Graco S20 Instruction Manual

313526S
EN
Operation
Supply Systems
Used to transfer medium to high viscosity sealants and adhesive materials, at ambient
temperature, out of various sized material shipping containers. For professional use only.
S20 3 inch single post
20 liter (5 gallon)
125 psi (0.9 MPa, 9 bar) Maximum Air Inlet Pressure
D60 3 inch dual post
60 liter (16 gallon), 30 liter (8 gallon), 20 liter (5 gallon)
150 psi (1.0 MPa, 10 bar) Maximum Air Inlet Pressure
D200 3 inch dual post
200 liter (55 gallon), 115 liter (30 gallon), 60 liter (16
gallon), 30 liter (8 gallon), 20 liter (5 gallon)
150 psi (1.0 MPa, 10 bar) Maximum Air Inlet Pressure
D200s 6.5 inch dual post
200 liter (55 gallon), 115 liter (30 gallon)
125 psi (0.9 MPa, 9 bar) Maximum Air Inlet Pressure
See page 4 for model information and approvals.
Important Safety Instructions
Read all warnings and instructions in this
manual before using the equipment.
Save these instructions. D200
Model CM14BA
ti10429a

2 313526S
Contents
Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Pump Identification . . . . . . . . . . . . . . . . . . . . . . . 6
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Component Identification . . . . . . . . . . . . . . . . . . . 11
D200 3 in. and D200s 6.5 in. Dual Post . . . . . . . 11
S20 3 in. Single Post and D60 3 in. Dual Post. . 12
Integrated Air Controls (G) . . . . . . . . . . . . . . . . . 13
Air Line Accessories . . . . . . . . . . . . . . . . . . . . . 14
2-Button Interlock Air Controls Accessory . . . . 14
Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
General Information . . . . . . . . . . . . . . . . . . . . . . 15
Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Flush Before Using Equipment . . . . . . . . . . . . . 15
Mechanical Setup . . . . . . . . . . . . . . . . . . . . . . . 16
Connect Remote DataTrak to Power (Optional). 16
Attach and Adjust Drum Low/Empty Sensor
(Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Light Tower Accessory. . . . . . . . . . . . . . . . . . . . 17
Attach Drum Stops . . . . . . . . . . . . . . . . . . . . . . 18
Supply System Overview . . . . . . . . . . . . . . . . . . . . 19
Basic Supply System Operating Controls . . . . . 19
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Pressure Relief Procedure . . . . . . . . . . . . . . . . . 21
Start and Adjust Ram . . . . . . . . . . . . . . . . . . . . . 22
Start and Adjust Pump . . . . . . . . . . . . . . . . . . . . 24
Change Drums . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Shutdown of the Pump . . . . . . . . . . . . . . . . . . . 27
Remote DataTrak Setup . . . . . . . . . . . . . . . . . . . 27
Remote DataTrak Controls and Indicators. . . . . . 28
Remote DataTrak Operation . . . . . . . . . . . . . . . . . 29
Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Run Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Prime Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Setup Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Diagnostic Mode . . . . . . . . . . . . . . . . . . . . . . . . 33
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Ram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Remote DataTrak, Light Tower, Drum Low/Empty
Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Recycling and Disposal . . . . . . . . . . . . . . . . . . . . . 42
End of Product Life. . . . . . . . . . . . . . . . . . . . . . . 42
Technical Specifications . . . . . . . . . . . . . . . . . . . . 44
California Proposition 65 . . . . . . . . . . . . . . . . . . . . 45
Graco Standard Warranty. . . . . . . . . . . . . . . . . . . . 46

Related Manuals
313526S 3
Related Manuals
Manual in
English Description
Supply Systems
313527 Supply Systems Repair-Parts
313528 Tandem Supply Systems Operation
313529 Tandem Supply Systems Repair-Parts
3A8595 L20c Single Post Supply System
Operation
Pump Packages
312376 Check-Mate® Pump Packages
Instruction-Parts
311828 Dura-Flo® Pump Packages (145cc, 180cc,
220cc, 290cc) Instructions-Parts Manual
311826 Dura-Flo Pump Packages (430cc, 580cc)
Instructions-Parts Manual
311833 Two-Ball NXT® Pump Packages (1000cc)
Instructions-Parts Manual
Pump Parts and Repair
312375 Check-Mate Displacement Pumps
Instructions-Parts
3A8564 Check-Mate Elite Series Displacement
Pumps Instructions-Repair-Parts
311827 Dura-Flo Displacement Pumps (145cc,
180cc, 220cc, 290cc) Instructions-Parts
Manual
311825 Dura-Flo Displacement Pumps (430cc,
580cc) Instructions-Parts Manual
311717 Carbon Steel Displacement Pump
(1000cc) Instructions-Parts Manual
312889 60 cc Check-Mate Displacement Pump
Repair Parts Manual
312467 100 cc Check-Mate Displacement Pump
Repair Parts Manual
312468 200 cc Check-Mate Displacement Pump
Repair Parts Manual
312469 250 cc Check-Mate Displacement Pump
Repair Parts Manual
312470 500 cc Check-Mate Displacement Pump
Repair Parts Manual
Air Motors
311238 NXT Air Motor (Nxxxxx models)
Instructions-Parts
312796 NXT Air Motor (Mxxxxx models)
Instructions-Parts
334644 Xtreme® XL Air Motor, Instructions-Parts
Accessories
312374 Air Controls Instructions-Parts
312491 Pump Fluid Purge Kit
312492 Drum Roller Kit Instruction
312493 Light Tower Kit Instruction
406681 Platen Cover Kit
334048 EPDM Hose Wiper Kit
312494 Enclosed Wetcup Recirculation Kit
Manual in
English Description

Models
4 313526S
Models
Check the identification plate (ID) for the 6-digit part number of the supply
system. Use the following matrix to define the construction of the supply
system, based on the six digits. For example, Part No. CM14BA
represents a Check-Mate supply system (CM), a carbon steel Check-Mate
100 MaxLife® displacement pump with an NXT 2200 air motor with remote
DataTrak™ (pump code 14), a 3 in. dual post ram with integrated air
controls (B) and a 55-gallon, uncoated platen with a neoprene seal (A).
Some configurations in the following matrix cannot be built. See the
Product Selection guide for available systems.
To order replacement parts, see the Parts section in the Supply Systems
Repair-Parts manual. The digits in the matrix on the next page do not
correspond to the Ref. Nos. in the Parts drawings and lists.
ID
D200 and D200s Models
S20 Models
D60 Models
ID
ID

Models
313526S 5
Key:
Other Available Models: 262868. This model is th e same as CM-__-3-B models, such as CM-11-3-B, but uses
Check-Mate Pump P40DCS (NXT2200/CM 100) instead of the other pumps listed on page 6.
CM 14 B A
First and
Second Digit Third and Fourth Digit Fifth Digit Sixth Digit
Pump Code
Ram Options Platen and Seal Options
Size
Model
Name
DataTrak
Voltage Air Controls Platen Size
Platen
Style
Platen
Material
Seal
Material
CM
(Supply
System with
Check-Mate
displacement
pump)
GD
(Supply
System with
Dura-Flo
displacement
pump)
(See Table 1
for 2-digit
Dura-Flo
Pump Code)
(See Table 2
for 2-digit
Check-Mate
Pump Code)
23 in. S20c no volt INT B20 L (5 Gal) F, SW CS Nitrile
33 in. S20 no volt INT C20 L (5 Gal) F, SW CS Polyurethane
43 in. D60 no volt INT F20 L (5 Gal) F, SW SST PTFE
53 in. D200 no volt INT G20 L (5 Gal) F, DW CS Nitrile
63 in D200i no volt 2-Button
Interlock H20 L (5 Gal) F, DW CS Polyurethane
76.5 in. D200s no volt INT P20 L (5 Gal) F, SW CS PVC
86.5 in. D200si no volt 2-Button
Interlock J30 L (8 Gal) F, SW CS Nitrile
93 in. D200 24 Vdc INT K30 L (8 Gal) F, SW CS Polyurethane
A3 in. D200i 24 Vdc 2-Button
Interlock L30 L (8 Gal) F, SW SST PTFE
B3 in. D200 100-240
Vac INT M30 L (8 Gal) F, DW CS Nitrile
C3 in. D200i 100-240
Vac
2-Button
Interlock R30 L (8 Gal) F, DW CS Polyurethane
F6.5 in. D200s 24 Vdc INT S60 L (16 Gal) F, SW CS Nitrile
G6.5 in. D200si 24 Vdc 2-Button
Interlock T60 L (16 Gal) F, SW CS Polyurethane
H6.5 in. D200s 100-240
Vac INT U60 L (16 Gal) F, SW SST PTFE
J6.5 in. D200si 100-240
Vac
2-Button
Interlock W60 L (16 Gal) F, DW CS Nitrile
L3 in. S20 100-240
Vac INT Y60 L (16 Gal) F, DW CS Polyurethane
M3 in. S20 24 Vdc INT 7115 L(30
Gal) D CS EPDM
R3 in. D60 100-240
Vac INT 8200 L (55 Gal) DR
PTFE
coated
AL
EPDM
T3 in. D60i 100-240
Vac
2-Button
Interlock 9200 L (55 Gal) DR
PTFE
coated
AL
EPDM
U3 in. D60 24 Vdc INT A200 L
(55 Gal) DR
PTFE
coated
AL
Neoprene
W3 in. D60i 24 Vdc 2-Button
Interlock D200 L (55 Gal) DR
PTFE
coated
AL
EPDM Hose
Y3 in. D60i no volt 2-Button
Interlock E200 L (55 Gal) DR
PTFE
coated
AL
Neoprene
(small)
S = Single ram cylinder s = 6.5 inch ram cylinder F = Flat 200 = 200L (55 gal) SW = Single wiper
D = Dual ram cylinder i = 2-Button Interlock D = D Style 60 = 60L (16 gal) DW = Double wiper
L = Lift only c = Cart mount DR = Dual o-ring 20 = 20L (5 gal) or 30L
(8 gal)
INT = Integrated air
controls

Models
6 313526S
Pump Identification
See the Check-Mate, Dura-Flo, or NXT Pump Packages Instruction-Parts manual or the ID plate on the pump to
determine the pump part number.
The pump identification code listed in each table represents the air motor series, nominal air motor size (cc), pump
series, pump displacement (cc), and pump material of construction. For example, NXT 2200/DF 154 SS represents
a 2200 cc (2200) NXT Air Motor (NXT), with a 154 cc (154) stainless steel (SS) Dura-Flo (DF) pump.
• Air Motor Series Options: NXT or Xtreme XL
• Pump Series Options: Check Mate (CM) or Dura-Flo (DF)
• Pump Materials of Construction: Carbon steel (CS) or Stainless steel (SS)
NOTE: For further breakdown of the pump and drive configuration for a specific pump code, refer to the manual
listed at the top of the column containing the six digit pump part number in Table 1 and Table 2.
Table 1: Dura-Flo Pump Identification Code/Part No. Index
Pump
Code
Pump Part
(see manual
311828)
NXT 2200/DF 145SS
A1 P31LSS
NXT 3400/DF 145SS
B1 P46LSS
NXT 3400/DF 180SS
B5 P41LSS
NXT 3400/DF 220SS
C1 P30LSS
NXT 6500/DF 220SS
CA P57LSS
Xtreme XL/DF 290SS
DL P71LSS
Pump
Code
Pump Part
(see manual
311826)
NXT 3400/DF 430SS
E5 P15LSS
E6 P15LSM
NXT 6500/DF 430SS
EF P32LSS
EG P32LSM
Xtreme XL/DF 430
EL P47LSS
EM P47LSM
ES P47LCM
ET P47LCS
NXT 3400/DF 580SS
F5 P12LSS
F6 P12LSM
Pump
Code
Pump Part
(see manual
311826)
NXT 6500/DF 580CS
F9 P22LCS
NXT 6500/DF 580SS
FF P22LSS
FG P22LSM
Xtreme XL/DF 580CS
FL P35LSS
FM P35LSM
FT P35LCS
Pump
Code
Pump Part
(see manual
311833)
NXT 6500/DF 1000CS
G9 P10LCS

Models
313526S 7
Table 2: Check-Mate Pump Identification Code/Part No. Index
Pump
Code
Pump Part (see
manual 312376)
NXT 200/CM 60
4A P05LCS
4B P05LCM
4C P05LSS
4F P05LSM
NXT 400/CM 60
6A P11LCS
6B P11LCM
6C P11LSS
6F P11LSM
6G P11RCS
6H P11RCM
6J P11RSS
6K P11RSM
61 P11SCS
62 P11SCM
63 P11SSS
64 P11SSM
NXT 700/CM 60
7A P20LCS
7B P20LCM
7C P20LSS
7F P20LSM
7G P20RCS
7H P20RCM
7J P20RSS
7K P20RSM
71 P20SCS
72 P20SCM
73 P20SSS
74 P20SSM
NXT 1200/CM 60
8A P38LCS
8B P38LCM
8C P38LSS
8F P38LSM
8G P38RCS
8H P38RCM
8J P38RSS
8K P38RSM
81 P38SCS
82 P38SCM
83 P38SSS
84 P38SSM
NXT 1800/CM 60
9A P61LCS
9B P61LCM
9C P61LSS
9F P61LSM
9G P61RCS
9H P61RCM
9J P61RSS
9K P61RSM
91 P61SCS
92 P61SCM
93 P61SSS
94 P61SSM
NXT 2200/CM 100
11 P40LCS
12 P40LCM
1D P40LCE
1F P40LSS
1G P40LSM
13 P40RCS
14 P40RCM
1H P40RSS
1J P40RSM
10 P40SSS
1A P40SSM
19 P40SCS
NXT 3400/CM 100
15 P63LCS
16 P63LCM
1T P63LSS
1U P63LSM
17 P63RCS
18 P63RCM
1W P63RSS
1Y P63RSM
1B P63SSS
1C P63SSM
Pump
Code
Pump Part (see
manual 312376)
NXT 2200/CM 200
21 P23LCS
22 P23LCM
2K P23LCE
23 P23RCS
24 P23RCM
25 P23LSS
26 P23LSM
27 P23RSS
28 P23RSM
NXT 3400/CM 200
29 P36LCS
2A P36LCM
2D P36LCE
2B P36RCS
2C P36RCM
2F P36LSS
2G P36LSM
2H P36RSS
2J P36RSM
NXT 6500/CM 200
2L P68LCS
2M P68LCM
2R P68RCS
2S P68RCM
2T P68LSS
2U P68LSM
2W P68RSS
2Y P68RSM
20 P68SCS
NXT 3400/CM 250
31 P29LCS
32 P29LCM
33 P29RCS
34 P29RCM
35 P29LSS
36 P29LSM
37 P29RSS
38 P29RSM
Pump
Code
Pump Part (see
manual 312376)
NXT 6500/CM 250
39 P55LCS
3A P55LCM
3B P55RCS
3C P55RCM
3F P55LSS
3G P55LSM
3H P55RSS
3J P55RSM
Xtreme XL/CM 250
3L P85LCS
3M P85LCM
3R P85LSS
3S P85LSM
NXT 3400/CM 500
51 P14LCS
52 P14LCM
53 P14RCS
54 P14RCM
55 P14LSS
56 P14LSM
57 P14RSS
58 P14RSM
NXT 6500/CM 500
59 P26LCS
5A P26LCM
5B P26RCS
5C P26RCM
5F P26LSS
5G P26LSM
5H P26RSS
5J P26RSM
Xtreme XL/CM 500
5L P42LCS
5M P42LCM
5R P42LSS
5S P42LSM
No Pump
NN ---
Pump
Code
Pump Part (see
manual 312376)

Warnings
8 313526S
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The
exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks.
When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings.
Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this
manual where applicable.
WARNING
SKIN INJECTION HAZARD
High-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce skin. This
may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical
treatment.
• Do not point dispensing device at anyone or at any part of the body.
• Do not put your hand over the fluid outlet.
• Do not stop or deflect leaks with your hand, body, glove, or rag.
• Follow the Pressure Relief Procedure when you stop dispensing and before cleaning, checking, or
servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses and couplings daily. Replace worn or damaged parts immediately.
MOVING PARTS HAZARD
Moving parts can pinch, cut or amputate fingers and other body parts.
• Keep clear of moving parts.
• Keep your hands away from the follower plate and the lip of the drum while the ram is operating.
• Keep your hands away from the ram frame while the ram is operating.
• Do not operate equipment with protective guards or covers removed.
• Equipment can start without warning. Before checking, moving, or servicing equipment, follow the
Pressure Relief Procedure and disconnect all power sources.

Warnings
313526S 9
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. Paint or
solvent flowing through the equipment can cause static sparking. To help prevent fire and explosion:
• Use equipment only in well-ventilated area.
• Eliminate all ignition sources, such as pilot lights, cigarettes, portable electric lamps, and plastic
drop cloths (potential static sparking).
• Ground all equipment in the work area. See Grounding instructions.
• Never spray or flush solvent at high pressure.
• Keep work area free of debris, including solvent, rags and gasoline.
• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes
are present.
• Use only grounded hoses.
• Hold dispense valve firmly to side of grounded pail when triggering into pail. Do not use pail liners
unless they are anti-static or conductive.
•Stop operation immediately if static sparking occurs or you feel a shock. Do not use equipment
until you identify and correct the problem.
• Keep a working fire extinguisher in the work area.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Specifications in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical
Specifications in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For
complete information about your material, request Safety Data Sheets (SDSs) from distributor or
retailer.
• Do not leave the work area while equipment is energized or under pressure.
• Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine
manufacturer’s replacement parts only.
• Do not alter or modify equipment. Alterations or modifications may void agency approvals and
create safety hazards.
• Make sure all equipment is rated and approved for the environment in which you are using it.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
ELECTRIC SHOCK HAZARD
This equipment must be grounded. Improper grounding, setup, or usage of the system can cause
electric shock.
• Turn off and disconnect power cord before servicing equipment.
• Connect only to grounded electrical outlets.
• Use only 3-wire extension cords.
• Ensure ground prongs are intact on power and extension cords.
• Do not expose to rain. Store indoors.
WARNING

Warnings
10 313526S
SPLATTER HAZARD
Hot or toxic fluid can cause serious injury if splashed in the eyes or on skin. During blow off of platen,
splatter may occur.
• Use minimum air pressure when removing platen from drum.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.
• Read Safety Data Sheets (SDSs) to know the specific hazards of the fluids you are using.
• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
PERSONAL PROTECTIVE EQUIPMENT
Wear appropriate protective equipment when in the work area to help prevent serious injury, including
eye injury, hearing loss, inhalation of toxic fumes, and burns. Protective equipment includes but is not
limited to:
• Protective eyewear, and hearing protection.
• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.
WARNING