Grainfather Glycol chiller User manual

INSTRUCTIONS
Glycol Chiller
IMPORTANT: BEFORE OPERATING PLEASE SEE
INSTRUCTIONS ON PAGE 5

CONTENTS
Key features...........................................................................................................p.1
Product contents ...................................................................................................p.1
Safety information................................................................................................p.2
Maintenance..........................................................................................................p.2
How it works..........................................................................................................p.5
Priming pump before rst time use.....................................................................p.5
Topping up the glycol tank ...................................................................................p.6
Air lter cleaning ..................................................................................................p.7
Pumping out existing glycol mixture ..................................................................p.7
Relling with new glycol mixture .......................................................................p.7
Preparing cooling connections.............................................................................p.8
Connecting the chiller to a fermenter .................................................................p.8
Operating and using the chiller............................................................................p.9
Connecting more than one fermenter .................................................................p.10
Temperature control.............................................................................................p.11
Setting fermenter temperature ..........................................................................p.11

01.
KEY FEATURES
• LED & Touch Display
• 6 L (1.6 US Gal) glycol tank.
• Cools a Grainfather Conical Fermenter to a minimum temperature
of 4 - 6°C (39 - 43°F)*.
• Connect up to four fermenters and ferment each one at a dierent temperature.
• Glycol temperature controller.
• 3 pin power connections for fermenters.
• The R600a refrigerant used is an environmentally friendly replacement
for other refrigerants causing no eects to the ozone layer or the
greenhouse eect.
• Glycol lter for inline cleaning of glycol mixture.
*Minimum temperature will vary based on external factors such as
ambient room temperature, the number of fermenters connected and other
environmental conditions.
INCLUDES
A 1 x Grainfather Glycol Chiller
B 1 x wall outlet power cord (with plug based on country of sale)
C 2 x couplers & seals
D 2 x 2 m (6.5 ft) hoses
E 1 x glycol funnel
F 1 x silicon tube (8 mm inner diameter for priming pump)
G 1 x 3 L (0.8 US Gal) propylene glycol.
H 1 x Conical Coat (2 parts; body & cone jacket)
ALSO SHOWN (not included):
Z 1 x M12 power cord (included with Conical Fermenter)
C
Z
B
D
F
G
E
H
A

02.
SAFETY INFORMATION
1. When transporting, keep level and lift from the base.
2. Never tip the unit on its side or upside down. This will void the warranty as it will damage the electronics.
3. Always operate on a at surface in a well-ventilated environment.
4. Keep the sides of the unit where the vents are located, at least 20cm (7.8”) clear of any objects as it requires
uninterrupted airow to operate.
5. Avoid getting any liquid on the control touch panel.
6. Use food grade propylene glycol. Seek glycol manufacturers specications for more information.
7. Do not store explosive substances such as aerosol cans with a ammable propellant on or in this appliance.
8. WARNING - Do not use mechanical devices or other means to accelerate the defrosting process, other than
those recommended by the manufacturer.
9. WARNING - Do not damage the refrigerant circuit.
10. This appliance can be used by children aged from 8 years and above and persons with reduced physical,
sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or
instruction concerning use of the appliance in a safe way and understand the hazards involved. Children
shall not play with the appliance. Cleaning and user maintenance shall not be made by children without
supervision.
11. CAUTION - Risk of Electric Shock. If the cord or plug becomes damaged, replace only with a cord and plug of
the same type.
12. CAUTION - Avoid any act of moving and handling of the chiller/refrigerator/freezer that may cause damage
to the refrigerant tubing or increase the risk of a leak.
MAINTENANCE
1. Turn o chiller before cleaning.
2. Regularly clean the ventilation louvres using a soft brush.
3. DO NOT clean the stainless steel or plastic casing with a wire brush or steel wool.
4. Use water or washing liquid that does not contain alkali or chlorine.
5. DO NOT spray water onto ventilation louvres.
6. Regularly check the glycol mixture level to make sure it is not too low. For optimal performance it is
recommended to replace the glycol mixture every 6 months.
PRODUCT NAME: Glycol Chiller
Rated: 300W
220-240V ~ 50Hz (NZ, AU, UK, EU, SA)
110-120V ~ 60Hz (US, CA)
Dimensions (mm) - 390W x 405D x 656H
Total Weight - 28.3 Kg (63 lb)
Made in China
Intertek
Z988
Intertek
Z988
CAUTION - Risk of Fire or Explosion
Failure to follow this safety information can cause a fire hazard.
NZ, AU, SA EU, UK US, CA

03.

04.
Control your fermentation
temperature accurately.
Every time.
Temperature control is one of the most
crucial elements for producing a good
quality beer. It needs to be regulated
and stable throughout the whole
fermentation process to ensure the
yeast doesn’t get stressed and ferments
correctly to get the right flavour profile.
With the ability to individually control
the temperature of up to four Grainfather
Conical Fermenters, each with their own
fermenting schedules, the Grainfather
Glycol Chiller is the perfect addition to
your brewery to ensure superior results.

05.
HOW IT WORKS
This product cools a Grainfather Conical Fermenter to a minimum optimal
temperature of 4 - 6°C (39 - 43°F)*. The cold glycol can be used to keep the beer in a
fermenter at a desired temperature.
The Glycol Chiller includes a pump with 4 connections to make it possible to connect
and control the temperature of up to four 30 L (8 US Gal) Grainfather Conical
Fermenters in total.
PRIMING PUMP BEFORE FIRST TIME USE
IMPORTANT
Make sure the chiller has been standing upright for 24 hours before turning it ON. Before using the
Glycol Chiller, you must prime the pump by carefully following the instructions below.
IMPORTANT
BEFORE FIRST TIME USE,
PLEASE PRIME YOUR GLYCOL CHILLER PUMP AS PER INSTRUCTIONS BELOW!
Make sure the Glycol Chiller has been standing upright for 24 hours before use.
1. Begin with the Glycol Chiller o, and ensure that the glycol lter cap is screwed on tightly.
2. Open the cap on the top of the Glycol Chiller. Using the included Grainfather glycol funnel with
mesh lter, pour 4 L (1.06 US Gal) of water into the tank. Close the cap and let the chiller rest for
a minimum of 5 minutes.
3. Connect the included silicon hose to the glycol mixture outlet connection (silver in colour with
blue cap) under number 4. Open the cap and insert the free end of the hose into the opening of the
glycol tank (shown in the image).
4. Prepare 2 L (0.53 US Gal) of propylene glycol in a jug.
5. Turn on your chiller by plugging in the power cord and pressing the power button. When turned
on, the chiller will make a beeping noise and an exclamation warning light will ash. This is the low
glycol level warning.

06.
TOPPING UP THE GLYCOL TANK
NOTE: If this is the rst time adding glycol into your Glycol Chiller, please refer to the Priming Pump
Before First Time Use sub-section instead (page 5).
Once your Glycol Chiller starts pumping glycol to your fermenter (when the corresponding number
button lights up), the glycol level will drop. We recommend topping up the tank until it is FULL
to maintain optimum cooling performance. The FULL level is slightly over 6 L (1.5 US Gal) and is
indicated by when the liquid level is high enough so that the glycol just submerges the cross bar (the
at metal piece that the oat indicator slides through).
NOTE: Please follow topping up instructions exactly as instructed below.
The glycol mixture used to top up should always consist of the following proportions:
- 33% propylene glycol
- 67% water
i.e. 1 part glycol, 2 parts water
1. Turn the Glycol Chiller o.
2. Make up the necessary amount of glycol mixture in a clean jug as per the above proportions.
*Always combine the glycol and water in a jug prior to adding into the tank.
3. Open the cap on the top of the Glycol Chiller. Using the included Grainfather Glycol Funnel with
mesh lter, slowly pour the glycol mixture into the tank. Pouring too quickly may cause air
bubbles to be trapped.
4. Replace and tighten the cap.
5. Wait a minimum of 5 minutes prior to turning the unit back on. This lets any air bubbles that
may have been trapped in the mixture to escape. Trapped air bubbles can prevent the pump from
operating correctly.
* We recommend making up in a jug more than enough mixture, then storing the remaining unused
glycol mixture in a bottle to top up next time. As a guide, the approximate volumes required to top up
the tank until it is FULL are as follows:
- 1.2 L (40 US  oz) of mixture (consisting of 400 ml (13.5 US  oz) glycol & 800 ml (27 US  oz)
water) if you have just primed your pump and then connected one fermenter.
- 600 ml (20 US  oz) of mixture (consisting of 200 ml (6.7 US  oz) glycol & 400 ml (13.5 US  oz)
water) if your tank was FULL and then connected an additional fermenter.
6. You need to override the low glycol level warning to prime the pump. Press and hold the “ ”
button for 5 seconds to enter the pump override mode. The SET button should be ashing to
indicate the chiller is in pump override mode. This causes the low glycol level warning to stop
and allows the pump to run without a cooling signal from a Grainfather Conical Fermenter.
7. Press the number 4 button to start the pump. This should cause the button to begin ashing. If not,
check that the chiller is in pump override mode (step 5). After 2 minutes, press the number 4
button again to stop the pump. Pour the pre-prepared 2 L of propylene glycol into the tank (using
the funnel with mesh lter). 1 minute after the pump was stopped, press the number 4 button again
to start it. You should start to see bubbles and liquid in the hose owing from the outlet connection
to the opening of the glycol tank.
8. Repeat the cycle of having the pump on for 2 minutes, then o for 1 minute until only liquid (no
visible bubbles) is owing in the hose. Then, press the number 4 button to stop the pump and close
the port.
9. Turn your chiller o, disconnect the silicon hose and close the cap.
Your Glycol Chiller is now ready for use. Enjoy your new Grainfather Glycol Chiller!

07.
NOTE: The Grainfather Glycol Chiller has an inline lter that protects the solenoids from foreign matter.
It should be cleaned referring to the instructions below whenever you replace your glycol. For optimal
performance choose to replace the glycol mixture every 6 months.
NOTE: Follow the instructions below on replacing existing glycol mixture with new glycol mixture.
AIR FILTER CLEANING:
For optimal performance of your Glycol Chiller, it is recommended to clean the air lter every 6 months. If
the Glycol Chiller is operated in a dusty environment, cleaning will need to occur more often.
1. Remove the right-hand side panel (vents at the base) by removing the screws and remove the panel,
pulling rst from the middle region.
2. Remove the black air lter from the inside of the panel.
3. Use a vacuum cleaner to remove any dust from the air lter.
4. Replace air lter.
5. Replace panel by tting the bottom of the panel into the grove in the base and gently bending the panel
to t the top of the panel in the grove in the top.
6. Replace screws.
REPLACING EXISTING GLYCOL MIXTURE WITH NEW GLYCOL MIXTURE
1. Attach a hose to the glycol outlet connection of any channel.
2. Put the free end of the hose into a bucket or sink for the glycol mixture to exit into.
3. Turn the Glycol Chiller on. Then make sure all number buttons are in their OFF position (unlit).
4. Enter pump override mode by pressing and holding the “ ” button for 5 seconds. The SET button
should be ashing to indicate the chiller is in pump override mode. This disables the low glycol
level warning and also allows the pump to run without a cooling signal from a Grainfather Conical
Fermenter.
5. To begin removing the existing glycol mixture from the glycol tank, press the number button on the
Glycol Chiller that corresponds to the outlet where you have attached the hose. When the glycol stops
owing, press the number button to stop the pump.
6. Turn the chiller o.
7. Discard the glycol mixture you have removed from the chiller.
8. Before replacing the glycol in the tank, you will need to clean the glycol lter. Remove the white cap
of the glycol lter located on the back of the chiller. Remove the lter from inside the housing, then
rinse with clean water ensuring it’s free from any foreign matter. Replace the lter into the housing
and replace the cap tightly.
9. You will now need to top up the glycol tank with 6 L (1.6 US Gal) of glycol mixture (consisting of 2 L
(0.5 US Gal) glycol & 4 L (1 US Gal) water). Top up as per the Topping Up the Glycol Tank sub-section
(page 6).
NOTE: running the pump dry for an extended period of time will cause damage to the pump. DO NOT leave
the chiller unattended when in pump override mode.
If contaminants enter the glycol tank, they can cause blockages. To prevent contaminants from entering
the glycol tank ALWAYS follow these steps:
• Use a clean vessel free from any foreign matter when making up the mixture.
• Use the included Grainfather Glycol Funnel to transfer mixture into the Glycol Chiller.
• Replace the cap immediately after adding the mixture into the tank.
IMPORTANT

PREPARING COOLING CONNECTIONS
A cooling connection kit is included with your Glycol Chiller (see page 1). This consists of brass couplers,
seals and hoses. Firstly, connect the couplers to the fermenter:
1. Place a (included) white seal inside the threaded hole on the side of the Conical Fermenter.
2. Next take the threaded section of the coupler and screw it into the same side of the fermenter where
you placed the seal. Make sure it is screwed in tightly. Use a spanner if necessary, but do not over
tighten.
3. Connect the other end of the coupler to the section you just used by pushing the spring-loaded sleeve
back and sliding it over.
4. Repeat these steps on the other side of the fermenter.
It is possible to cut the hoses shorter if necessary; this will also increase maximum cooling eciency.
Place the chiller and fermenter in their nal place, measure and cut the hoses accordingly.
CONNECTING THE CHILLER TO A FERMENTER
On the back panel of the Glycol Chiller are the connections for the hoses. You can connect up to four
fermenters to the chiller. The outlet connections from the chiller are silver in colour and the return
connections are gold.
The buttons on the front of the chiller labelled 1,2,3,4, match up to the connections on the back labelled
accordingly.
1. Make sure the unit is turned o.
2. On the back panel of the chiller locate the glycol mixture outlet connections; these are silver in colour
with blue caps. Connect the blue hose to the rst silver connector labelled with number 1. This hose
then connects to the coupler on the fermenter that is attached in the lowest position.
08.

09.
3. The glycol inlet connection is where the glycol is returned to the chiller to cool back down; these are
gold in colour with red caps. Connect the red hose to the glycol return inlet connection labelled with
number 1. This hose then connects to the coupler on the fermenter that is attached in the highest
position.
NOTE: Make sure that your glycol outlet connection (blue hose) is connected to the coupler in the lowest
position, and the glycol inlet connection (red hose) is connected to the coupler in the highest position. The
glycol needs to be pumped into the cooling sleeve from the bottom to maximise cooling eciency.
OPERATING AND USING THE CHILLER
1. Plug the power cord into the back of the Glycol Chiller and the other end into a wall socket.
2. Connect the M12 power cord from your Grainfather Conical Fermenter to the connection under
number 1.
3. Turn the power to the chiller on by pressing the power button on the front panel, the button will light
up red.
4. The fermenter will now get its power from the Glycol Chiller and also turn on.
NOTE: Using the chiller with your Conical Fermenter eliminates the need for a separate fermenter power
supply; the chiller provides power to all fermenters through their respective M12 power cords.

10.
CONNECTING MORE THAN ONE FERMENTER
The Glycol Chiller can allow up to four 30 L (8 US Gal) Grainfather Conical Fermenters to be connected at
one time. When connecting more than one fermenter, repeat the connection steps (see page 8) for each
additional fermenter that needs to be connected by matching the remaining connections labelled from
2-4. Then complete the following:
1. Top up the glycol tank as per the Topping Up the Glycol Tank sub-section until it is FULL. For each
additional fermenter (which does not already have glycol in its cooling sleeve) connected, you will
need approximately 600 ml (20 US  oz) of additional glycol mixture.
2. Check that each fermenter is plugged into the correct connections. Take care to make sure that
each fermenter is plugged into the correct numbers on the Glycol Chiller. It is a good idea to label the
fermenter and hoses to the matching number on the chiller to avoid any confusion.
NOTE: To prevent damage to internal chiller components, if the glycol level is too low, the pump and
compressor will automatically switch o. The chiller will make a beeping noise and an exclamation
warning light will ash. This is the low glycol level warning. When this happens, rell the glycol tank until
it is FULL (see page 6); this will restart the pump.

SETTING FERMENTER TEMPERATURE
1. Set the desired fermenting temperature on the Grainfather Conical Fermenter’s controller.
2. Press the number button on the Glycol Chiller that corresponds to the connections that will be in use.
3. The fermenter will now signal to the Glycol Chiller if it needs any additional glycol.
NOTE: Once a number button is pressed, it will light up blue. If it is also receiving a cooling
signal from the connected fermenter, the light will ash.
TEMPERATURE CONTROL
NOTE: Please read this thoroughly rst before use.
We have congured the unit to the optimal settings, as to provide the best cooling eciency from the
chiller to a fermenter for ANY required fermentation temperature. We highly recommend to not change
these settings, as this could result in poor cooling performance and in extreme cases the glycol mixture
may even freeze, which has the potential to cause damage to the chiller unit.
If your controller is required to be reset please see below the factory settings and method to complete this.
SET TEMPERATURE = -4.5°C (23.9°F)
HYSTERESIS = 3.0°C (5.4°F)
1. Press SET and using the “ ” and “ ” buttons select your desired set temperature. Press SET again
to conrm.
2. Press and hold the “ ” button to enter the hysteresis setting mode. Using the “ ” and “ ” buttons
select your desired hysteresis. Press SET to conrm.
NOTE: The set temperature is the compressor o temperature, and the hysteresis is the dierence
between the compressor on and o temperatures. To prevent accidentally changing the settings, if you
wish you can lock the controller. To lock or unlock, press and hold the power button for 6 seconds.
TIP: To change between degrees Celsius and degrees Fahrenheit press and hold SET for 6 seconds.
11.

12.
NOTES

06. 01.
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