrongenoughtosupporttheweight

ofthemountingbracketandthecontroller.See

TechnicalSpeci󰘰cations,page41.

2.Seethedimensionsorusetheboxasatemplate

tomarkthemountingholelocations.

3.Drillholesandusefourscrewstoattachthe

controllertothewall.

Electronic Electronic

ElectronicAir Air

AirController Controller

Controller

3A3954D9

Installation

Manual Manual

ManualAir Air

AirController Controller

Controller

Cart Cart

CartMounting Mounting

Mounting

Forsomeorderingoptions,theaircontrolleris

mountedonthecartatthefactory.Ifthecartwas

orderedseparately,followthesesteps:

1.Removethefourmountingbrackets.Turnthem

sotheyareorientedhorizontally.Reattachthem

totheaircontrollerbox.

2.Usefourscrews(providedwiththecart)

tomounttheaircontrollerboxonthecart

inthelocationshowninFigure1.See

ProBellSystemInformation,page5.

103A3954D

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