Graco HYDRA-SPRAY EM 400 Operation manual

INSTRUCTIONS-P&F% LIST
This manual contains IMPORTANT
WARNINGS and INSTRUCTIONS
READ AND RETAIN FOR REFERENCE
Rev N
SUPERSEDES hl
PORTABLE ELECTRIC/AIRLESS PAINT SPRAYER
EM 400 HYDRA-SPRAY”
2700 PSI (185 bar) MAXIMUM WORKING PRESSURE
Model 226-400 Series “L”
Model 226-365 Series “L”
CANADIAN
STANDARDS
ASSOCIATION
CERTIFIED
otherwise same as 2X-400
U.S. Patent 3,614,352 and 8-223,@39
INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440

HIGH PRESSURE SPRAY CAN CAUSE SERIOUS INJURY.
FOR PROFESSIONAL USE ONLY.
OBSERVE ALL WARNINGS.
Read and understand all instruction manuals before operating equipment.
INJECTION HAZARD.,.:,. ‘.~ . .. :‘.. I MEDICAL TREATMENT
Fluids under high pressure from spray or leaks can
penetrate the skin and cause extremely serious injury,
including the need for amputation.
If any fluid appears to penetrate your skin, get
EMERGENCY MEDICAL CARE AT ONCE.
DO NOT TREAT AS A SIMPLE CUT.
Tell the doctor exactly what fluid was injected. For
NEVER point the spray gun at anyone or any part of the
body.
treatment instructions have your doctor call the
NATIONAL POISON CENTER NETWORK
(412)#31-6669
NEVER put hand or fingers over the spray tip.
NEVER try to stop or deflect leaks with your hand or
body.
AL WAYS have the tip guard in place when spraying.
When spray gun is not actually spraying, always set the
gun safety latch in the closed or “SAFE” position, mak-
ing the trigger inoperative.
DO NOT REMOVE OR MODIFY any part of the gun.
Check diffuser operation by using the lowest possible
spray pressure with spray tip removed. Trigger gun and
maintain firm metal to metal contact between gun and
metal waste container. Fluid emitted should be diffused
into an irregular stream.
CHECK OPERATION OF ALL GUN SAFETY
DEVICES BEFORE EACH USE.
Always remove the tip from the gun to clean it.
Be very careful when removing the spray tip orhose
from gun. A plugged line contains fluid under pressure.
If tip or line is plugged, open the drain valve, then
loosen tip guard or hose coupling slightly and relieve the
pressure slowly before removing completely.
The electric motor has an overheating protection device not put your fingers into any openings in shield.
which automatically restarts the motor when it cools.
So, before examining or working on a motor which has ALWAYS CHECK to be sure switch is OFF and all lines
stopped, shut off the unit, relieve pressure and pull out
are clear of moving parts before plugging in the power
the electrical plug. This will avoid the hazard of the cord.
motor starting unexpectedly.
ALWAYS unplug unit before removing shield for any
KEEP CLEAR of moving parts when unit is running; do reason.
SYSTEM PRESSURE _ _/ ;~.~~~<~t:;;~~~2
,,~, i.8!:lsj,~‘:;~~~ij ,,., %: . . > ., .:~~,i~>::,i~, ,.$;...: ,..L(*::.,~i,~,~,-;:*,:~!~~I~.&ta!,e~~~~
This unit develops 2750 psi (190 bar) fluid pressure at (EQ°C) or below -40OF (-4o°C). Do not use hose to pull
100 cycles per minute. Always be sure that all com- unit. Before each use, check entire hose for cuts, leaks,
ponents have a maximum working pressure rating at abrasion or bulging or cover or damage of movement of
least as high. couplings. If any of these conditions exist, replace the
hose immediately. Never use tape or any device fo at-
NEVER leave a pressurized unit unattended. tempt to mend the hose.
DO NOT ABUSE HOSE: improper use or handling of Do not use chemicals or agents in the hose which are
hose could result in hose failure and possible personal not compatible with nylon tube and urethane cover of
injury or property damage. the hose.
Handle and route hose carefully to avoid kinking, abra-
NEVER AlTEMPT TO RECOUPLE THE HOSEI.
D
sion, cutting or exposure to temperatures above 180°F Tighten all fluid connections securely before each use.
, ‘.
@
: ‘.
307-075 1

Always be sure all equipment and objects being sprayed
are properly grounded. The high velocity flow of fluid
This unit has a 3-prong grounding plug to protect you
creates static electricity. Sparks may cause fire or ex-
from electric shock. Be sure to plug the unit into a pro-
plosion.
perly grounded outlet that will accept the 3-prong plug.
Do not remove the third prong.
Use only conductive or grounded air and fluid hoses for
airless applications. Be sure gun is grounded through
hose connections.
The green wire of electric cord is connected to the unit
chassis and motor frame and the other two wires are
connected to the switch motor for grounding continuity.
Use only conductive or grounded fluid hoses for airless
applications. Be sure that gun is grounded through hose
connections.
Once each week, check electrical resistance of hose
(when using multiple hose assemblies, check overall
resistance). Overall (end to end) resistance of un-
pressurized hose must not exceed 29 megohms (max.)
for any coupled length or combination of hose lengths.
If hose exceeds these limits, replace it immediately.
Never exceed 500 ft (150 m) overall combined hose
length.
Plug into an outlet at least 20 ft (6m) from the area
where you are spraying. If you use an extension cord, it
must have 3 wires of at least 12 gauge (2.5 mm21 and
should not be over 100 ft (30.3 m) long.
When flushing equipment, remove spray tip, use the
lowest possible pressure, and maintain firm metal to
metal contact between gun and metal waste container.
This reduces the chance of static sparking.
Follow the coating and solvent manufacturer’s safety
precautions and warnings.
Before removing any part for cleaning or servicing,
always disconnect power source and carefully relieve
fluid pressure by triggering spray gun, engaging trigger
safety and any other equipment safety locks, and open-
ing any drain or bleeder valves. Leave drain valve open
during servicing. Remove tip from gun for cleaning.
IMPORTANT
United States Government safety standards have been adopted under the Occupational Safety and Health Act. These
standards - particularly the General Standards, Part 1910, and the Construction Standards, Part 1926 - should be
consulted in connection with your use of airless spray equipment.

Fig 1
PRESSURE CONTROL
7 Ii
SUCTION
HOSE
l-l
GEARBOX LUBE
FILL PLUG
ON-OFF SWITCH \GUN SWIVEL
50 ft(l5 m)HOSE
Do not use shorter
hose. Do not use
metal braid hose.
WARNING
Pressure Relief Procedure
System pressure must be relieved whenever you
are done spraying and before servicing, cleaning
or removing any parts to avoid possible injury
from high pressure fluid in system.
Always follow this procedure: shut off unit, trig-
ger spray gun, engage trigger safety, and slowly
open drain valve. Leave drain valve open until you
are ready to use unit again.
BEFORE INITIALLY PLUGGING IN power supply cord,
do the following:
CHECK GEARBOX LUBE. Remove fill plug and see that
lube level is up to fill plug. See Fig 1.
~.s~~h~~a~]
Use only Grace Gear Oil No 208-230 DO NOT
CONNECT GUN. Remove plastic cap plug from filter
and screw 50 ft (15 m) fluid hose into the
l/4 NPSM filter outlet. Then connect whip end hose
between fluid hose and gun’s inlet connection. Do not
use thread sealer. Do not install spray tip yet; wait until
after flushing unit.
LUBRICATE PRESSURE CONTROL PLUNGER. Put
several drops of light machine oil on microswitch
plunger once a week to lubricate and prevent material
buildup. See WIRING DIAGRAM, page 7.
PRESET PRESSURE CONTROL. Turn pressure control
knob to lowest This shuts off electricity to
motor. See Fig 1
CHECK ELECTRIC SERVICE AND PLUG IN. Electric
service must be 115V, 60 HzAC, 15 amp. Before you
plug in cord, be sure circuit is correct.
WARNING ,
Be sure power supply cord is plugged into an elec-
trical outlet at least 20 ft 16 m) from area where
you are spraying.
Be sure ON-OFF switch is in OFF position (push in),
then plug power cord into a properly grounded outlet.
Flush Oil Out Of Paint Pump
Flush out new unit with mineral spirits before pumping
paint. This removes oil used for factory testing and rust
prevention. Follow this procedure:
1. Pour half a gallon (2 liter) of mineral spirits into a bare
metal pail. Put suction tube into pail.
2. Point spray gun (with no Reverse-A-Clean III spray
tip installed yet) into a metal waste container and
with a metal part of gun firmly touching the metal
container, squeeze trigger. Now pull the switch out
to ON position and turn pressure control wheel
toward INCREASE until motor starts. Hold trigger
fully open until clean solvent comes from nozzle,
then release it. Keep gun aimed into pail until all fluid
flow stops. Engage trigger safety. This procedure
avoids splashing and static sparking.
3. Check all paint line fittings for leaks while system is
pressurized. If there are any leaks, relieve pressure
according to Pressure Relief Procedure. Then tighten
fittings, start pump and recheck fittings to be sure all
leaks have stopped.
4. Remove suction tube from solvent pail. Squeeze gun
trigger to let pump force the solvent out of hose
(don’t let pump run dry for more than l/2 minute),
release trigger and engage trigger safety, then push
switch into the OFF position.
307-075 3

5. Pull plug out of electrical outlet, put a can under filter
drain valve and slowly open valve to release pressure.
Unscrew filter bowl from the outlet filter and check
to see that screen is clean. Reassemble bowl, hand
tight only. See Fig 2.
Hand-tight only)
6. If you are going to use latex paint or any other water
base material, flush unit with water to completely
remove mineral spirits.
ALVE
Fill Wetcup
Pour Grace Throat Seal Liquid (TSL) supplied, into wet-
cup until l/3 full. See Fig 3. Plug cord into outlet.
Fig 2
Mix Paint, Adjust Pressure and Spray
Prepare paint as instructed by manufacturer. Also see
instruction manual 306-997.
Put paint suction tube into pail of paint. Do not install
spray tip yet. Squeeze gun trigger, turn the unit on, and
let it run until all air is forced out of system. To avoid in-
troducing more air into the fluid line, always add paint
to original pail rather than changing pails.
NOTE: If paint is thick and hard to prime, first
remove strainer from suction tube, then
prime unit with water or compatible solvent.
When primed, turn unit OFF, plug immersed
end of suction tube with one finger and
transfer it into pail of thick paint. This keeps
air out of pump for more positive priming.
Replace strainer.
Fig 3
Unplug unit, relieve pressure acording to Pressure Relief
Procedure on page 3, and install Reverse-A-Clean III
spray housing with tip installed (see instruction manual
307-321) on gun. Adjust spray pressure to the lowest
pressure needed for satisfactory operation and spray a
test area to check spray pattern. Refer to instruction
manual 306-997 for spraying technique. For further in-
formation on tip selection, see instruction manual
307-321.
workday of week. If you are using paint that will dry
overnight, flush daily at shutdown.
NOTE: If pump fails to shut off with solvent in it, in-
take valve may be obstructed. Relieve
pressure according to Pressure Relief Pro- a
cedure on page 3, remove and clean as in-
structed on page 6 and reassemble while
parts are wet. Then finish flushing.
Relieve pressure according to Pressure Relief Procedure For very short shutoff periods, relieve pressure accord-
on page 3 and clean out front of tip frequently during ing to Pressure Relief Procedure on page 3, and leave
day’s operation with a solvent soaked brush, to keep suction tube in paint and clean spray tip. Follow safety
material from building up and clogging tip. procedure on page 2 when removing the tip.
Cleaning A Clogged Tip
If spray tip clogs while spraying, release spray
gun trigger and turn Reverse-A-Clean handle 180”.
Disengage safety and trigger gun. Fluid pressure should
force obstruction from spray tip. Release trigger,
engage trigger safety, return handle to original position
and resume spraying.
Always wrap hose around hose brackets when storing
unit, even if only overnight, to help protect hose from
damage. Suction hose and tube can be routed around
rear bracket and tube end slipped under front bracket.
Don’t store unit with water in it. Even for overnight
storage you should fill the unit with mineral spirits. This
prevents rust and greatly extends the life of the unit.
If fluid pressure fails to clear tip, see Reverse-A-Clean
instruction manual No. 307-321 CAUTION
NEVER hold your hand or a rag in front of spray
kWARNINGj
Always point the gun toward the ground or into a
To prevent stalling and possible stripping of gears,
don’t let water freeze in the pump in cold weather.
Before each use, squirt one drop of oil onto the lower
pivot point of the pump. See Fig 3.
Shutdown and Care Of Your Unit
Check packing nut/wet cup periodically and tighten only
as necessary. Overtightening may cause binding and
excessive packing wear.
Periodically, or if motor overheats, unplug unit, relieve
pressure according to Pressure Relief Procedure,
remove shield and clean all paint and dirt off shield and
motor. Change gearbox lube at least once a year. Gear-
case holds 3 pt (1.4 liter). Don’t use hypoid grease.
Clean outlet filter
paint out of unit a
when storing unit. Flush all
on page 3, on that last
Once a month, lubricate needle bearing in displacement
rod; use a grease gun to apply grease to grease fitting.
See Fig 5.
4 307-075

Service instructions are given in the following
paragraphs. Check everything in the chart before dis-
assembling any part of the unit.
WARNING
Pressure Relief Procedure
System pressure must be relieved whenever you
are done spraying and before servicing, cleaning
or removing any parts to avoid possible injury
from high pressure fluid in the system.
Always follow this procedure: shut off unit, trig-
ger spray gun, engage trigger safety, and slowly
open drain valve. Leave drain valve open until you
are ready to use the unit again.
WHAT TO DO
TROUBLESHOOTING
WHAT’S WRONG
Electric motor won’t run
Electric motor stops whil
Electric motor runs but
Electric motor runs, b
Paint leaks into wet-cup
Excessive surge at spray
Not enough paint pressu
Tails or fingers in spray
Paint runs or sags
Spitting from spra
Static sparking from spr
Unit unplugged, or building circuit fuse blown (check, replace)
Electric motor burned out (replace)
Switch defective (replace yearly)
Overload switch has opened (unplug unit*, decrease pressure)
Pressure control plunger sticking (clean and lubricate, see page 3)
Pressure setting too low (increase)
Outlet filter dirty or plugged (clean)
Tip or tip filter plugged (remove & clean)
Piston ball check not seating (service, see disp. pump service)
Piston packings worn or damaged (replace, see disp. pump service)
Intake valve ball check not seating (service, see disp. pump service)
Displ. pump frozen or gear train damage (thaw”“, replace)
Throat packings worn or damaged (replace, see disp. pump service)
Spray tip too big or worn (change tip see manual 307-321)
Paint supply low or pail empty (fill)
Unit or work not grounded (check, ground)
Paint too viscous (thin)
Wrong type hose (use minimum 50 ft (15 m) static free nylon hose
only-wire braid hose unacceptable)
Unit sucking air or gun needle not seating (tighten fittings,
service gun - see manual 307-046)
*The electric motor has an overheating protector switch
which automatically resets on cooling. If it opens, unplug
unit and let it cool for 2 to 20 minutes. Also try to correct
the cause of overheating. Always use the lowest pressure
setting needed.
““Freezing results from failure to replace flushing water with
mineral spirits solvent.
Service Displacement Pump
(Repair Kit 2084340 available)
Before Disassembling
Flush if possible. Relieve pressure according to Pressure
Relief Procedure and unplug unit. Remove the thumb-
nuts and raise the front hood of the shield.
Remove Pump
You must remove the pump for service. Disconnect the
suction and outlet hoses. Remove the socket head
screws, lockwashers, flat washers and thrust washers
from the pivot shaft and crank. Be very careful to hold
the pump as you slide it off the shafts, so you don’t
damage the needle bearings. See Fig 5.
Use repair kit no. 208-940 to repair the pump. Use all the
parts in the kit, even if the old ones look good.
OUTLET
.@
\ 7
Fig 5
307-075 5

INTAKE VALVE
Screw the intake valve housing out of the displacement
cylinder. Remove the ball stop pin, guide and ball. Clean
and inspect. Reassemble, using new parts from the
repair kit. Torque intake valve housing to 50 to 150 ft-lb
(68-205 N.m) See Fig 6.
NOTE:
You can test the intake valve by filling it with
solvent and seeing if any leaks past the ball.
It shouldn’t leak. The valve must be clean for
this test; any dirt will hold the ball off the
seat and let solvent leak past.
Throat Packings, Displacement Rod and Piston
Screw the packing nut out of the pump throat. Carefully
pull the displacement rod and piston out through the
pump throat. Wrap the rod end with tape to protect the
bearing and clamp securely in a vise. Screw the piston
off the rod using a wrench on the hex of the piston (if
it’s too tight, heat it in boiling water to soften the
locking compound). Remove the ball, glands and
packings. Slide the throat packings and glands off the
rod. Clean and inspect. Install repair kit parts. Be sure to
put the “and leather packings in the order
shown. See Fig 6. Thoroughly clean and degrease the
piston and rod, use locking compound and torque to
400-425 in-lb (45-48 N.m). If packing bulge makes it
hard to insert the piston into the cylinder, loosen the
piston one turn, insert into the cylinder and tighten the
nut using a hex socket wrench from the intake end of
the cylinder.
Bearings
Use an arbor press to remove and install bearings in the
displacement rod end or intake valve housing. See
Fig 6. When replacing displacement rod bearing be sure
hole in bearing lines up with lubrication hole at the top
of the rod. See Fig 6. Soak the bronze intake valve bear-
ing in oil before installing. Grease the displacement rod
bearing whenever the pump is removed.
Servicing Pressure Control
Shut off and unplug the unit, slowly open drain valve to
release pressure and engage trigger safety. Loosen the
thumbnuts, raise the front hood and slip the shield
back. Disconnect the hoses and filter from the pressure
control.
Replace Microswitch
Remove the switch housing cover and switch shield.
Replace the switch yearly. Connect the wires as shown.
Install the switch shield and screw the cover on snugly.
See Fig 7.
Service Adjusting Mechanism
Loosen the setscrew, then screw out the plunger guide.
See Fig 7. Remove the o-ring and backup ring. Clean
and inspect the parts. The slightest nick or cut in the
o-ring will lead to leakage. Scratches or burrs on the
fluid sealing parts will lead to early failure of the o-ring.
Replace as necessary. Reassemble carefully.
NOTE:
If the spring or plunger are worn or damaged,
replace the whole pressure control assembly,
part no. 208-856.
BEARING -
/
/ilk
/-GREASE FITTING
DISPLACEMENT
PACKING- ix 1
(11 /MALE GLAND
MALE GLAND’
DISPLACEMENT
GLAND
LBEARING
Fig 6
SPRING
HOUSING
ADJUSTING WHEEL7
BACKUP RING
Q
PLUNGER GUIDE
Fig 7
6 307-075
PTFE

WIRING DIAGRAM
MICROSWITCH PLUNGER
MICROSWITCH
SWITCH HOUSING
Servicing Motor and Gear Train
Remove Motor
Shut off and unplug the unit, open the drain valve to
release the pressure and engage the trigger safety.
Remove the thumbnuts, raise the front hood and slip
the shield back. Disconnect the hoses from the
displacement pump.
NOTE: Don’t try to remove the motor from the gear-
case cover. The service replacement motor
includes a cover. These are matched parts,
sold assembled only. The motor includes a
new gear and bearings installed, and a new
gasket. Order part no. 207-960.
Remove the gearcase drain plug. See Fig 5. Disconnect
the conduit and wires from the pressure control to the
motor. Remove the pressure control from the cover.
Remove the wheels from the frame. Screw the 4
capscrews out of the pump side of the gearcase, below
the drain plug. Screw out the 4 capscrews holding the
gearbox to the frame. Remove the motor and gearbox
from the frame and set up on 2 x 4’s as shown. Remove
the 18 gearcase cover capscrews. Carefully lift the
motor and cover straight up off the gearcase. Discard
the old gasket. See Fig 8.
CAUTION
The loose gear cluster could stick in the cover.
Don’t let it drop.
Install New Motor
Position the new gasket on the gearcase. The surface
must be clean and free of nicks. Be sure the gears and
washers are in place, then carefully lower the motor and
cover into place, turning the crank slightly to help mesh
the gears.
Continue reassembly by reversing the disassembly pro-
cedure. Replace gearcase drain plug and fill to the pro-
per level with the proper type gearcase lube. Don’t use
hypoid grease. The gearcase holds 3 pt (1.4 liters).
To Install New Gear Train
Order part no. 208-030. Follow the procedure above for
motor replacement; also remove the displacement
pump, but don’t disconnect the wires.
GASKET
MODELS 226400
w
MODEL 226-365
Fig 8
307-075 7 /

v
PARTS DRAWING ,f1
Model 226-400 Series “K”
Model 226-365 Series “L”
otherwise same 226-400
67
L .
(for 226-365)
36
i. \28
1
65
S;Pries “R” t
lliy!J&
i
I -_ ..-1 - ,
55 (see 307-273
127
‘-861
Y
Included with
replacement
assy 64
Switch. Included with replacement assy 64.
8 307-075

Ref No. 34 Shield Assy.
Includes items 22, 29, 37-39,
44, 45, 121, 129, 132, 134
I
L,L:., /,
/ I I
REPAIR KIT208-940
(for displ. pump). See
end of parts list, page 11
for parts. PURCHASE KiT
SEPARATELY.
18’ ----.-
l68 (Reference - See Page 8)
*Suggested replacement parts

Model 226-400
Series “K”
PAINT SPRAYER
includes items I-4,6-108.119-121,
127-133 (includes 2 of item 19)
Model 226-365 PAINTSPRAYER
Series “L” includes
items I-4,6-12,15-35,
37-133 (includes 3 of item I9
and 2 of item 17)
4
Q-I-Y
REF PART
NO. NO.
DESCRIPTION
Q-I-Y REF PART DESCRIPTION
NO. NO.
2
9
4
4
2
:
lor2
2
20r3
2
1
i
2
;
1
:
1
2
3
:
1
1
1
1
:
1
1
1
1
1
1
1
1
4
1
1
1
1
1
1
:
100-016
100-021
LOCKWASHER, spring; l/4 screw sz
CAPSCREW, hex hd; l/4-20 x 1”
SCREW, drive; type “U”,
No. 6 thd sz; l/4 in. lg
SCREW, sot hd cao: l/4-20 x 1”
PLUG, pipe; hdls; ii4 npt
PIN. cotter: l/16 in. dia. 3/8 in. la
CAPSCREti, sot hd; 1;4-20 x lf‘i
TIP, rubber; switch actuator
CAPSCREW, hex hd;3/8-16 thd,
1 1/2”lg
CAPSCREW, hex hd; l/4-20 thd,
3” Ig
PINT cotter
STRAINER. inlet
RING, reta(ning
TERMINAL, wire;for No. 10 wire
and No. 10 screw
WHEEL, semi-pneumatic
CONNECTOR,‘wire; pressure type,
No. 12. 14. 16. 18 wire size
CLAM i>, h&e’
PLATE, identification
PLATE, identification
WASHER, flat
WASHER, flat
WASHER, flat
NIPPLE, short hex; l/4-18 thd
SPRAY TIP. cvlinder:
Reverse-A-&e& III, standard
(customer’s choice,. see 307-321)
WASHER. soacer
NIPPLE, red&zing; 318 to l/4 npt
LABEL, identification
WASHER, flat
WASHER, thrust
GASKET, cover; gearcase
KNOB, shield
SHELD ASSEMBLY includes items
22 29, 37-39, 45, 121, 129, 132, 134
CONDUIT, flexible (for 226400 only)
TRIM
DECAL, pressure control
DECAL. on-off switch
SLEEVE, handle
HANDLE
LABEL, patent
TUBE, suction
LABEL, identification; “EM 400”
LABEL, warning
HOSE, suction; 3/4 in. ID
SWIVEL ASSY,1/4 npt(mxf)
incl. items 49-54
. GLAND, male packing
. SPRING, compression
. GLAND, female packing
. ADAPTER, male; l/4 npt
. PACKING, “v” leather
ADAPTER, swivel; l/4 npt(f)
PAINT FILTER(see 307-273 for parts)
THROAT SEAL LIQUID, 1 pint’
PAINT HOSE ASSEMBLY, “Nylon”;
static free; l/4 in. ID, cpld l/4 npsm
swivel, 14 in.1355 mm)lg
ACTUATOR, switch
CORD SET(for 226-400 Et 226- 365)
65 208-030 PUMP DRIVE ASSY(for 226400 Et
Series “B”226-365 replaceable parts, includes
items 1. 7. 11. 24. 27. 31. 32
3 loo-055
FRAMi
56 214-905
67 208-327 SPRAY GUN (for 226-3651,see
307-048 for parts
208-663 SPRAY GUN(for 226~4OU),see
307-046 for parts
4 100-643
5 100-721
7 101-421 101-550
1: 102-607 102-637
11 102-876
12 101-545
15 102-952
16 103-l 17
17 103-412
18 174-063
19 103-760
20 103-927
21--c; ;g:;;;
z 151-395 154-636
24 159-346
2 162-453
*216-xxx
68
210-541 HOSE, paini; “Nylon”, static free,l/4
in. ID; cpld l/4 npsm(f) swivel;
50 ft(15 m)lg
208-856 PRESSURE CONTROL ASSY,
replaceable parts incl. items 5, 25, 28.
70-78
100-813 . WASHER, flat
100-110 . SETSCREW, hd, sq
l/4-20 thd; 718 in. long
102-271 . SCREW,rd hd math; 6-63 thd;l” lg
102-888 . RING, backup; “
103-740 . SWITCH, micro; 125 VAC, 20 amp
168-518 . PACKING, o-rina; viton
69
2
76 168-596 . CAP, conirol housing
z
170-790 . PLUNGER, switch
171-080 SHIELD, switch
79 208-569 MISPLACEMENT PUMP ASSY
Series”E”lncludes items 80-108
80 l *lOl-874 . BALL, steel; l/2 in. dia
ifi;
““l_Ol:9J$ BALL, steel; l/4 in.
“105-520. : BEARING, needle
dia
E
**172-423 . GLAND, male
l * 172-424 . GLAND. female
27 164-055 85
l *172-846
86 l *172-871
. PACKING, “v” leather
. PACKING, “v”; “
. BEARING, flanged sleeve
. NUT, packing
. GLAND, female
. GLAND, male
. PACKING, “v” leather
. PACKING, “v”; “
. WASHER, flat; aluminum
. WASHER, flat; aluminum
. PIN, ball stop
, GUjDE, ball
. SPACER
. CHECK VALVE ,incl. items 99-103
28 165-198
29 176-384
168-659
169-604
""169-605
""169-606
l *169-607
'"169-W
30 167-187
:;
168-521
168-531
33 168-587
34 210-606
36 215-409
37 168-751
38 168-758
39 188-759
40 169-376
41 169-377
1
1
3
1
4
4
95 170-111
96 170-112
97 170-259
98 208-109
99
100
101
102
103
E
106
107
108
208-l 08
101-874
166-702
168-923
168-935
208-576
208-371
208-567
208-568
l 208-574
-
109
113
loo-846
loo-122
114
102-961
115 103-032
116 104-212
118 208-159
119 171-001
420
l 104-343
121
176-250
:
. . VALVE HOUSING
. . BALL, l/2 in. dia. stainless steel
. . O-RING, nitrile rubber
. . SPRING
ADAPTER, housing
1 MISPLACEMENT ROD
. CYLINDER, displacement pump
. HOUSING, piston valve
. VALVE, intake
. DISPLACEMENT ROD ASSY
Includes items 82, 104, 109
FITTING, lubrication
NIPPLE, pipe; short,l/Z npt
(for 226-365 only)
ELBOW, electrical; 90”
(for 226-365 only)
BOX, junction(for 226-365 only)
BUSHING, reducer; 3/4 to l/2 npt
electrical
CABLE, electrical(for 226-365 only)
LABEL, warning
SWITCH, rotary
LABEL, warning
2 169-804 170-113
44 176-382
45 l 172-981
47 170-240
1
1
48 l 20$940
49 “150-516
1
50 150-522
51 l 157-894
52 157-898
53 “162-694 1
54 204-978
55 214-570
58 206-994
57 214-638
.
62 207-909
83
207-912
84 207-960
MOTOR Et COVER ASSY (for
Series”A” 226-
item
6-365)incl. gasket,
1
10 307-075
PTFE
PTFE
PTFE

REF PART
NO. NO.
123 loo-718
124 1 W-825
125 102-276
127 210-657
128 155-665
129 176-370
130 214-701
DESCRIPTION CITY
LOCKWASHER, internal shakeproof;
no. 10 (for 226-365 only)
SCREW, rd hd math; self tap,
type “f”; lo-24 x 3/B”
(for 226-365 only1
TERMINAL, forked; No. 12-10 AWG
(for 226-365 only)
BALL VALVE ASSEMBLY,
see 306-861 for parts
UNION, adapter;3/8 nptfm x flswivel
BRACKET,, hose
HOSE, whop end;cpld l/4 nptfm)
x l/4 npsm ff); 3/16 in. ID; static
free; 36” (914 mm) long
208~940 REPAIR PARTS KIT SERVICE INFORMATION
Consists of the following:
REF FIEF
NO. QTY. NO. 0-l-Y.
80 1 89
ii 1 1
90
1
E : i: 93
3
4 1
86 1 94 4
Also includes one tube of sealant, part no. 102-969.
210-037 REPAIR PARTS KIT
For 208-569 Displacement Pump. Includes displacement
rod (ref no. 108) and piston housing (ref no. 106).
REF PART DESCRIPTION m-Y
NO. NO.
131 216-001 KIT, spray tip
132 105-267 RIVET
133 104-811 CAP, hub 2
134 172-412 PLATE, identifor 226400 only) 1
175-021 PLATE, ident(for 226-365 only) 1
*Recommended “tool box” spare parts. Keep on hand to
reduce down time.
““Supplied in repair kit.
Order parts by name and number. Always give the model
number and series letter of the assembly for which YOU are
ordering.
No part number changes were made in this revision.
Changes and additions made in the copy on page 2
reflect the current National Spray Equipment Manufac-
turers Association (NSEMA) warnings/preacutions.
Pressure Relief Procedure added to pages 3 and 5.
307-075 11

SELECT-A-FAN (with tips)
3ooO PSI f.2 10 bar1 MAXIMUM WORKING PRESSURE
266-310
Fits the fan pattern to both wide and narrow surfaces
and clears tip stoppages.
GEAR OIL
208-230
l-quart (0.95 liter) lube oil for reduction gear drive.
Gearcase capacity is 3 pints (I .4 liters).
THROAT SEAL LIQUID-TSL
Non-evaporation solvent for wet-cup.
206-995 1 quart (0.95 I) size
206-996 1 gallon (3.8 I) size
STATIC FREE NYLON HOSE
3000 PSI (270 bar) MAXIMUM WORKING PRESSURE
I
Part No. ID Length Thd. Size I
210-540 1/4”(6.4 mm) 25 ft(7.6 m) l/4 npsmtf)
210-541 1/4”(6.4 mm) 50 ftt15.2 m) l/4 npsm(f)
214-703 3/8”(9.5 mm) 25 ft(7.6 m) 3!8 npt(m)
214-705 3/8”(9.5 mm) 50 ft(15.2 ml 3/8 npttm)
214-920 3/8”(9.5 mm) 100 ft(30.3 ml 3/8 not Im)
(Use only in addition to standard 50 ft (1.5 m) hose).

ELECTRIC MOTOR
ELECTRIC CORD
PAINT FILTER
PAINT PUMP
WETTED PARTS
OPERATING WEIGHT
CSA APPROVAL
314 HP, 1725 RPM, 115 V, 60 HzAC,
single phase with automatic reset
thermal overload and explosion-proof
switch. UL listed.
No. 12 ga, 3 wire; use 12 ga fminl,
3 wire extension cord.
60 mesh (250 microns1 stainless steel
screen with 318 NPT (F) inlet and l/4
NPT (F) outlets; reusable type.
2700 PSI (185 bar1 maximum working
pressure; .44 gpm output; 100 cyles
per minute.
Nitralloy. Rubber impregnated leather,
“Viton. Steel; Stainless Steel
85 lb. (38 kgl approximately
Model 226-365 is Canadian Standard
Association approved for hazardous
location, Class 1, Group D. Do not
locate unit in spray booth. Use electric
supply connection at least 20 feet
(6.1 m) from spray gun area.
A Length 26-l/2” (673 mm)
B Width 14-3/4” (375 mm)
C Height 20” (508 mm)
THE GRACO WARRANTY
Grace Inc. warrants all equipment manufactured by it and bearing its name to be free from defects in
material and workmanship under normal use and service. This warranty extends to the original purchaser
for a period of 12 months from the date of purchase and applies only when the equipment is installed and
operated in accordance with written factory recommendations, This warranty does not cover damage or
wear which, in the reasonable judgment of Grace: arises from misuse, abrasion, corrosion, negligence,
accident, substitution of non-Grace parts, faulty mstallation or tampering.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective for
examination by Grace to verify the claimed defect. If the claimed defect is verified, Grace will repair or
replace free of charge, any defective parts. The equipment will be returned to the original purchaser
transportation prepaid. If inspection of the equipment does not disclose any defect in workmanship or
material, repairs will be made at a reasonable charge and return transportation will be charged.
THIS LIMITED WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES
[EXPRESS OR IMPLIED) INCLUDING WARRANTY OF MERCHANTABILITY OR WARRANTY OF
FITNESS FOR A PARTICULAR PURPOSE AND OF ANY NON-CONTRACTUAL LIABILITIES
INCLUDING PRODUCT LIABILITIES BASED ON NEGLIGENCE OR STRICT LIABILITY. EVERY FORM
OF LIABILITY FOR DIRECT, SPECIAL OR CONSEQUENTIAL DAMAGES OR LOSS IS EXPRESSLY
EXCLUDED AND DENIED.
EQUIPMENT NOT COVERED BY GRACO WARRANTY. Accessories or components of equipment sold
by Grace that are not manufactured by Grace (such as electric motors, switches, hose, etc.) are subject
to the warranty, if any, of their manufacturer. Grace will provide purchaser with reasonable assistance in
making such claims.
Factory Branches: Atlanta, Dallas, Detroit, Los Angeles, West Caldwell lN.J.1
ffiliate Companies: Canada; England: Switzerland; France; Germany: Hong Kong; Japan
0 INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440
PRINTED IN U.S.A. 307-075 7-72 Revised 580
PTFE