Graco SaniForce SPU.A01AAA1AA0C21 User manual

Parts
SaniForce™ SaniForce™
SaniForce™
Pail Pail
PailUnloader Unloader UnloaderSystem System System3A5401C
EN
For For
Foruse use usewith with withfood food foodgrade grade gradebulk bulk bulksupply supply supplyof of ofmedium medium mediumto to tohigh high highviscosity viscosity viscosityproduct. product. product.
For For
Forprofessional professional professionaluse use useonly. only. only.
Important Important
ImportantSafety Safety SafetyInstructions Instructions Instructions
Readallwarningsandinstructionsinthismanualandinmanuals
identi󰘰edintheRelatedManualstableonpage2.Save Save
Saveall all all
instructions. instructions.
instructions.
MaximumWorkingAirPressure:100
psi(0.7MPa,7bar)
MaximumWorkingFluidPressure:650
psi(4.5MPa,45bar)
PROVENQUALITY.LEADINGTECHNOLOGY.

Contents Contents
Contents
Models...............................................................2
RelatedManuals................................................2
Con󰘰gurationMatrix............................................3
Warnings...........................................................4
Troubleshooting..................................................6
Repair................................................................8
PressureReliefProcedure............................8
AirCylinderRepair.......................................8
ChangePumpMountingPosition..................11
Parts..................................................................12
HoseRouting.....................................................17
TechnicalData...................................................18
GracoStandardWarranty....................................20
Models Models
Models
Model Model
ModelCerti󰘰cation Certi󰘰cation
Certi󰘰cationApprovals Approvals
Approvals
SPU.A01AAA1AA0C21EN10204,type2.1
SPU.A01AAA1AA0C31EN10204,type3.1
II2GD
ExhIIAT4GbX
ExhIIIA100°CDbX
SPU.A01AAB1AA0C21EN10204,type2.1
SPU.A01AAB1AA0C31EN10204,type3.1
II2GD
ExhIIAT4GbX
ExhIIIA100°CDbX
EC1935/2004
Related Related
RelatedManuals Manuals Manuals
ManualNumberTitle
3A5564SaniForce6:1SanitaryPumps,InstructionsandParts
3A5400SaniForcePailUnloaderSystem,Operation
3A5800SaniForceAirControls,Instructions/Parts
23A5401C

CongurationMatrix
Con󰘰guration Con󰘰guration
Con󰘰gurationMatrix Matrix Matrix
Checktheidenti󰘰cationplate(ID)forthe
Con󰘰gurationNumberofyourpump.Usethe
followingmatrixtode󰘰nethecomponentsofyour
system.
Sample Sample
SampleCon󰘰guration Con󰘰guration Con󰘰gurationNumber: Number: Number:SPU SPU
SPUA01AAA1AA0C21 A01AAA1AA0C21 A01AAA1AA0C21
SPU SPU
SPUA A
A01 01
01A A
AA A AA A A1 1
1AA AA
AA0 0
0C21 C21 C21
Sanitary
PailUn-
loaderl
FramePumpPlatenSeal
Style
Seal
Material
ControlsAcces-
sories
WashBinCerti󰘰ca-
tion
NOTE: NOTE:
NOTE:Somecombinationsarenotpossible.Pleasecheckwithyourlocalsupplier.
Sanitary Sanitary
SanitaryPail Pail Pail
Unloader Unloader
Unloader
Frame Frame
FramePump Pump PumpPlaten Platen PlatenSeal Seal
SealStyle Style Style
SPU SPU
SPUA A
AStainlessSteel01 01
016:1Priming
PistonA A
A5–7gallonplastic
pailA A
AStatic
Seal Seal
SealMaterial Material MaterialControls Controls ControlsAccessoriess Accessoriess
AccessoriessWash Wash WashBin Bin BinCerti󰘰cation Certi󰘰cation
Certi󰘰cation
A A
APTFE1 1
1Exposed
pneumaticAA AA
AAMobile0 0
0NoneC21 C21 C21EN10204type2.1
B B
BBuna-NC31 C31
C31EN10204type3.1
3A5401C3

Warnings
Warnings Warnings
Warnings
Thefollowingwarningsareforthesetup,use,grounding,maintenance,andrepairofthisequipment.The
exclamationpointsymbolalertsyoutoageneralwarningandthehazardsymbolsrefertoprocedure-speci󰘰c
risks.Whenthesesymbolsappearinthebodyofthismanualoronwarninglabels,referbacktothese
Warnings.Product-speci󰘰chazardsymbolsandwarningsnotcoveredinthissectionmayappearthroughout
thebodyofthismanualwhereapplicable.
WARNING
FIRE FIRE
FIREAND AND ANDEXPLOSION EXPLOSION EXPLOSIONHAZARD HAZARD HAZARD
Flammablefumes,suchassolventandpaintfumes,inwork work
workarea area areacanigniteorexplode.Paint
orsolvent󰘱owingthroughtheequipmentcancausestaticsparking.Tohelpprevent󰘰reand
explosion:
•Useequipmentonlyinwellventilatedarea.
•Eliminateallignitionsources;suchaspilotlights,cigarettes,portableelectriclamps,and
plasticdropcloths(potentialstaticsparking).
•Groundallequipmentintheworkarea.SeeGrounding Grounding
Groundinginstructions.
•Keepworkareafreeofdebris,includingsolvent,ragsandgasoline.
•Donotplugorunplugpowercords,orturnpowerorlightswitchesonoroffwhen󰘱ammable
fumesarepresent.
•Useonlygroundedhoses.
•Stop Stop
Stopoperation operation operationimmediately immediately immediatelyifstaticsparkingoccursoryoufeelashock.Donotuse
equipmentuntilyouidentifyandcorrecttheproblem.
•Keepaworking󰘰reextinguisherintheworkarea.
SPECIAL SPECIAL
SPECIALCONDITIONS CONDITIONS CONDITIONSFOR FOR FORSAFE SAFE SAFEUSE USE USE
Equipmentmustcomplywiththefollowingconditionstoavoidhazardousconditionwhich
cancause󰘰reorexplosion:
•Cleanplasticpartsonlyinwellventilatedarea.
•Donotcleanwithadrycloth.
PRESSURIZED PRESSURIZED
PRESSURIZEDEQUIPMENT EQUIPMENT EQUIPMENTHAZARD HAZARD HAZARD
Fluidfromtheequipment,leaks,orrupturedcomponentscansplashintheeyesoronskin
andcauseseriousinjury.
•FollowthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedurewhenyoustopspraying/dispensingandbefore
cleaning,checking,orservicingequipment.
•Tightenall󰘱uidconnectionsbeforeoperatingtheequipment.
•Checkhoses,tubes,andcouplingsdaily.Replacewornordamagedpartsimmediately.
43A5401C

Warnings
WARNING
MOVING MOVING
MOVINGPARTS PARTS PARTSHAZARD HAZARD HAZARD
Movingpartscanpinchoramputate󰘰ngersandotherbodyparts.
•Keepclearofmovingparts.
•Donotoperateequipmentwithprotectiveguardsorcoversremoved.
•Pressurizedequipmentcanstartwithoutwarning.Beforechecking,moving,orservicing
equipment,followthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedureanddisconnectallpowersources.
SPLATTER SPLATTER
SPLATTERHAZARD HAZARD HAZARD
Duringblowoffofplaten,splattermayoccur.
•Useminimumairpressurewhenremovingplatenfromcontainer.
EQUIPMENT EQUIPMENT
EQUIPMENTMISUSE MISUSE MISUSEHAZARD HAZARD HAZARD
Misusecancausedeathorseriousinjury.
•Donotoperatetheunitwhenfatiguedorunderthein󰘱uenceofdrugsoralcohol.
•Donotexceedthemaximumworkingpressureortemperatureratingofthelowestrated
systemcomponent.SeeTechnical Technical
TechnicalData Data Datainallequipmentmanuals.
•Use󰘱uidsandsolventsthatarecompatiblewithequipmentwettedparts.SeeTechnical Technical
TechnicalData Data Data
inallequipmentmanuals.Read󰘱uidandsolventmanufacturer’swarnings.Forcomplete
informationaboutyourmaterial,requestSafetyDataSheet(SDS)fromdistributororretailer.
•TurnoffallequipmentandfollowthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedurewhenequipmentisnotinuse.
•Checkequipmentdaily.Repairorreplacewornordamagedpartsimmediatelywithgenuine
manufacturer’sreplacementpartsonly.
•Donotalterormodifyequipment.Alterationsormodi󰘰cationsmayvoidagencyapprovals
andcreatesafetyhazards.
•Makesureallequipmentisratedandapprovedfortheenvironmentinwhichyouareusingit.
•Useequipmentonlyforitsintendedpurpose.Callyourdistributorforinformation.
•Routehosesandcablesawayfromtraf󰘰careas,sharpedges,movingparts,andhotsurfaces.
•Donotkinkoroverbendhosesorusehosestopullequipment.
•Keepchildrenandanimalsawayfromworkarea.
•Complywithallapplicablesafetyregulations.
PERSONAL PERSONAL
PERSONALPROTECTIVE PROTECTIVE PROTECTIVEEQUIPMENT EQUIPMENT EQUIPMENT
Wearappropriateprotectiveequipmentwhenintheworkareatohelppreventseriousinjury,
includingeyeinjury,hearingloss,inhalationoftoxicfumes,andburns.Protectiveequipment
includesbutisnotlimitedto:
•Protectiveeyewear,andhearingprotection.
•Respirators,protectiveclothing,andglovesasrecommendedbythe󰘱uidandsolvent
manufacturer.
3A5401C5

Troubleshooting
Troubleshooting Troubleshooting
Troubleshooting
•Priortoperforminganyrepairs,performthe
PressureReliefprocedure.
•Checkallpossibleproblemsbeforedisassembling
theram,pump,orplaten.
Problem Problem
ProblemCause Cause
CauseSolution Solution Solution
Closedairvalve(BA)orclogged
upstreamairline.
Open,clear.
Notenoughramairpressure.Increase.
Wornordamagedpiston.Replace.
Ramwillnotraiseorlower.
Ramdirectorvalveclosedor
clogged.
Open,clear.
Ramraisesandlowerstoofast.Ramairpressureistoohigh.Decrease.
Airleaksaroundcylinderrod.Wornrodseal.Replace.
Ramairpressureistoohigh.Decrease. Fluidsqueezespastplatenwipers.
Wornordamagedwipers.Replace.
Closedairvalveorcloggedairline.Open,clear.
Notenoughramorpumpair
pressure.
Increase.
Wornordamagedpiston.Replace.
Ramdirectorvalveclosedor
clogged.
Open,clear.
Pumpwillnotprimeproperlyor
pumpsair.
Ramdirectorvalveisdirty,worn,
ordamaged.
Clean,service.
Closedairvalveorcloggedairline.Open,clear.
Notenoughairpressure.Increase.
Valvepassageclogged.Clean.
Airassistvalvewillnotholdpail
downorpushplatenup.
RamdirectorvalvenotinUP
position.
MovevalvetoUPposition.
Restrictedairlineorinadequate
airsupply.
Clearairlineorincreaseair
supply.
Insuf󰘰cientairpressure;closedor
cloggedairvalves,etc.
Openorcleanairvalves,etc.
Exhausted󰘱uidsupply.Changepail.
Pumpfailstooperate.
Damagedairmotor.Service.
63A5401C

Troubleshooting
Problem Problem
ProblemCause Cause
CauseSolution Solution Solution
Restrictedairlineorinadequate
airsupply.
Clearairlineorincreaseair
supply.
Insuf󰘰cientairpressure;closedor
cloggedairvalves,etc.
Openorcleanairvalves,etc.
Exhausted󰘱uidsupply.Changepail.
Obstructed󰘱uidline,valves,
dispensingvalve,etc.
Clear.Relievepressureand
disconnect󰘱uidline.Turnonair.
Ifpumpstarts,the󰘱uidlineis
clogged.
Wornthroatpacking.Replacethroatpacking.
Pumpoperates,butoutputlowon
bothstrokes.
Damagedcylinderseal.Replaceseal.
Heldopenorworn󰘱uidinletvalve.Clearorservice󰘱uidinletvalve.
Pumpoperates,butoutputlowon
downstroke.Damagedcylinderseal.Replaceseal.
Pumpoperates,butoutputlowon
upstroke.
Heldopenorworn󰘱uidpistonor
pistonseal.
Clearorservice󰘱uidpistonor
pistonseal.
Exhausted󰘱uidsupply.Changepail.
Heldopenorworn󰘱uidinletvalve.Clearorservice󰘱uidinletvalve.
Erraticoracceleratedoperation.
Heldopenorworn󰘱uidpistonor
pistonseal.
Clearorservice󰘱uidpistonor
pistonseal.
3A5401C7

Repair
Repair Repair
Repair
Pressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedure
FollowthePressureReliefProcedure
wheneveryouseethissymbol.
Thisequipmentstayspressurizeduntilpressure
isrelievedmanually.Tohelppreventserious
injuryfrommovingparts,orfrompressurized󰘱uid,
suchassplashingintheeyesoronskin,follow
thePressureReliefProcedurewhenyoustop
pumpingandbeforeyouclean,check,orservice
theequipment.
1.Closetheairmotorslidervalve(BH)andthe
mainairslidervalve(BA).
NOTE NOTE
NOTE:Botharerelievingairvalves.
2.Settheramdirectorvalve(BD)toDOWN.The
ramwillslowlydrop.
3.Jogtheramdirectorvalve(BD)upanddownto
bleedairfromramcylinder.
4.Opendispensevalveortriggerguntorelieve
pumpoutputpressure.
Air Air
AirCylinder Cylinder CylinderRepair Repair Repair
Toreducetheriskofseriousinjuryduringair
cylinderrepairs:
•Donotusepressurizedairtoremoveanyair
cylinderinteriorcomponents.
•Usealiftormorethanonepersontomove
thecomponentsattachedtothebracket(18)
afterthebracketisnolongerattachedtotheair
cylinderpistonrod(2).
NOTES: NOTES:
NOTES:
•Removingorinsertingtheinteriorcomponentswill
requireremovaloftheupperair󰘰tting(23)from
theaircylinder.Failuretoremovethe󰘰ttingwill
damagetheo-rings(14)ontheramtopbearing(4)
andthepiston(3)duringremovalorinstallationof
theshaft(2)andallcomponentsattachedtoit.
•Donotremoveanyalignmentpins(6)when
repairingtheaircylinder.
Access Access
AccessAir Air AirCylinder Cylinder CylinderComponents Components Components
Whenyouservicetheaircylinderalwaysinstallnew
o-rings(14)intheramtopbearing(4)andpiston(3).
Beforebeginninganyrepairs,ifpossible,lowerthe
ramassemblysothatitisatitslowestpoint,shut
offandpurgeanyairtothecylinder,andmake
provisionsforthesafemovementofitemsasthey
areremovedorinstalled.
83A5401C

Repair
1
Applysanitarygrease
too-ringsandsurfaceofair
cylinderpistonrod(2)priorto
assembly.
2
Addgreasetocylinder
borepriortoinsertionofair
cylinderpistonrodassembly.
3
Engageramtopbearing
alignmentpinwithalignment
slotinaircylinderafterinsertion
intoaircylinder.
5
Applypipesealantto
taperedpipethreads.
6
Applygreasetosealsand
bearingsurfaces.
7
Applymediumstrength
threadlockertothreadsand
torquenutto40ft-lb(54N•m).
3A5401C9

Repair
Disassemble Disassemble
DisassembleAir Air AirCylinder Cylinder CylinderCap Cap Cap
1.PerformthePressureReliefprocedureandturn
offfacilityairtothesystem.
2.Disconnectthebracket(101)fromtheaircylinder
pistonrod:
a.Ensurethatthepumpisinasafeposition
thatwillpreventtippingorprovideameans
ofsupport.
b.Disconnecttheairsupplyhosetothepump
attheaircontroller.
c.Disconnecttheairhoseatbothair󰘰ttings
(210)ontheaircylinder.
d.Removethenut(109)andwasher(108).
e.Withoutdisconnectingthepumpfromthe
bracket,liftthebracketoffoftheaircylinder
pistonrodandsetaside.
3.Removetheaircylinderendcap(15):
a.Removethescrews(19)andwashers(17).
b.Lifttheendcapoffoftheaircylinderand
carefullymovethecappastthealignment
pin(6)ontheaircylinderpistonrod.
4.Examinethecapsealandringsfordamageor
wear.Replaceifnecessary.
Air Air
AirCylinder Cylinder CylinderPiston Piston PistonComponent Component ComponentRepair Repair Repair
NOTICE NOTICE
NOTICE
Donottilttheaircylinderpistonrodtooneside
whenremovingitfromtheaircylinderorwhen
installingit.Suchmovementcandamagethe
pistonorinsidesurfaceoftheaircylinder.
NOTE: NOTE:
NOTE:Somecomponentswillnotpassthealignment
pinonthetopoftheaircylinderpistonrodandmust
beremovedfromthebottomofthepistonrod.The
alignmentpinshouldnotberemovedunlessitis
damaged.
Partpositionsandorientation
PartDescription
RamTopBearing(4)
Seal(7)•u-cuplipsfaceindirectionofpiston
assembly
•inner󰘱atalignswith󰘱atonair
cylinderpistonrod
•ring(13)locatedabovetheseal
Bearing(8)•alignmentslotmustbeattop
toallowengagingalignmentpin
insideramtopbearing(4)
•retainer(9)locatedbelowthe
bearing(8)holdingitintoramtop
bearing(4)
Piston(3)
O-ring(5)•locatedinholeincenterofpiston
(3)
1.Removingtheaircylinderpistonrodassembly:
a.Removethetopaircylinder󰘰tting(23).
b.Removetheretainingring(16)frominside
theaircylinder.
c.Lifttheaircylinderpistonrodassemblyout
oftheaircylinder.
d.Examineallcomponentsforwearordamage
andreplaceasneeded.Refertothe
appropriateproceduresthatfollowtorepair
theaffectedcomponent(s).
2.Toremovetheramtopbearingassembly
componentsorthepistonassemblycomponents:
a.Usenon-marringtoolstograspandholdthe
aircylinderpistonrod(2)andremovethenut
(12)andwasher(11).
b.Slidethedesiredassemblyoffoftheair
cylinderpistonrodforrepair.
3.Installingtheaircylinderpistonrodassembly:
a.Examinetheinterioroftheaircylinder.There
shouldbeacoatingofgreaseovertheentire
innersurface.Applyfoodsafegreasetoany
areasthatneedapplication.
b.Insertthepiston(3)endofaircylinderpiston
rodassemblyintotheaircylinderandlower
untilthealignmentpinontheupperram
bearing(4)canbepositionedinthesloton
theaircylinder.
NOTE: NOTE:
NOTE:Ensurethattheretainingringgroove
isfreeofdebrisandlubricantsothatthe
retainingringwillseatfully.
c.Installtheretainingring(16)intheair
cylinder.
103A5401C

Repair
Reassemble Reassemble
ReassembleAir Air AirCylinder Cylinder CylinderCap Cap Capand and andUnloader Unloader Unloader
1.Alignthe󰘱atsideoftheseal(7)andring(13)
witheachotherandwiththespacebetweentwo
ofthescrewholesontheendcap(15).The
ushapelipsoftheseal(7)mustpointupward
whenviewingthecapintheorientationitwill
havewheninstalledontheaircylinder.Apply
foodgradelubricanttotheseal(7).
2.Carefullyinstalltheendcappastthealignment
pinontheaircylinderpistonrod(2).
3.Positiontheendcapabovetheaircylinderso
thatthe󰘱atsontheseal(7)andring(13)align
withthe󰘱atsurfaceoftheaircylinderpistonrod.
4.Presstheendcapdownontotheaircylinder.
Rotatetheendcapasneededtoaligntheholes
intheendcapwiththeholesintheramtop
bearing(4).
5.Installthescrews(19)andwashers(17)and
tighten.
6.Usingthreadtapeonthe󰘰ttingthreads,installthe
󰘰tting(23)inthetopairholeoftheaircylinder.
7.Reassemblepailunloader:
a.Installthebracket(101)ontheaircylinder
pistonrod;engagethebracketslotwiththe
alignmentpinontheaircylinderpistonrod.
b.Installthewasher(108)andnut(109)and
tighten.Torqueto30ft-lb(40.7N•m).
c.Attachtheairsupplyhosetothepumpatthe
aircontroller.
d.Attachbothaircylinderairhoses.
Change Change
ChangePump Pump PumpMounting Mounting MountingPosition Position Position
Pumppositioningiscriticaltoensurethatallproduct
isremovedfromapailandtoensurethatundueforce
isnotappliedtosystemcomponents.
Ifthepumpisremovedfromtheunit,orifthepump
positionmayhavechangedfromthefactorysetting,
itwillbenecessarytoalterthepumpattachmentat
thepumpmountingbar(102)
NOTE: NOTE:
NOTE:Thepumpisattachedatthecorrectlocation
atthefactory.Ifthescrews(107)havenotloosened,
orbeenremoved,thepumpshouldbeconsidered
properlypositioned.
Toadjustthepositionofthepumpatthepump
mountingbar:
1.Withairpressuretotheunitturnedoff,lower
theaircylindertothebottomofitstravel.Ifthe
platenisrestingonthebaseplate,theaircylinder
maynotbeatthebottomofitstravel,sothe
procedurebelowshouldbeperformed.
2.Removeguard(110)andloosenthescrews
(107)atthetierodclamps(106).
3.Usetheramdirectorvalve(BD)tomakesure
thattheairpistonisatthebottomofitstravel.
4.Tightenthescrews(107)andtorqueto240in-lb
(27.1N•m).
3A5401C11

Parts
Parts Parts
Parts
123A5401C

Parts
Parts/Kits Parts/Kits
Parts/KitsQuick Quick QuickReference Reference Reference
Usethesetablesasaquickreferenceforpartsandkits.Somepartscanbeorderedseparatelyinaquantityof
one.Mostpartsareavailableinrepairkits.Repairkitsprovidethetotalnumberofpartsneededtoperformthe
repairassociatedwiththekit.
Ref. Ref.
Ref.Part Part PartKit Kit KitDescription Description
DescriptionTotal Total
TotalQty. Qty. Qty.
Frame Frame
Frameand and andcart cart cart
125D964———FRAME1
2———280627ROD,piston1
3———280627PISTON1
4———280627BEARING,ramtop1
5———280627
25D963
PACKING,o-ring1
615U979280627
25D963
PIN,spring3
715U18925D965
280627
25D963
SEAL,u-cup2
8———280627BEARING,ramendcap1
9———280627
25D963
RETAINER1
10———280627SPACER1
11———280627
25D963
WASHER2
12———280627
25D963
NUT1
13———25D965
280627
25D963
SPACER2
14———280627
25D963
PACKING,o-ring2
15———25D965CAP1
16———280627
25D963
RING,retaining1
17———25D965WASHER4
19———25D965SCREW4
23——————FITTING,1/8npt2
24———25D965O-RING1
26———280627
25D963
WASHER1
27———280627O-RING1
41———25D954AXLE1
42———25D954BEARING2
43———25D954WASHER,󰘱at4
45———25D954WHEEL2
46———25D954RING,retaining2
47———25D955HANGER2
48———25D955HANDLE1
49———25D955PLUG1
3A5401C13

Parts
Ref. Ref.
Ref.Part Part PartKit Kit KitDescription Description
DescriptionTotal Total
TotalQty. Qty. Qty.
Pump Pump
Pumpand and andplaten platen platen
101———25D956BRACKET,motormounting1
10217A12325D956BAR,pumpmount1
10311291425D956WASHER2
10415D00825D956BOLT,3/8–16sst2
25M912———PUMP,6:1primingpiston2.1certi󰘰ed;includesairmotorand
lowerunit(refertoseparatemanual)
24G785———AIRMOTOR
105
25M906———LOWERunit,primingpiston,complete
1
25M912C31———PUMP,6:1primingpiston,3.1certi󰘰ed;includesairmotorand
lowerunit(refertoseparatemanual)
24G785———AIRMOTOR
105
25M906C31———LOWERunit,primingpiston,complete
1
10617A12025D956CLAMP,tierod2
10712758625D956SCREW,sockethd,sst4
108———25D956WASHER1
109———25D956NUT1
11017A124———GUARD1
111127624———SCREW,8–322
11216F384FITTING1/2nptx1/2ptc1
113500251———FITTING,90elbow1
114512914———MUFFLER1
11516D245———CLAMP,6in.sanitary1
11616D24625D960GASKET,6in.sanitary1
PLATENassembly;
25D958———PTFE,includesref131–140;type2.1
25D958C31———PTFE,includesref131–140;type3.1
25D957———Buna-N,includesref131–134,136–140;type2.1,EC1935
130
25D957C31———Buna-N,includesref131–134,136–140;type3.1,EC1935
1
131——————PLATEN1
132——————RETAINER1
WIPER,support
15V11525D961PTFEplaten
133
15V11525D962Buna-Nplaten
1
WIPER,main
15V10925D961PTFEplaten
134
17J21725D962Buna-Nplaten
1
13515V44225D961WIPER,support1
136———25D960O-RING1
137———25D960O-RING1
13825D959———NUT,cap,1/4–208
139——————VALVE,bleed1
140——————FITTING,tube1
143A5401C

Parts
Ref. Ref.
Ref.Part Part PartKit Kit KitDescription Description
DescriptionTotal Total
TotalQty. Qty. Qty.
Air Air
Aircontrol control control
20125M879———CONTROL,air
(refertoseparateaircontrollermanual)
1
20216F384———FITTING,1/2nptx1/2ptc1
203100896———FITTING,bushing1
204——————WASHER6
205——————SCREW,CAP1/4X1/26
206——————BRACKET,hoseguide1
207——————GUIDE,cable1
208100615———BUSHING1
209113498———VALVE,safety,100psi2
210113318———FITTING,elbow,plugin5
211119789———FITTING,elbow,street1
212——————WASHER1
213169970———FITTING,LINEAIR1
21417T771———VALVE,check1
215——————CLAMP,routing1
216——————SCREW6–32x3/81
217——————SCREW,6–32x3/41
218503128———TUBE,polyethylene,1/4OD17ft
219590570———TUBE,polyethylene,1/2OD3ft
22017W723———TIE,cable,metalcontent(notshown)2
�15V954———LABEL,warning1
——— Notsoldseparately.
�ReplacementWarninglabels,signs,tags,andcardsareavailableatnocost.
Kits Kits
Kitsfor for forframe frame frameand and andcart cart cart
25D964Frame;base,wheelbrackets,andaircylinderweldment;includesref1
25D965Aircylinderdustcap;includesref7,13,15,17,19,24
280627Pistonassembly;includesref2–14,16,26,27
25D963Pistonseals;includesref5–7,9,11–14,16,26
25D954Wheelassembly;includesref41–46
25D955Handleassembly;includesref47–49
Kits Kits
Kitsfor for forpump pump pumpand and andplaten platen platen
25D956Motormount;includesref101–104,106–109
25D960Platenseals;includesref116,136,137
25D961WipersforPTFEplaten;includesref133–135
25D962WipersforBuna—Nplaten;includesref133–134
Kits Kits
Kitsfor for forair air aircontrols controls controls
25E054Hosesand󰘰ttings;includesref202,210,214,215,217–220
3A5401C15

Parts
PTFE PTFE
PTFEPlaten Platen PlatenAssembly Assembly Assembly
Buna Buna
Buna- - -N N NPlaten Platen PlatenAssembly Assembly Assembly
163A5401C

HoseRouting
Hose Hose
HoseRouting Routing Routing
Thisdiagramshowshowairhosesareroutedand
theirconnectionpoints.Forexample,thecylinderup
(CU)hoseattachesatCU1andCU2.
3A5401C17

TechnicalData
Technical Technical
TechnicalData Data Data
Sanitary Sanitary
SanitaryPail Pail PailUnloader Unloader Unloader
US US
USMetric Metric
Metric
Maximum󰘱uidworkingpressure650psi4.5MPa,44.8bar
Maximumairinletpressure100psi0.7MPa,6.9bar
AirconsumptionSeepumpmanual
Maximumrecommendedpump
speed
60cycles/min,4gpm(15liters/min)delivery
Maximumambienttemperature
(airmotor)
90°F32°C
Maximum󰘱uidtemperature†120°F49°C
Fluid Fluid
FluidOutlet Outlet OutletSize Size Size
StainlessSteel1.5in.SanitaryFlange
Weight Weight
Weight
StainlessSteelapproximately.160lbapproximately72.6kg
Wetted Wetted
WettedParts Parts Parts(Seepumpmanualforpumpwettedparts)
316StainlessSteel,Polyethylene,Nitrile,PTFE.
Sound Sound
Sounddata data data
Soundpower*78.5dBa
Soundpressure**71.6dBa
*Soundpowerat70psi(0.48MPa,4.8bar),20cpm.SoundpowermeasuredperISO-9614–2.
**Soundpressurewastested3.28feet(1m)fromequipment.
California California
CaliforniaProposition Proposition Proposition65 65 65
CALIFORNIA CALIFORNIA
CALIFORNIARESIDENTS RESIDENTS RESIDENTS
WARNING: WARNING:
WARNING:Cancerandreproductiveharm—www.P65warnings.ca.gov.
183A5401C

Notes
Notes Notes
Notes
3A5401C19

Graco Graco
GracoStandard Standard StandardWarranty Warranty Warranty
GracowarrantsallequipmentreferencedinthisdocumentwhichismanufacturedbyGracoandbearingits
nametobefreefromdefectsinmaterialandworkmanshiponthedateofsaletotheoriginalpurchaserfor
use.Withtheexceptionofanyspecial,extended,orlimitedwarrantypublishedbyGraco,Gracowill,fora
periodoftwelvemonthsfromthedateofsale,repairorreplaceanypartoftheequipmentdetermined
byGracotobedefective.Thiswarrantyappliesonlywhentheequipmentisinstalled,operatedand
maintainedinaccordancewithGraco’swrittenrecommendations.
Thiswarrantydoesnotcover,andGracoshallnotbeliableforgeneralwearandtear,oranymalfunction,
damageorwearcausedbyfaultyinstallation,misapplication,abrasion,corrosion,inadequateorimproper
maintenance,negligence,accident,tampering,orsubstitutionofnon-Gracocomponentparts.Norshall
Gracobeliableformalfunction,damageorwearcausedbytheincompatibilityofGracoequipment
withstructures,accessories,equipmentormaterialsnotsuppliedbyGraco,ortheimproperdesign,
manufacture,installation,operationormaintenanceofstructures,accessories,equipmentormaterials
notsuppliedbyGraco.
Thiswarrantyisconditionedupontheprepaidreturnoftheequipmentclaimedtobedefectivetoan
authorizedGracodistributorforveri󰘰cationoftheclaimeddefect.Iftheclaimeddefectisveri󰘰ed,Graco
willrepairorreplacefreeofchargeanydefectiveparts.Theequipmentwillbereturnedtotheoriginal
purchasertransportationprepaid.Ifinspectionoftheequipmentdoesnotdiscloseanydefectinmaterial
orworkmanship,repairswillbemadeatareasonablecharge,whichchargesmayincludethecostsof
parts,labor,andtransportation.
THIS THIS
THISWARRANTY WARRANTY WARRANTYIS IS ISEXCLUSIVE, EXCLUSIVE, EXCLUSIVE,AND AND ANDIS IS ISIN IN INLIEU LIEU LIEUOF OF OFANY ANY ANYOTHER OTHER OTHERWARRANTIES, WARRANTIES, WARRANTIES,EXPRESS EXPRESS EXPRESSOR OR OR
IMPLIED, IMPLIED,
IMPLIED,INCLUDING INCLUDING INCLUDINGBUT BUT BUTNOT NOT NOTLIMITED LIMITED LIMITEDTO TO TOWARRANTY WARRANTY WARRANTYOF OF OFMERCHANTABILITY MERCHANTABILITY MERCHANTABILITYOR OR ORWARRANTY WARRANTY WARRANTY
OF OF
OFFITNESS FITNESS FITNESSFOR FOR FORA A APARTICULAR PARTICULAR PARTICULARPURPOSE. PURPOSE. PURPOSE.
Graco’ssoleobligationandbuyer’ssoleremedyforanybreachofwarrantyshallbeassetforthabove.
Thebuyeragreesthatnootherremedy(including,butnotlimitedto,incidentalorconsequentialdamages
forlostpro󰘰ts,lostsales,injurytopersonorproperty,oranyotherincidentalorconsequentialloss)shall
beavailable.Anyactionforbreachofwarrantymustbebroughtwithintwo(2)yearsofthedateofsale.
GRACO GRACO
GRACOMAKES MAKES MAKESNO NO NOWARRANTY, WARRANTY, WARRANTY,AND AND ANDDISCLAIMS DISCLAIMS DISCLAIMSALL ALL ALLIMPLIED IMPLIED IMPLIEDWARRANTIES WARRANTIES WARRANTIESOF OF OF
MERCHANTABILITY MERCHANTABILITY
MERCHANTABILITYAND AND ANDFITNESS FITNESS FITNESSFOR FOR FORA A APARTICULAR PARTICULAR PARTICULARPURPOSE, PURPOSE, PURPOSE,IN IN INCONNECTION CONNECTION CONNECTIONWITH WITH WITH
ACCESSORIES, ACCESSORIES,
ACCESSORIES,EQUIPMENT, EQUIPMENT, EQUIPMENT,MATERIALS MATERIALS MATERIALSOR OR ORCOMPONENTS COMPONENTS COMPONENTSSOLD SOLD SOLDBUT BUT BUTNOT NOT NOTMANUFACTURED MANUFACTURED MANUFACTUREDBY BY BY
GRACO. GRACO.
GRACO.Theseitemssold,butnotmanufacturedbyGraco(suchaselectricmotors,switches,hose,etc.),
aresubjecttothewarranty,ifany,oftheirmanufacturer.Gracowillprovidepurchaserwithreasonable
assistanceinmakinganyclaimforbreachofthesewarranties.
InnoeventwillGracobeliableforindirect,incidental,specialorconsequentialdamagesresultingfrom
Gracosupplyingequipmenthereunder,orthefurnishing,performance,oruseofanyproductsorother
goodssoldhereto,whetherduetoabreachofcontract,breachofwarranty,thenegligenceofGraco,or
otherwise.
FORGRACOCANADACUSTOMERS
ThePartiesacknowledgethattheyhaverequiredthatthepresentdocument,aswellasalldocuments,
noticesandlegalproceedingsenteredinto,givenorinstitutedpursuantheretoorrelatingdirectlyor
indirectlyhereto,bedrawnupinEnglish.Lespartiesreconnaissentavoirconvenuquelarédactiondu
présentedocumentseraenAnglais,ainsiquetousdocuments,avisetprocéduresjudiciairesexécutés,
donnésouintentés,àlasuitedeouenrapport,directementouindirectement,aveclesprocédures
concernées.
Graco Graco
GracoInformation Information Information
ForthelatestinformationaboutGracoproducts,visitwww.graco.com.
Forpatentinformation,seewww.graco.com/patents.
To To
Toplace place placean an anorder, order, order,contactyourGracoDistributororcalltoidentifythenearestdistributor.
Phone: Phone:
Phone:[phone]or or orToll Toll TollFree: Free: Free:1-800-328-0211Fax: Fax: Fax:[phone]
Allwrittenandvisualdatacontainedinthisdocumentre󰘱ectsthelatestproductinformationavailableatthetimeofpublication.
Gracoreservestherighttomakechangesatanytimewithoutnotice.
OriginalInstructions.ThismanualcontainsEnglish.MM3A5401
Graco Graco
GracoHeadquarters: Headquarters: Headquarters:Minneapolis
International International
InternationalOf󰘰ces: Of󰘰ces: Of󰘰ces:Belgium,China,Japan,Korea
GRACO GRACO
GRACOINC. INC. INC.AND AND ANDSUBSIDIARIES SUBSIDIARIES SUBSIDIARIES• • •P.O. P.O. P.O.BOX BOX BOX1441 1441 1441• • •MINNEAPOLIS MINNEAPOLIS MINNEAPOLISMN MN MN55440-1441 55440-1441 55440-1441• • •USA USA USA
Copyright Copyright
Copyright2018, 2018, 2018,Graco Graco GracoInc. Inc. Inc.All All AllGraco Graco Gracomanufacturing manufacturing manufacturinglocations locations locationsare are areregistered registered registeredto to toISO ISO ISO9001. 9001. 9001.
www.graco.com
RevisionC,April2020