Graco Ex35 User manual

Installation
Ex35 Ex35
Ex35/ / /Ex45 Ex45 Ex45e e e- - -Xtreme® Xtreme® Xtreme®Driver Driver Driver3A3165H
EN
Electric Electric
Electricdriver driver driverfor for forapplication application applicationof of of󰘰nishing 󰘰nishing 󰘰nishingmaterials materials materialsand and andprotective protective protectivecoatings coatings coatingsusing using usinge e e- - -Xtreme Xtreme XtremeSprayers. Sprayers. Sprayers.
For For
Forprofessional professional professionaluse use useonly. only. only.
Important Important
ImportantSafety Safety SafetyInstructions Instructions Instructions
Readallwarningsandinstructionsinthismanualandthesystem
manualbeforeusingequipment.Saveallinstructions.
See pages 3 for model and approvalsinformation.
PROVENQUALITY.LEADINGTECHNOLOGY.

Contents Contents
Contents
ModelInformation...............................................3
DriverModel................................................3
RelatedManuals................................................3
Warnings...........................................................4
ComponentIdenti󰘰cation.....................................7
Installation..........................................................8
PowerSupplyRequirements.........................8
HazardousAreaCablingandConduit
Requirements.................................8
Grounding...................................................9
ConnectPower............................................10
GeneralRepairInformation.................................11
GracoInformation...............................................12
2
3A3165H

ModelInformation
Model Model
ModelInformation Information Information
Driver Driver
DriverModel Model Model
Part Part
PartSeries Series
SeriesDescription Description
DescriptionWeight Weight Weight
24X901Be-XtremeDriver110lb(50kg)
2575 2575
2575II2G
ExdbIIAT4Gb-5°C≤Ta≤50°C
FM15ATEX0060X
IECExFMG15.0035X
ForClassI,Div.1,GroupDT4.
Zone1,AExdbIIAT4Gb-5°C≤Ta≤50°C
ExdIIAT4Gb-5°C≤Ta≤50°CFM20CA0054X
List List
Listof of ofStandards Standards Standards
•IEC60079–0
•IEC60079–1
•EN60079–0
•EN60079–1
•ANSI/ISA60079–0
•ANSI/UL60079–1
•FM3600
•FM3615
•FM3810
•CSAC22.2No.0.4
•CSAC22.2No.0.5
•CSAC22.2No.30
•CAN/CSAC22.260079–0
•CAN/CSAC22.260079–1
•CAN/CSAC22.2No.61010.1
Related Related
RelatedManuals Manuals Manuals
Manual Manual
Manualin in in
English English
English
Description Description
Description
3A5124e-XtremeDriverOperation,Repair
andTroubleshooting
3A3164e-XtremeEx35/Ex45Sprayer
311619PumpMountingKitManual
3A3165H 3

Warnings
Warnings Warnings
Warnings
Thefollowingwarningsareforthesetup,use,grounding,maintenance,andrepairofthisequipment.The
exclamationpointsymbolalertsyoutoageneralwarningandthehazardsymbolsrefertoprocedure-speci󰘰c
risks.Whenthesesymbolsappearinthebodyofthismanualoronwarninglabels,referbacktothese
Warnings.Product-speci󰘰chazardsymbolsandwarningsnotcoveredinthissectionmayappearthroughout
thebodyofthismanualwhereapplicable.
WARNING WARNING
WARNING
FIRE FIRE
FIREAND AND ANDEXPLOSION EXPLOSION EXPLOSIONHAZARD HAZARD HAZARD
Flammablefumes,suchassolventandpaintfumes,inwork work
workarea area areacanigniteorexplode.
Paintorsolvent󰘱owingthroughtheequipmentcancausestaticsparking.Tohelpprevent
󰘰reandexplosion:
•Useequipmentonlyinwellventilatedarea.
•Eliminateallignitionsources;suchaspilotlights,cigarettes,portableelectriclamps,
andplasticdropcloths(potentialstaticsparking).
•Groundallequipmentintheworkarea.SeeGrounding Grounding
Groundinginstructions.
•Neversprayor󰘱ushsolventathighpressure.
•Keepworkareafreeofdebris,includingsolvent,ragsandgasoline.
•Donotplugorunplugpowercords,orturnpowerorlightswitchesonoroffwhen
󰘱ammablefumesarepresent.
•Useonlygroundedhoses.
•Holdgun󰘰rmlytosideofgroundedpailwhentriggeringintopail.Donotusepailliners
unlesstheyareanti-staticorconductive.
•Stop Stop
Stopoperation operation operationimmediately immediately immediatelyifstaticsparkingoccursoryoufeelashock.Donotuse
equipmentuntilyouidentifyandcorrecttheproblem.
•Keepaworking󰘰reextinguisherintheworkarea.
Staticchargemaybuilduponplasticpartsduringcleaningandcoulddischargeandignite
󰘱ammablevapors.Tohelpprevent󰘰reandexplosion:
•Cleanplasticpartsonlyinwellventilatedarea.
•Donotcleanwithadrycloth.
•Donotoperateelectrostaticgunsinequipmentworkarea.
SPECIAL SPECIAL
SPECIALCONDITIONS CONDITIONS CONDITIONSFOR FOR FORSAFE SAFE SAFEUSE USE USE
•Topreventtheriskofelectrostaticsparking,theequipment’snon-metallicpartsshould
becleanedonlywithadampcloth.
•Thealuminumhousingmaysparkuponimpactorcontactwithmovingparts,whichmay
cause󰘰reorexplosion.Takeprecautionstoavoidsuchimpactorcontact.
•All󰘱ameproofjointsarecriticaltotheintegrityofthedriverasapprovedforhazardous
locationsandarenotrepairableifdamaged.Damagedpartsmustbereplacedonlywith
genuineGracopartswithnosubstitutions.
•ConsultGracoTechnicalAssistanceoryourGracodistributorifdimensionalinformation
onthe󰘱ameproofjointsisnecessary.
•ConsultGracoTechnicalAssistanceoryourGracodistributorforgenuinereplacement
fasteners.M8x30socket-headcapscrewsofClass12.9steelorbetterwithaminimum
yieldstrengthof1100MPa(160,000psi)areacceptablealternatives.Allsocket-head
capscrewcoverfastenersmustbetorquedto15ft-lb(20.3N•m).
4
3A3165H

Warnings
WARNING WARNING
WARNING
ELECTRIC ELECTRIC
ELECTRICSHOCK SHOCK SHOCKHAZARD HAZARD HAZARD
Thisequipmentmustbegrounded.Impropergrounding,setup,orusageofthesystem
cancauseelectricshock.
•Turnoffanddisconnectpoweratmainswitchbeforedisconnectinganycablesand
beforeservicingorinstallingequipment.
•Connectonlytogroundedpowersource.
•Allelectricalwiringmustbedonebyaquali󰘰edelectricianandcomplywithalllocal
codesandregulations.
•Donotexposetorain.Storeindoors.
•Wait󰘰veminutesbeforeservicingafterpowerisremoved.
BURN BURN
BURNHAZARD HAZARD HAZARD
Equipmentsurfacesand󰘱uidthatisheatedcanbecomeveryhotduringoperation.To
avoidsevereburns:
•Donottouchhot󰘱uidorequipment.
MOVING MOVING
MOVINGPARTS PARTS PARTSHAZARD HAZARD HAZARD
Movingpartscanpinch,cutoramputate󰘰ngersandotherbodyparts.
•Keepclearofmovingparts.
•Donotoperateequipmentwithprotectiveguardsorcoversremoved.
•Pressurizedequipmentcanstartwithoutwarning.Beforechecking,moving,orservicing
equipment,followthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedureanddisconnectallpowersources.
SKIN SKIN
SKININJECTION INJECTION INJECTIONHAZARD HAZARD HAZARD
High-pressure󰘱uidfromgun,hoseleaks,orrupturedcomponentswillpierceskin.This
maylooklikejustacut,butitisaseriousinjurythatcanresultinamputation.Get Get
Get
immediate immediate
immediatesurgical surgical surgicaltreatment. treatment. treatment.
•Donotspraywithouttipguardandtriggerguardinstalled.
•Engagetriggerlockwhennotspraying.
•Donotpointgunatanyoneoratanypartofthebody.
•Donotputyourhandoverthespraytip.
•Donotstoporde󰘱ectleakswithyourhand,body,glove,orrag.
•FollowthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedurewhenyoustopsprayingandbeforecleaning,
checking,orservicingequipment.
•Tightenall󰘱uidconnectionsbeforeoperatingtheequipment.
•Checkhosesandcouplingsdaily.Replacewornordamagedpartsimmediately.
3A3165H 5

Warnings
WARNING WARNING
WARNING
TOXIC TOXIC
TOXICFLUID FLUID FLUIDOR OR ORFUMES FUMES FUMES
Toxic󰘱uidsorfumescancauseseriousinjuryordeathifsplashedintheeyesoron
skin,inhaled,orswallowed.
•ReadSafetyDataSheets(SDSs)toknowthespeci󰘰chazardsofthe󰘱uidsyouare
using.
•Storehazardous󰘱uidinapprovedcontainers,anddisposeofitaccordingtoapplicable
guidelines.
PERSONAL PERSONAL
PERSONALPROTECTIVE PROTECTIVE PROTECTIVEEQUIPMENT EQUIPMENT EQUIPMENT
Wearappropriateprotectiveequipmentwhenintheworkareatohelppreventserious
injury,includingeyeinjury,hearingloss,inhalationoftoxicfumes,andburns.Protective
equipmentincludesbutisnotlimitedto:
•Protectiveeyewear,andhearingprotection.
•Respirators,protectiveclothing,andglovesasrecommendedbythe󰘱uidandsolvent
manufacturer.
EQUIPMENT EQUIPMENT
EQUIPMENTMISUSE MISUSE MISUSEHAZARD HAZARD HAZARD
Misusecancausedeathorseriousinjury.
•Donotoperatetheunitwhenfatiguedorunderthein󰘱uenceofdrugsoralcohol.
•Donotexceedthemaximumworkingpressureortemperatureratingofthelowestrated
systemcomponent.SeeTechnical Technical
TechnicalSpeci󰘰cations Speci󰘰cations Speci󰘰cationsinallequipmentmanuals.
•Use󰘱uidsandsolventsthatarecompatiblewithequipmentwettedparts.SeeTechnical Technical
Technical
Speci󰘰cations Speci󰘰cations
Speci󰘰cationsinallequipmentmanuals.Read󰘱uidandsolventmanufacturer’s
warnings.Forcompleteinformationaboutyourmaterial,requestSafetyDataSheets
(SDSs)fromdistributororretailer.
•Donotleavetheworkareawhileequipmentisenergizedorunderpressure.
•TurnoffallequipmentandfollowthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedurewhenequipment
isnotinuse.
•Checkequipmentdaily.Repairorreplacewornordamagedpartsimmediatelywith
genuinemanufacturer’sreplacementpartsonly.
•Donotalterormodifyequipment.Alterationsormodi󰘰cationsmayvoidagency
approvalsandcreatesafetyhazards.
•Makesureallequipmentisratedandapprovedfortheenvironmentinwhichyouare
usingit.
•Useequipmentonlyforitsintendedpurpose.Callyourdistributorforinformation.
•Routehosesandcablesawayfromtraf󰘰careas,sharpedges,movingparts,andhot
surfaces.
•Donotkinkoroverbendhosesorusehosestopullequipment.
•Keepchildrenandanimalsawayfromworkarea.
•Complywithallapplicablesafetyregulations.
6 3A3165H

ComponentIdentication
Component Component
ComponentIdenti󰘰cation Identi󰘰cation Identi󰘰cation
Ref. Ref.
Ref.Description Description
Description
ADriver
CLiftRing
GOilDrainPlug
HDriverOutputShaft
KOilSightGlass
LStatusIndicatorLight(LED)
NPressureControlKnob
POilFillCap(vented)
SPowerSwitch(Lock-outtag-outequipped)
YElectricalJunctionBox
XConduitEntry
ZElectricalJunctionBoxCover
ZZGroundScrews
3A3165H
7

Installation
Installation Installation
Installation
Installationofthisequipmentinvolvespotentially
hazardousprocedures.Onlytrainedandquali󰘰ed
personnelwhohavereadandwhounderstand
theinformationinthismanualshouldinstallthis
equipment.
NOTE: NOTE:
NOTE:ForcompleteTechnicalSpeci󰘰cation
information,seeDriverOperationmanual.
Power Power
PowerSupply Supply SupplyRequirements Requirements Requirements
Improperwiringmaycauseelectricshockorother
seriousinjuryifworkisnotperformedproperly.
Haveaquali󰘰edelectricianperformanyelectrical
work.Besureyourinstallationcomplieswithall
localcodesandregulations.
Seethetablebelowforpowersupplyrequirements.
Thedriverrequiresadedicatedcircuitprotectedwith
acircuitbreaker.
Model Model
ModelVoltage Voltage VoltagePhase Phase PhaseHz Hz HzkVA kVA kVA
24X901200–240
Vac
150/602.5
NOTE: NOTE:
NOTE:Theprotectiveearthinggroundconductor
mustbeequaltothephaseconductions..
Hazardous Hazardous
HazardousArea Area AreaCabling Cabling Cablingand and andConduit Conduit Conduit
Requirements Requirements
Requirements
Explosion Explosion
ExplosionProof Proof Proof
Allelectricalwiringinthehazardousareamustbe
encasedinClassI,DivisionI,GroupDapproved
explosion-proofconduit.FollowallNational,State,
andLocalelectriccodes.
Aconduitsealisrequiredwithin18in.(457
mm)ofthedriverfortheUSandCanada.See
ConnectPower,page10.
Allcablesmustberated70°Cminimum.
Flame Flame
FlameProof Proof Proof(ATEX) (ATEX) (ATEX)
Useappropriateconduit,connectors,andcable
glandsratedforATEXII2G.Followalllocalcodes
andregulations.
Allcableglandsandcablesmustberated70°C
minimum.
8 3A3165H

Installation
Grounding Grounding
Grounding
Thisequipmentmustbegroundedtoreducethe
riskofstaticsparkingandelectricshock.Electric
orstaticsparkingcancausefumestoigniteor
explode.Impropergroundingcancauseelectric
shock.Groundingprovidesanescapewireforthe
electriccurrent.
Driver: Driver:
Driver:
Thedriverisgroundedthroughthepowercord.
Driver Driver
Driver(optional (optional (optionalsecondary): secondary): secondary):
PumpGroundWire–Twogroundterminalsare
providediflocalcoderequiresredundantgrounding
connections.
Loosenthegroundscrew(ZZ)andattachaground
wire(Gracopart244524–notsupplied).Tightenthe
groundscrewsecurely.Connecttheotherendofthe
groundwiretoatrueearthground.
3A3165H 9

Installation
Connect Connect
ConnectPower Power Power
Improperwiringmaycauseelectricshock,󰘰re
andexplosion,orotherseriousinjuryifwork
isnotperformedproperly.Haveaquali󰘰ed
electricianperformanyelectricalwork.Besure
yourinstallationcomplieswithallNational,State
andLocalsafetyand󰘰recodes.
1.Shutoffthefusedsafetyswitch(B)andfollow
theappropriatelock-out/tag-outprocedures.
Typical󰘰xedinstallationforwallmounted
systemsshownbelow:
Disconnect Disconnect
DisconnectBlock Block BlockTerminals Terminals Terminals
1
Tightendisconnectblockterminalsto7in-lb
(0.8N•m).Donotover-tighten.
2
Tightencoverscrewsto15ft-lb(20.3N•m).
3
Aconduitseal(D)isrequiredwithin18in.
(457mm)ofthedriverfortheUSandCanada.
4
15in-lbmaximum(terminalbushings)
2.Toinstallwiring,locatetheelectricaljunctionbox
(Y).Removefourscrews(J)andjunctionbox
cover(Z).Wireswillalreadybeinstalledinthe
frontsideofthedisconnectinterminalslabeled
1L1and3L2.
3.Connectthegroundwiretothelabeledground
screwinthebackofthejunctionbox.See
Grounding,page9.
4.Installincomingpowerwiresintothedisconnect
terminalslabeled2T1and4T2,andtorqueto7
in-lb(0.8N•m).
5.Reinstalljunctionboxcover(Z)andscrews(J).
Torquescrewsto15–20ft-lb(21–27N•m).
NOTE: NOTE:
NOTE:Onewireisinstalledinterminals1L1and
3L2.
Makesurewiresarenotpinchedwhen
re-installingcovers.Wireswillbedamaged
andcreateanelectricalhazardand/or󰘰reand
explosionhazardifpinched.
†Conduitnotsupplied.
‡Powercordnotsupplied.
10 3A3165H

GeneralRepairInformation
General General
GeneralRepair Repair Repair
Information Information
Information
NOTE: NOTE:
NOTE:SeeDriverRepairmanualforspeci󰘰c
instructions.
Toavoidelectricshock,󰘰reandexplosionhazard,
and/orinjuryfrommovingpartshazard,turnoff
equipmentpowerandshutoffpoweratthemain
circuitbreakerbeforerepairing.Wearappropriate
protectiveequipmentwheninworkarea.Wait󰘰ve
minutesbeforeservicing.
Makesurewiresarenotpinchedwhenre-installing
covers.Wireswillbedamagedandcreatean
electricalhazardand/or󰘰reandexplosionhazard
ifpinched.
NOTE: NOTE:
NOTE:ConsultGracoTechnicalAssistanceoryour
Gracodistributorifdimensionalinformationonthe
󰘱ameproofjointsisnecessary.
3A3165H
11

Graco Graco
GracoInformation Information Information
NOTE: NOTE:
NOTE:ForGracoWarrantyinformationseeDriverOperationmanual.
ForthelatestinformationaboutGracoproducts,visitwww.graco.com.Forpatentinformation,seewww.graco.com/patents.
To To
Toplace place placean an anorder, order, order,contactyourGracoDistributororcalltoidentifythenearestdistributor.Phone: Phone: Phone:[phone]or or orToll Toll TollFree: Free: Free:
1-800-328-0211Fax: Fax:
Fax:[phone]
Allwrittenandvisualdatacontainedinthisdocumentre󰘱ectsthelatestproductinformationavailableatthetimeofpublication.
Gracoreservestherighttomakechangesatanytimewithoutnotice.OriginalInstructions.ThismanualcontainsEnglish.MM3A3165 3A3165
3A3165
Graco Graco
GracoHeadquarters: Headquarters: Headquarters:MinneapolisInternational International InternationalOf󰘰ces: Of󰘰ces: Of󰘰ces:Belgium,China,Japan,Korea
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Copyright2021, 2021, 2021,Graco Graco GracoInc. Inc. Inc.All All AllGraco Graco Gracomanufacturing manufacturing manufacturinglocations locations locationsare are areregistered registered registeredto to toISO ISO ISO9001. 9001. 9001.
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RevisionH–January2021