Graco SaniForce 24V310 Parts list manual

Instructions/Parts
SaniForce® SaniForce®
SaniForce®Piston Piston PistonPump Pump Pump
Elevator Elevator
ElevatorPackages Packages Packages333406E
EN
For For
Foruse use usein in insanitary sanitary sanitaryapplications applications applicationsto to totransfer transfer transferlow low lowto to tomedium medium mediumviscosity viscosity viscosity󰘱uids. 󰘱uids. 󰘱uids.For For Forprofessional professional professionaluse use useonly. only. only.Not Not Not
approved approved
approvedfor for foruse use usein in inEuropean European Europeanexplosive explosive explosiveatmosphere atmosphere atmospherelocations. locations. locations.
Important Important
ImportantSafety Safety SafetyInstructions Instructions Instructions
Readallwarningsandinstructionsinthismanual.Save Save
Savethese these these
instructions. instructions.
instructions.
MaximumAirInletPressure:100psi
(0.7MPa,7.0bar)
NOTE:Ifusinganelectricprogressive
cavitypump,refertothepump
manualforallfunctionsforoperation
andmaintenanceofthepump.For
operationandmantenanceofthe
elevator,refertothismanual.
PROVENQUALITY.LEADINGTECHNOLOGY.
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Contents Contents
Contents
Models...............................................................3
Warnings...........................................................5
SystemComponents...........................................8
Installation..........................................................9
ChooseaLocation.......................................9
UnpacktheEquipment.................................9
MoveEquipmenttoLocation.........................9
Assembly....................................................9
GroundtheEquipment.................................11
Setup..........................................................12
Operation...........................................................14
PressureReliefProcedure............................14
FlushBeforeFirstUse..................................14
SetHeightofArticulatingArm.......................14
StartandAdjusttheElevator........................15
StartandAdjustthePump............................16
ChangeDrums............................................16
CleantheElevatorandPump.......................17
Shutdown....................................................17
Troubleshooting..................................................18
Repair................................................................19
ReplaceElevatorSeal..................................19
ServicethePump.........................................20
LubricatethePacking...................................20
RemoveWaterfromAirCylinder...................20
RepairorReplaceAirControlParts...............20
Parts..................................................................22
Dimensions........................................................33
AppendixA:AirConnections...............................35
TechnicalData...................................................37
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Models
Models Models
Models
SeeIDtagonsideofairmotor(locatedunderthe
motorcover)formodelnumber.
Includes: Includes:
Includes:
Model Model
ModelCart Cart Cartand and andHandle Handle HandlePump Pump
PumpPackings Packings PackingsPump Pump PumpBrackets Brackets Brackets
24V310†�nonenone24V303†
24V311†nonenone24V303†
24V312�nonenone24V307
24V313nonenone24V307
24V314�nonenone24V304
24V315nonenone24V304
24V316�2:1UHMWPE24V303
24V317�2:1PTFE24V303
24V3182:1UHMWPE24V303
24V3192:1PTFE24V303
24V320�6:1Buna-n24V307
24V321�6:1PTFE24V307
24V3226:1Buna-n24V307
24V3236:1PTFE24V307
24V324�5:1Varied24V304
24V3255:1Varied24V304
26C025*�nonenone24Y523
26C026*nonenone24Y523
*ForusewithMonark5:1pump†Forusewithprogressivecavitypumps25Cxxx.
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Material Material
MaterialCerti󰘰cation Certi󰘰cation Certi󰘰cation
SaniForce SaniForce
SaniForceProduct Product ProductFamily Family Family
IssueDate:April1,2014
All󰘱uidcontactmaterialsintheSaniForceproductfamilyareFDA-CompliantandmeettheUnitedStates
CodeofFederalRegulations(CFR)Title21,Section177orareofacorrosionresistantgradeStainless
Steel.Thisincludesthebelowproductgroups:
SaniForce515,1040,1590,and2150Air-OperatedDoubleDiaphragmPumps
SaniForce1590,3150HSAir-OperatedDoubleDiaphragmPumps
SaniForce1590,3150HS3-ACerti󰘰edAir-OperatedDoubleDiaphragmPumps
SaniForce2:1,5:1,6:1,and12:1Air-OperatedPistonPumps
SaniForceDiaphragmPumpandPistonPumpDrumUnloaders
SaniForcePistonPumpElevators
SaniForceDiaphragmPumpandPistonPumpBinEvacuationSystems
0000000000000
0000000000000
0000000000000
0000000000000
BradleyA.Byron
QualityManager
GracoInc.
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Warnings
Warnings Warnings
Warnings
Thefollowingwarningsareforthesetup,use,grounding,maintenanceandrepairofthisequipment.The
exclamationpointsymbolalertsyoutoageneralwarningandthehazardsymbolreferstoprocedure-speci󰘰c
risks.WhenthesesymbolsappearinthebodyofthismanualoronlabelsreferbacktotheseWarnings.
Product-speci󰘰chazardsymbolsandwarningsnotcoveredinthissectionmayappearthroughoutthebodyof
thismanualwhereapplicable.
WARNING WARNING
WARNING
FIRE FIRE
FIREAND AND ANDEXPLOSION EXPLOSION EXPLOSIONHAZARD HAZARD HAZARD
Flammablefumes,suchassolventandpaintfumes,inwork work
workarea area areacanigniteorexplode.Tohelp
prevent󰘰reandexplosion:
•Useequipmentonlyinwellventilatedarea.
•Eliminateallignitionsources;suchaspilotlights,cigarettes,portableelectriclamps,and
plasticdropcloths(potentialstaticarc).
•Keepworkareafreeofdebris,includingsolvent,ragsandgasoline.
•Donotplugorunplugpowercords,orturnpowerorlightswitchesonoroffwhen󰘱ammable
fumesarepresent.
•Groundallequipmentintheworkarea.SeeGrounding Grounding
Groundinginstructions.
•Useonlygroundedhoses.
•Holdgun󰘰rmlytosideofgroundedpailwhentriggeringintopail.Donotusepaillinersunless
theyareantistaticorconductive.
•Stop Stop
Stopoperation operation operationimmediately immediately immediatelyifstaticsparkingoccursoryoufeelashock,Donotuse
equipmentuntilyouidentifyandcorrecttheproblem.
•Keepaworking󰘰reextinguisherintheworkarea.
Staticchargemaybuilduponplasticpartsduringcleaningandcoulddischargeandignite
󰘱ammablevapors.Tohelpprevent󰘰reandexplosion:
•Cleanplasticpartsonlyinwellventilatedarea.
•Donotcleanwithadrycloth.
•Donotoperateelectrostaticgunsinequipmentworkarea.
PRESSURIZED PRESSURIZED
PRESSURIZEDEQUIPMENT EQUIPMENT EQUIPMENTHAZARD HAZARD HAZARD
Fluidfromtheequipment,leaks,orrupturedcomponentscansplashintheeyesoronskin
andcauseseriousinjury.
•FollowthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedurewhenyoustopspraying/dispensingandbefore
cleaning,checking,orservicingequipment.
•Tightenall󰘱uidconnectionsbeforeoperatingtheequipment.
•Checkhoses,tubes,andcouplingsdaily.Replacewornordamagedpartsimmediately.
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Warnings
WARNING WARNING
WARNING
EQUIPMENT EQUIPMENT
EQUIPMENTMISUSE MISUSE MISUSEHAZARD HAZARD HAZARD
Misusecancausedeathorseriousinjury.
•Donotoperatetheunitwhenfatiguedorunderthein󰘱uenceofdrugsoralcohol.
•Donotexceedthemaximumworkingpressureortemperatureratingofthelowestrated
systemcomponent.SeeTechnical Technical
TechnicalData Data Datainallequipmentmanuals.
•Use󰘱uidsandsolventsthatarecompatiblewithequipmentwettedparts.SeeTechnicalData
inallequipmentmanuals.Read󰘱uidandsolventmanufacturer’swarnings.Forcomplete
informationaboutyourmaterial,requestMSDSfromdistributororretailer.
•Donotleavetheworkareawhileequipmentisenergizedorunderpressure.(Ifapplicable.)
•TurnoffallequipmentandfollowthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedurewhenequipmentisnotinuse.
•Checkequipmentdaily.Repairorreplacewornordamagedpartsimmediatelywithgenuine
manufacturer’sreplacementpartsonly.
•Donotalterormodifyequipment.Alterationsormodi󰘰cationsmayvoidagencyapprovals
andcreatesafetyhazards.
•Makesureallequipmentisratedandapprovedfortheenvironmentinwhichyouareusingit.
•Useequipmentonlyforitsintendedpurpose.Callyourdistributorforinformation.
•Routehosesandcablesawayfromtraf󰘰careas,sharpedges,movingparts,andhotsurfaces.
•Donotkinkoroverbendhosesorusehosestopullequipment.
•Keepchildrenandanimalsawayfromworkarea.
•Complywithallapplicablesafetyregulations.
PLASTIC PLASTIC
PLASTICPARTS PARTS PARTSCLEANING CLEANING CLEANINGSOLVENT SOLVENT SOLVENTHAZARD HAZARD HAZARD
Manysolventscandegradeplasticpartsandcausethemtofail,whichcouldcauseserious
injuryorpropertydamage.
•Useonlycompatiblewater-basedsolventstocleanplasticstructuralorpressure-containing
parts.
•SeeTechnical Technical
TechnicalData Data Datainthisandallotherequipmentinstructionmanuals.Read󰘱uidand
solventmanufacturer’sMSDSsandrecommendations.
MOVING MOVING
MOVINGPARTS PARTS PARTSHAZARD HAZARD HAZARD
Movingpartscanpinch,cutoramputate󰘰ngersandotherbodyparts.
•Keepclearofmovingparts.
•Donotoperateequipmentwithprotectiveguardsorcoversremoved.
•Pressurizedequipmentcanstartwithoutwarning.Beforechecking,moving,orservicing
equipment,followthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedureanddisconnectallpowersources.
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Warnings
WARNING WARNING
WARNING
TOXIC TOXIC
TOXICFLUID FLUID FLUIDOR OR ORFUMES FUMES FUMESHAZARD HAZARD HAZARD
Toxic󰘱uidsorfumescancauseseriousinjuryordeathifsplashedintheeyesoronskin,
inhaled,orswallowed.
•ReadMSDSstoknowthespeci󰘰chazardsofthe󰘱uidsyouareusing.
•Storehazardous󰘱uidinapprovedcontainers,anddisposeofitaccordingtoapplicable
guidelines.
PERSONAL PERSONAL
PERSONALPROTECTIVE PROTECTIVE PROTECTIVEEQUIPMENT EQUIPMENT EQUIPMENT
Wearappropriateprotectiveequipmentwhenintheworkareatohelppreventseriousinjury,
includingeyeinjury,hearingloss,inhalationoftoxicfumes,andburns.Thisprotective
equipmentincludesbutisnotlimitedto:
•Protectiveeyewear,andhearingprotection.
•Respirators,protectiveclothing,andglovesasrecommendedbythe󰘱uidandsolvent
manufacturer
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SystemComponents
System System
SystemComponents Components Components
Allmodelsincludetheelevator(1),thearticulating
arm(2),andamountingkit(3).Mobilemodelsalso
includethehandle(4)andthecart(5).Somemodels
alsoincludeapump(6).
1ElevatorFrame—includespneumaticcontrols
toregulateairtothepumpairmotorandtothe
aircylinderthatraisesandlowersthepumpin
andoutofthematerialcontainer.
2ArticulatingArm(allowslateralmovementofthe
pumprelativetotheelevator)
3MountingKit(connectsthepumptothe
articulatingarm)
4Drivehandle(usedonmobilemodelstosteer
thecart)
5Cart(formobilemodels)
6Pumptomovematerialfromthedrumtothe
targetapplication
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Installation
Installation Installation
Installation
Choose Choose
Choosea a aLocation Location Location
Choosealocationthatmeetsthefollowing
requirements:
•Isclosetowherethe󰘱uidisbeingdeliveredto
minimizebackpressureandmaximize󰘱owrate.
•Providesenoughroomaroundtheequipmentfor
maintenance.
•Providesenoughroomforaccesstotheairsupply
shutoffvalvesandthepneumaticcontrols.
•Providesenoughroomtoloadandunload󰘱uid
drums,possiblyfouronapallet,withaforkliftor
handtruck.
•Hassuf󰘰cientoverheadclearance—10feetfor
stationarymodels,11feetformobilemodels.
•Hasa󰘱at,level󰘱oor.
Unpack Unpack
Unpackthe the theEquipment Equipment Equipment
NOTICE NOTICE
NOTICE
Movingorinstallingtheelevatorcomponents
withoutfollowingtheseinstructionsmaydamage
theequipment.
1.Inspectthecrateandboxesforshippingdamage.
Contactthecarrierifdamaged.
2.Openallboxes.Mobile Mobile
MobileModels: Models: Models:Removethe
sidesandtopofthecratecontainingthecart.
3.Checkthecontentsforlooseordamagedparts.
4.Comparethepackingslipagainstitemsinsidethe
boxes.ImmediatelycallyourGracodistributor
aboutanyshortagesordamage.
5.Removethecomponentsfromtheboxes.Mobile Mobile
Mobile
Models: Models:
Models:Donotremovethecartfromthepallet
atthistime.
Move Move
MoveEquipment Equipment Equipmentto to toLocation Location Location
Toavoidcrushinginjuriesormusclestrains,never
haveonepersonmoveorlifttheelevator,thecart,
orthe6:1or12:1pump.
Useaforkliftorhandtruckandsupportdevices,
suchasahoist,andhaveanadequatenumberof
personneltomovetheelevator,thecart,andthe
largerpumps.Avoidjarringtheequipmentwhile
movingit.
NOTE: NOTE:
NOTE:
•Ensurethereisanadequatecompressedair
supply.Refertoyourpumpmanualforyourair
consumption.
•Havethepumpmanualavailable.
•Ensurethatallhosesareproperlysizedand
pressureratedforthesystem.
Assembly Assembly
Assembly
1.Anchortheelevator.
Stationary Stationary
StationaryModels: Models: Models:Usefour1/2–inchanchor
bolts(notsupplied)toanchorthebaseplateof
theelevatortothe󰘱oor.Followholepattern
shown.
10.0" 4XØ0.5"
10.0"
Mobile Mobile
MobileModels: Models: Models:Lockthewheelsonthecart.Use
four1/2–13x1.25in.bolts(9)toanchorthebase
plateoftheelevatortothecart.
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Installation
2.Attachthearticulatingarm.
All All
Allmodels: models: models:Remove4nuts(308),washers(307)
andtheu-bolt(306)fromthearm.Placethearm
ontheelevatorrisertubeatthedesiredmounting
levelforyourpump.Reattachtheu-boltand
hand-tightenthenutstosecurethearmtothe
tube.
Figure1
3.Attachthepumpbracket(401)andpumptothe
articulatingarm.
Figure22:1andProgressiveCavityPump
Models:
Figure35:1PumpModels:
Figure46:1PumpModels:
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Installation
4.5:1 5:1
5:1and and and6:1 6:1 6:1Models: Models: Models:Usescrews(406)toattach
thetierodguard(407)tothemountingbracket
(401).Cuttrim(410)to󰘰tandplaceonthesharp
edgesoftheguard.Do Do
Donot not notoperate operate operatethe the the5:1 5:1 5:1or or or6:1 6:1 6:1
pump pump
pumpwithout without withoutthe the theguard guard guardin in inplace. place. place.
5.Mobile Mobile
MobileModels: Models: Models:Attachthedrivehandle(501)to
theaircontrolmountingplate.Usescrews(502),
washers(503),andnuts(504).Handtighten.
Ground Ground
Groundthe the theEquipment Equipment Equipment
Theequipmentusedwiththeelevatormustbe
groundedtoreducetheriskofstaticsparking.
Staticsparkingcancausefumestoigniteor
explode.Groundingprovidesanescapewirefor
theelectricalcurrent.
Pump: Pump:
Pump:Connectagroundwire(GracoPN238909)to
thegroundscrewontheairmotorbase.Connectthe
otherendofthegroundwiretoatrueearthground.
Air Air
Airand and and󰘱uid 󰘱uid 󰘱uidhoses: hoses: hoses:Useonlyelectricallyconductive
hoseswithamaximumof500ft.(150m)combined
hoselengthtoensuregroundingcontinuity.Check
electricalresistanceofhoses.Iftotalresistance
togroundexceeds25megohms,replacehose
immediately.
Air Air
Aircompressors: compressors: compressors:Followmanufacturer’s
recommendations.
Dispense Dispense
Dispensevalve: valve: valve:Groundthroughconnectiontoa
properlygrounded󰘱uidhoseandpump.
Material Material
Materialsupply supply supplycontainer: container: container:Followlocalcode.
Container(s) Container(s)
Container(s)that that thatreceive receive receivematerial: material: material:Followlocalcode.
Solvent Solvent
Solventpails pails pailsused used usedwhen when when󰘱ushing: 󰘱ushing: 󰘱ushing:Followlocal
code.Useonlyconductivemetalpails,placedon
agroundedsurface.Donotplacethepailona
nonconductivesurface,suchaspaperorcardboard,
whichinterruptsgroundingcontinuity.
To To
Tomaintain maintain maintaingrounding grounding groundingcontinuity continuity continuitywhen when when󰘱ushing 󰘱ushing 󰘱ushingor or or
relieving relieving
relievingpressure: pressure: pressure:Holdmetalpartofthedispense
valve󰘰rmlytothesideofagroundedmetalpail,then
triggerthevalve.
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Installation
Setup Setup
Setup
Toavoidcontaminatingthe󰘱uid,pipetheexhaust
airtoventoutsideofthe󰘱uidproductarea,away
frompeople,animals,orfoodhandlingareas.
Note
Referencenumbersandlettersin
parenthesesinthetextrefertothecalloutsin
the󰘰guresandthepartsdrawings.
AccessoriesareavailablefromGraco.Makecertain
allaccessoriesaresizedandpressureratedtomeet
yoursystemrequirements.
Figure6isonlyaguideforselectingandinstalling
systemcomponentsandaccessories.Contactyour
Gracodistributorforassistanceindesigningasystem
tosuityourparticularneeds.
1.Connectthemasterairsupplytothe1/2npt(f)
mainairinletvalve(B).Theincomingairpressure
maximumis100psi(0.7MPa,7bar).
2.Verifythattheelevatorairsupplyconnections(Y)
didnotloosenduringshipping.
3.Connectairtubingfromthe1/2npt(f)
push-to-connect󰘰tting(X)tothepumpairinlet
(D).
Air Air
AirControls Controls Controls
Figure5
Key Key
Key
BMainairinletvalve
RPumpairpressureregulator
SPumpairpressuregauge
TPumpairswitch,2position
UElevatorairpressureregulator
VElevatorairpressuregauge
WElevatordirectorswitch,3position
XAiroutlettopump
YAiroutlettoelevator
NOTE: NOTE:
NOTE:Ifusinganelectricprogressivecavitypump,
setpumpairpressureregulatorontheelevator
controlpaneltozeroairpressure.Thesecontrolsare
notneededforpumpoperation.
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Installation
Figure6TypicalInstallation,mobilemodelshown
Key Key
Key
System System
SystemComponents Components Components(included) (included) (included)System System SystemAccessories Accessories Accessories
(sold (sold
(soldseparately) separately) separately)
APump;5:1modelshownHMainairline,100psi(0.7MPA,7.0bar)
maximum,regulatedand󰘰lteredair
BMainairinletvalveJPumpgroundwire(required)
CPumpairexhaustKFluiddrainvalve
DPumpairinlet
EPump󰘱uidoutlet
FRemoteexhausthose(routeawayfrom
food)
GFluidoutlethose
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Operation
Operation Operation
Operation
Movingpartscanpinchorcrushyour󰘰ngersor
hands.Whenraisingorloweringtheelevator,
keep󰘰ngersandhandsawayfromtheelevator,
articulatingarm,drumcover,andthelipofthe
drum.Donotoperatethe5:1or6:1pumpwithout
tierodguardinplace.Toquicklystopthelowering
oftheram,turnthedirectorswitchtoUP.
Pressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedure
FollowthePressureReliefProcedure
wheneveryouseethissymbol.
Thisequipmentstayspressurizeduntilpressure
ismanuallyrelieved.Tohelppreventserious
injuryfromsplashing󰘱uidormovingparts,follow
thePressureReliefProcedurewhenyoustop
dispensingandbeforecleaning,checking,or
servicingtheequipment.
NOTE: NOTE:
NOTE:DonotclosethemainairvalveuntilStep5.
Theaircontrolswillnotoperatewhenthemainair
supplyisintheoffposition.
1.TurnthepumpairswitchtoOFF.
2.Openthe󰘱uidballvalveand/ordispensingvalve
torelievepump󰘱uidpressure.
3.SettheelevatordirectorswitchtoUP
tolift
thepumpoutofthedrum,thenremovedrum.
4.SettheelevatordirectorswitchtoDOWN.
Theelevatorwillslowlylowerallthewaydown.
Leavethedirectorswitchinthedownposition.
Donotputitintoneutral.
5.Closethemainairvalve.
Flush Flush
FlushBefore Before BeforeFirst First FirstUse Use Use
Thesanitarypumpwasassembledusingsanitary
lubricantonmovingpartsandwastestedinwater.
Flushthepumpthoroughlywithanappropriate
cleaningsolutionordisassembleandsanitizethe
partsbeforeusingthepump.Seeyourseparate
pumpmanualforcomplete󰘱ushingandcleaning
proceduresforasanitarypump.Checknational,
state,andlocalcodesforspeci󰘰climitations.
Set Set
SetHeight Height Heightof of ofArticulating Articulating ArticulatingArm Arm Arm
Adjusttheheightofthearticulatingarmandthepump
mountingbrackettomeettheneedsofyoursetup.
1.Closeallairregulatorsandairvalves.
2.Openthemainairvalve.
3.SettheelevatordirectorswitchtoUP.
Slowlyincreaseregulatorpressureuntilthe
elevatorrisestoitsfullheight.
NOTE: NOTE:
NOTE:Generally,40to70psi(0.3to0.48MPa,
3to4.8bar)issuf󰘰cienttoraisetheelevator.
4.Stationary Stationary
StationaryModels: Models: Models:Setanemptydrumagainst
theelevatorbase,underthepump.
Mobile Mobile
MobileModels: Models: Models:Movethecartintoplacebyan
emptydrum.
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Operation
5.Withyourhandsawayfromthedrum,setthe
elevatordirectorswitchtoDOWN.
Fullylowerthepumpintothedrum.Mobile Mobile
Mobile
models: models:
models:Lockthecartwheels.
6.Loosentheu-boltonthearticulatingarm.Raise
thearmuntilthepumpisjustoffthebottomof
thedrum.Blockthepumptoholditinplace,then
tightentheu-boltonthearticulatingarm.
NOTE: NOTE:
NOTE:Thepumpmountingbracketcanconnect
anywhereonthetierods.Startwithitconnectedin
thecenter,andadjustasneededforpropertravel.
Start Start
Startand and andAdjust Adjust Adjustthe the theElevator Elevator Elevator
1.Closeallairregulatorsandairvalves.
2.Openthemainairvalve.
3.SettheelevatordirectorswitchtoUP.
Slowlyincreaseregulatorpressureuntilthe
elevatorrisestoitsfullheight.
NOTE: NOTE:
NOTE:Generally,40to70psi(0.3to0.48MPa,
3to4.8bar)issuf󰘰cienttoraisetheelevator.
4.Stationary Stationary
StationaryModels: Models: Models:Setafull200liter(55gallon)
drumagainsttheelevatorbase.
Mobile Mobile
MobileModels: Models: Models:Movethecartintoplacebyafull
200liter(55gallon)drum.
5.Withyourhandsawayfromthedrum,setthe
elevatordirectorswitchtoDOWN.
Fullylowerthepumpintothedrum.Mobile Mobile
Mobile
Models: Models:
Models:Lockthecartwheels.
NOTE: NOTE:
NOTE:Whentheelevatorisfullylowered,the
pumpshouldbejustoffthebottomofthedrum.
SeeSetHeightofArticulatingArm,page14.
6.Toincreaseordecreasethespeedofdownward
travelontheelevator,removethesidepanelof
theaircontrols.Adjustthebleedvalve(249)as
needed,clockwiseforfaster,counter-clockwise
forslower.Putthesidepanelbackon.Do Do
Donot not not
operate operate
operatethe the theelevator elevator elevatorwith with withthe the theside side sidepanels panels panelsoff. off. off.
7.Thespeedofupwardtravelontheelevatoris
controlledbytheregulatorpressure.
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Operation
Start Start
Startand and andAdjust Adjust Adjustthe the thePump Pump Pump
1.SetthepumpairswitchtoON. Slowly
increasepumpairregulatorpressureuntil
desired󰘱owisachieved.
NOTE: NOTE:
NOTE:Thepumpregulatorissetatthefactory
torelievepressureat80psi,themaximuminlet
pressureoftheSaniForce5:1pump.SaniForce
2:1and6:1pumpscanuseupto100psi.Ifmore
supplypressureisneededfora2:1or6:1pump,
adjustthereliefvalve(209)onthebackofthe
pumpregulatortorelieveathigherpressures.
NOTICE NOTICE
NOTICE
Toavoidequipmentdamage,donotexceed
themaximumpressureratingofyourpump.
2.TurnthepumpairswitchtoOFF when
thedrumisempty,oranytimethepumpbegins
toruntoofast.
NOTICE NOTICE
NOTICE
Toavoidequipmentdamage,donotletthe
pumprunaway.
Change Change
ChangeDrums Drums Drums
1.SetthepumpairswitchtoOFF.
2.Openthe󰘱uidballvalveand/ordispensingvalve
torelieve󰘱uidpressure.
3.Mobile Mobile
MobileModels: Models: Models:Unlockthecartwheels.
4.SettheelevatordirectorswitchtoUP tolift
thepumpoutofthedrum.
5.Stationary Stationary
StationaryModels: Models: Models:Removetheemptydrumand
placethefulldrumagainsttheelevatorbase.
Mobile Mobile
MobileModels: Models: Models:Withairconnectedandthe
mainairvalveintheopenposition,thecartcan
bemovedshortdistanceswhiletheelevatoris
raised.Ifyouaregoingtoturnoffordisconnect
theairtomovethecart,lowertheelevatorallthe
way.Movethecartintopositionbyafulldrum.
6.Withyourhandsawayfromthedrum,setthe
elevatordirectorswitchtoDOWN.
Fullylowerthepumpintothedrum.Mobile Mobile
Mobile
Models: Models:
Models:Lockthecartwheels.
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Operation
Clean Clean
Cleanthe the theElevator Elevator Elevatorand and andPump Pump Pump
NOTE: NOTE:
NOTE:Thefollowinginstructionsareabasic
procedureforcleaningasanitaryelevator.
•Be Be
Besure sure suretofollowyournationalandstatesanitary
standardcodesandlocalregulations.
•Useappropriatecleaninganddisinfectingagents,
atintervalsappropriateforproductprocessed.
•Followcleaningproductmanufacturer’s
instructions.
1.Usetheelevatortoremovethepumpfromthe
󰘱uidcontainerandplaceitinanemptydrum.
Operatethepumptoremoveasmuch󰘱uidas
possible.
2.Flushthesystemthoroughlywithanappropriate
cleaningsolution.
3.Removethepump.
a.Disconnectthe󰘱uidhose.
b.Usetheelevatortoremovethepumpfrom
thedrum.
c.Stationary Stationary
Stationarymodels: models: models:Removethedrum.
Mobile Mobile
Mobilemodels: models: models:Movetheelevatortocleaning
location.Lowertheelevatorsothepump
restsonaclean,slightlyraisedsurface.
d.Removetheclamp
e.Raisetheelevator.Themotor,tierods,and
displacementrodwillseparatefromtherest
ofthepump.
f.Removeallpumppartsforcleaning,then
lowertheelevatoragain.
Note: Note:
Note:Thepumpmust must mustbe be bedisassembled disassembled disassembled
tocleanitthoroughly.Seeyourseparate
pumpmanualforcomplete󰘱ushingand
cleaningproceduresforasanitarypump.
Anydamagedrubberpartsmustbereplaced
astheycouldharbormicroorganismsthat
cancontaminatethe󰘱uid.
4.Cleanexternalsurfacesoftheelevatorandair
motorbeforereassembly.
Shutdown Shutdown
Shutdown
1.FollowthePressureReliefProcedure,page14.
2.Followthepumpshutdowninstructionsinyour
separatepumpmanual.
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Troubleshooting
Troubleshooting Troubleshooting
Troubleshooting
1.FollowPressureReliefProcedure,page14.
2.Checkallpossibleremediesinthe
TroubleshootingChartandinyourpump
manualTroubleshootingChartbefore
disassemblingtheelevatorriserorthepump.
Problem Problem
ProblemCause Cause
CauseSolution Solution Solution
Closedairvalveorcloggedairline.Open,clear
Notenoughelevatorregulator
pressure.
Increase.
Elevatorwillnotraiseorlower.
Wornordamagedpiston.Replace.
Elevatorlowerstoofastortooslow.Travelrateisnotproperlyadjusted.Reset.SeeStartandAdjustthe
Elevator,page15.
Elevatorraisestoofastortooslow.Toomuchornotenoughelevator
regulatorpressure.
Adjustasneeded.
Wornordamagedleathercup
packing.
Replace. Elevatorslowlylowerswhenin
neutral.
Airleakincontrolbox.Checkalltubeconnections.
Pumpairregulatorautomatically
relievespressurebelowdesired
targetfora2:1or6:1pump
Thereliefvalveissetto80psito
accommodatethe5:1pump.
For2:1or6:1pumps,adjustthe
reliefvalveonthebackofthepump
airregulator.Do Do
Donot not notexceed exceed exceedthe the the
pump’s pump’s
pump’smaximum maximum maximumpressure. pressure. pressure.
Elevatormovementisnotsmooth.Leathercuppackingneeds
lubrication.
Lubricate.See
LubricatethePacking,page20.
18333406E
Triplex Sales
1-847-839-8442
www.triplexsales.com

Repair
Repair Repair
Repair
Replace Replace
ReplaceElevator Elevator ElevatorSeal Seal Seal
1.Removethecap(122).
2.Screwthepistonretainercapscrew(113)outof
thepistonandremovetheparts.Inspectparts
forwearanddamage.Replaceasnecessary.
NOTE: NOTE:
NOTE:Whenreplacingpacking(109),installa
newspreader(110)toincreasethelifeofthe
packing.
3.Applyappropriatewaterproofsanitarylubricant
totheinsidesurfaceofthetube.Reassemblein
reverseorder.
4.Applymedium-strengththreadsealanttothe
internalthreadsofthepistonhousing(104)and
thethreadsofthecapscrew(113).Torquethe
capscrewto15to20ft-lb(2027N•m).
Applymedium-strengththread
sealanttothethreads.
Torqueto20to40ft-lb(27to
54N•m).
Torqueto15to20ft-lb(20to
27N•m).
Applyappropriatewaterproof
sanitarylubricanttotheoutside outside
outside
oftheleatherpacking.
Applyappropriatewaterproof
sanitarylubricant.
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Repair
Service Service
Servicethe the thePump Pump Pump
1.FollowthePressureReliefProcedure,page14.
2.Followalldirectionsandwarningsinyourpump
manualtorepairorservicethepump.
Lubricate Lubricate
Lubricatethe the thePacking Packing Packing
Asneeded,removethepacking(109)andapply
appropriatewaterproofsanitarylubricanttothe
externalsurface.Replacethecapandtorqueto20
to40ft-lb(37–54N•m).
Remove Remove
RemoveWater Water Waterfrom from fromAir Air AirCylinder Cylinder Cylinder
Occasionallywatermayaccumulateinthecylinder
fromcondensation.
1.FollowthePressureReliefProcedure,page14.
2.Removetheplug(134).
3.Allowallwatertodrain.
4.ApplythreadsealantorPTFEtapetotheplug
andreinstall.
Repair Repair
Repairor or orReplace Replace ReplaceAir Air AirControl Control ControlParts Parts Parts
IfyouremoveanypartsintheAirControls(127),see
AppendixAforinformationonproperlyreconnecting
anyaffectedairlines.
20333406E
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1-847-839-8442
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