AERMEC NRL FC 2000 User manual
INRLTY.1302.4086995_01
INSTALLATION MANUAL
NRL free-cooling
2000-3600
CHILLER
• EXTERNAL UNITS
• HIGHT EFFICIENCY
• POWER SUPPLY 60Hz
EN
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EN
AERMEC S.p.A. reserves the right at all times to make any modification for the improvement of its product and is not obliged to add these modification to machines of
previous manufacture that have already been delivered or are being built.
Dear Customer,
Thank you for choosing AERMEC. It is the fruit of many years of experience and special design studies and has
been made of the highest grade materials and with cutting edge technology.
In addition, all our products bear the EC mark indicating that they meet the requirements of the European
Machine Directive regarding safety. The standard of quality is permanently being monitored and AERMEC
products are therefore a synonym for Safety, Quality and Reliability.
The data may undergo modifications considered necessary for the improvement of the product, at any time
and without the obligation for any notice thereof.
Thank you again.
AERMEC S.p.A
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1. GENERAL WARNINGS FOR THE INSTALLER.................................4
1.1. PRESERVATION OF THE DOCUMENTATION................................... 4
1.2. WARNINGS REGARDING SAFETY AND INSTALLATION STANDARDS
4
2. SELECTION AND PLACE OF INSTALLATION .................................5
2.1. POSITIONING................................................................................... 5
2.2. MINIMUM TECHNICAL SPACES ..................................................... 5
3. CHECK LIST...................................................................................6
4. PRINCIPLE OF OPERATION SCHEMES .........................................7
4.1. PRODUCTION OF COLD WATER ONLY THE SYSTEM ..................... 7
4.2. COLD WATER PRODUCTION AND THE SYSTEM
........................................................ 8
5. OPERATING LIMITS .....................................................................9
5.1. DESIGN SPECIFICATIONS ................................................................ 9
6. DIMENSIONAL TABLES .............................................................10
.................................. 10
6.2. HYDRAULIC CONNECTIONS
............................................................ 11
6.3. HYDRAULIC CONNECTIONS
.................................................... 12
6.4. HYDRAULIC CONNECTIONS
................. 13
6.5. POSITION AVX AND PERCENTAGE
............................................. 14
6.6. POSITION AVX AND PERCENTAGE
............................................. 15
6.7. POSITION AVX AND PERCENTAGE
....................... 16
6.8. POSITION AVX AND PERCENTAGE
.................................. 17
7. HYDRAULIC CIRCUIT..................................................................18
............................................ 18
...................................... 19
....................................... 20
7.4. SYSTEM LOAD ............................................................................... 21
7.5. EMPTYING THE SYSTEM ............................................................... 21
8. ELECTRICAL WIRINGS................................................................22
8.1. RECOMMENDED SECTION OF ELECTRIC CABLES ....................... 22
8.2. CONNECTION TO THE POWER SUPPLY........................................ 23
8.3. TO ACCESS THE ELECTRIC BOX: .................................................. 23
8.4. ELECTRICAL POWER CONNECTION.............................................. 23
8.5. AUXILIARY CONNECTIONS AT THE USER/INSTALLER EXPENSE . 23
.............................................................. 23
................................................ 23
................................................................. 23
................................................... 23
9. Controlandfirststart-up................................................24
9.1. PREPARATION FOR COMMISSIONING......................................... 24
9.2. FIRST COMMISSIONING OF THE MACHINE................................. 24
9.3. SEASON CHANGEOVER ................................................................. 24
10. FUNCTIONING CHARACTERISTICS............................................25
10.1. COOLING SET POINT ..................................................................... 25
10.2. COMPRESSOR START DELAY......................................................... 25
10.3. CIRCULATION PUMP ..................................................................... 25
..................................................................... 25
10.5. WATER FLOW RATE ALARM .......................................................... 25
11. REGULAR MAINTENANCE .........................................................25
11.1. HYDRAULIC CIRCUIT...................................................................... 25
11.2. ELECTRIC CIRCUIT ......................................................................... 25
11.3. CHILLER CIRCUIT ........................................................................... 25
11.4. MECHANICAL CONTROLS ............................................................. 25
12. EXTRAORDINARY MAINTENANCE ............................................26
12.1. LOADING PROCEDURE.................................................................. 26
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TECHNICAL SECTIONINSTALLATION SECTIONUSER SECTION
Standards and directives to be
followed in the design and manufacture
of the unit:
STANDARD
1. UL 1995 Heating and
cooling equipment
2. ANSI/NFPA Sstandard 70
National Electrical code (N.E.C.)
3. CSA C.22.1.- C.22.2
Safety Standard Electrical
Installation
SAFETY LEVEL
IP24
ACOUSTIC PART
sound intensity
method
refrigerantgas(r410a)
This unit contains fluorinated greenhou-
se gases covered by the Kyoto Protocol.
Maintenance and disposal operations
must be only carried out by qualified
staff, in compliance with existing laws.
DANGER!
The refrigerant circuit is under pressure.
Moreover, very high temperatures an be
reached. The appliance may only be pe-
ned by an SAT service technician or by a
qualified technician.
Work on the cooling circuit may only be
carried out by a qualified refrigeration
technician.
R410A REFRIGERANT GAS
The cooler comes supplied with a
ufficient quantity of R410A refrigerant
gas. This refrigerant is chlorine-free
and does not damage the ozone layer.
R410A is not flammable. However,
all maintenance operations must be
carried out exclusively by a specialised
technician using suitable protective
equipment
DANGER OF ELECTRICAL DISCHARGE!
Before opening the heat pump, comple-
tely disconnect the appliance from the
power mains.
1. GENERAL WARNINGS FOR THE INSTALLER
AERMEC NRLs are constructed according to the
recognised technical standards and safety regulations.
They have been designed for air conditioning must be
destined to this use compatibly with their performance
features. Any contractual or extracontractual liability of
the Company is excluded for injury/damage to persons,
animals or objects owing to installation, regulation
and maintenance errors or improper use. All uses not
expressly indicated in this manual are prohibited
1.1. PRESERVATION OF THE
DOCUMENTATION
1.
the system, who assumes the responsibility
always at hand in case of need
.
2. L
3. The appliance must be installed in such a
way as to enable maintenance and/or repairs
to be carried out
.
4. The appliance warranty does not cover the
-
ry for carrying out servicing under warranty
.
5. Do not modify or tamper with the chiller
the manufacturer will not be liable for any
damage caused. The validity of the warranty
shall be void in the event of failure to comply
.
1.2. WARNINGS REGARDING SAFETY AND
INSTALLATION STANDARDS
1. The chiller must be installed by a qualified and
suitably trained technician, in compliance with
the national legislation in force in the country of
destination.
AERMEC will not assume any responsibility for
damage due to failure to follow these instruc-
tions.
2. Before beginning any operation, READ THESE
INSTRUCTIONS CAREFULLY AND CARRY OUT THE
SAFETY CHECKS TO REDUCE ALL RISK OF DANGER
TO A MINIMUM. All the staff involved must have
thorough knowledge of the operations and any
dangers that may arise at the moment in which
the installation operations are carried out.
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2. SELECTION AND PLACE OF INSTALLATION
Before beginning installation consent with client and pay atten-
tion to the following recommendations:
1. The support surface must be capable of supporting the
unit weight;
2. The safety differences between the unit and ther applian-
ces or structures must be scrupulously respected so that
the inlet and outlet AIR from the fans is free to circulate;
3. The unit must be installed by an enabled technician in
compliance with the national legislation in force in the
country of destination, respecting the minimum technical
spaces in order to allow maintenance.
2.1. POSITIONING
The machine is delivered from the factory wrapped in estincoil.
Before moving the unit, check the lifting capacity of the machi-
nes used.
Once the packaging has been removed, the unit must be
handled by qualified personnel with the suitable equipment. To
handle the machine: see figure hook up the lifting belts to the
provided eyebolts (as indicated in figure).
WARNING: ALWAYS USE ALL THE PROVIDED EYEBOLTS
Interpose protections between the straps and the machine to
prevent the structure of the unit being damaged by the straps.
It is absolutely forbidden to stand under the unit.
Take into account that when the chiller is working, vibrations
may be generated; it is therefore advisable to install anti-vibra-
tion supports (AVX accessories), fitting them to the holes in the
base according to the assembly diagram.
It is compulsory to provide the necessary technical spaces, to
allow REGULAR AND EXTRAORDINARY MAINTENANCE INTER-
VENTIONS Fasten the unit by checking carefully that its on the
same level; check that easy access to the hydraulic and electric
part is allowed.
2.2. MINIMUM TECHNICAL SPACES
43 in
32 in
32 in
32 in
118 in
height
WARNING: ALWAYS USE ALL THE
PROVIDED EYEBOLTS
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3. CHECK LIST
Ciruit Components
Cooling circuit Model F with D
Resistance carter compressor yes yes
High pressure switch yes yes
Low pressure switch no no
High pressure trasducer yes yes
Low pressure trasducer yes yes
Solenoid valve of hot gas injecton no yes
By-pass valve of hot gas yes yes
Exchanger (EV- EV/CN) yes yes
Exchanger (desuperheater) no yes
Exchanger (glycol free) no no
Cock the liquid and discharge yes yes
hydraulic circuit Version "F 00" 200 220 250 280 300 330 360
Water filter yes yes yes yes yes yes yes
Flow switch yes yes yes yes yes yes yes
Air vent yes yes yes yes yes yes yes
hydraulic circuit
Version "P1…P4"
200 220 250 280 300 330 360
Water filter yes yes yes yes yes yes yes
Flow switch yes yes yes yes yes yes yes
Safety valve yes yes yes yes yes yes yes
Air vent yes yes yes yes yes yes yes
Pump yes yes yes yes yes yes yes
Expansion tank yes yes yes yes yes yes yes
hydraulic circuit
Version "01…04
" 200 220 250 280 300 330 360
Water filter yes yes yes yes yes yes yes
Flow switch yes yes yes yes yes yes yes
Safety valve yes yes yes yes yes yes yes
Air vent yes yes yes yes yes yes yes
Pump yes yes yes yes yes yes yes
Expansion tank yes yes yes yes yes yes yes
Storage tank yes yes yes yes yes yes yes
Version with DESUPERHEATER "D"
hydraulic circuit Version "F with D" 200 220 250 280 300 330 360
Water filter no no no no no no no
Differential pressure switch no no no no no no no
Flow switch no no no no no no no
Exchanger (desuperheater) yes yes yes yes yes yes yes
hydraulic circuit Version "A with D " 200 220 250 280 300 330 360
Water filter (desuperheater) no no no no no no no
Differential pressure switch (desuperheater) no no no no no no no
Flow switch (desuperheater) no no no no no no no
Exchanger (desuperheater) yes yes yes yes yes yes yes
Safety valve yes yes yes yes yes yes yes
Air vent yes yes yes yes yes yes yes
Pump yes yes yes yes yes yes yes
Expansion tank yes yes yes yes yes yes yes
Storage tank yes yes yes yes yes yes yes
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CN
CN
CN
CPCP
TEV
TEV
BHE
V3V
4. PRINCIPLE OF OPERATION SCHEMES
4.1. PRODUCTION OF COLD WATER ONLY THE SYSTEM
Description Operation
1exchanger
SYSTEM SIDE
(EVAPORATION)
Production cold water
2exchanger
SOURCE SIDE
(CONDENSATION)
Heat exchange with the air
3exchanger
SYSTEM SIDE
(EVAPORATION FREE-COOLING)
Production cold water
H2O RETURN
SYSTEM
H2O DISCHARGE
SYSTEM
1
2
3
2Sign Description
CP compressor
CN Air side exchange
TEV Thermostatic valve
BHE Exchanger plate
V3V three-way valve
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CN
CN
CN
CPCP
TEV
TEV
BHE
V3V
BHE
4.2. ColdWaterproduCtionandtHesYsteMreCoVerY(desuperHeater)
H2O SUPPLY
H2O DISCHARGE
Description Operation
1exchanger
SYSTEM SIDE
(EVAPORATION)
Production of cold water
2exchanger
SOURCE SIDE
(CONDENSATION)
Heat exchange with the air
3exchanger
SYSTEM SIDE
(EVAPORATION FREE-COOLING)
Production cold water
4exchanger
DESUPERHEATER
(CONDENSATION)
hot water (after heating - Swim-
ming pools ...)
H2O RETURN
SYSTEM
H2O SUPPLY
SYSTEM
1
3
Sign Description
CP Compressor
CN Air side exchange
TEV Thermostatic valve
BHE Exchanger plate
V3V three-way valve
2
2
4
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5. OPERATING LIMITS
Note:
1 - In summer mode the unit can be started with
external air 46°C/114,8°F and water inlet
35°C/95°F. In winter mode the unit can be star-
ted with external air -15°C/5°F and water
inlet 20°C/68°F. Operate in such conditions is
permitted only for a short time and to bring the
system up to temperature. To reduce the time of
this operation, it is recommended to install
a three-way valve that allows bypassing water
from the system utilities, until the conditions
that allow the unit to work within the permitted
operation limits are achieved.
The devices in their standard configurations are not
suitable for installation in salty environments. For
the operating limits, refer to diagram, valid for AHRI
standard conditions.
Wind breaks should be implemented if the unit is
installed in particularly windy areas, to prevent a
malfunction of the unit.
Outside air temperature d.b.
Processed water temperature
5
14
23
32
41
50
59
68
77
86
95
104
113 34 °C
93,2 °F
36 °C
96,8 °F
122
-15
-10
-5
0
5
10
15
20
25
30
35
40
45
50
°C
°C
°F
°F
-6-7-8 -5 -4 -3 -2 -1 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
17,6
19,4
21,2
23,0
24,8
26,6
28,4
30,2
32,0
33,8
35,6
37,4
39,2
41,0
42,8
44,6
46,4
48,2
50,0
51,8
53,6
55,4
57,2
59,0
60,8
62,6
64,4
66,2
68,0
44 °C
111,2 °F
46 °C
114,8 °F
39 °C
102,2 °F
40 °C
104,0 °F
Standard operationOperation with
glycol
5.1. DESIGN SPECIFICATIONS
ATTENTION
Contact our technical sales de-
partment if the unit needs to opera-
ted outside the operating limits.
ATTENTION
When the unit is installed in particularly
windy areas, we recommend installing
wind barriers if wind speed exceeds 2.5 m/s.
REFRIGERANT SIDE High pressure
side
Low pressure
side
Acceptable maximum pressure bar/PSI 45/653 30/435
Acceptable maximum temperature °C / °F 120 / 257 51 / 131
Acceptable minimum temperature °C / °F -30 /- 22 -30 / -22
WATER SIDE
Acceptable maximum pressure bar/PSI 6/87
Hydarulic circuit safety valve
(only in version with storage tank or with pump)
Calibrated at 6/87 bar/PSI and with piped discharge, which intervents
by discharging overpressure if abnormal work pressure occur.
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6. DIMENSIONAL TABLES
Model 2000 2250 2500 2800 3000 3300 3600
DIMENSION
Height
A
in 96.46 96.46 96.46 96.46 96.46 96.46 96.46
Depth
B
in 251.97 285.43 318.90 318.90 318.90 437.01 437.01
Width
C
in 86.61 86.61 86.61 86.61 86.61 86.61 86.61
Number of fan °n 8 10 12 12 12 16 16
A
B
C
NRL 2000
NRL 2250
NRL 2500
NRL 2800
NRL 3000
NRL 3300
NRL 3600
6.1. MaxiMuMdiMensions(allVersions)
A
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3
ABCDE
F
GHI
41
2
6.2. HYdrauliCConneCtions-standardVersions(00)
Model 2000 2250 2500 2800 3000 3300 3600
DIMENSION
A in (mm) 15,75 (400) 15,75 (400) 15,75 (400) 15,75 (400) 15,75 (400) 15,75 (400) 15,75 (400)
B in (mm) 59,06 (1500) 59,06 (1500) 75,75 (1924) 75,75 (1924) 75,75 (1924) 105,35 (2676) 105,35 (2676)
C in (mm) 47,64 (1210) 47,64 (1210) 62,24 (1581) 62,24 (1581) 62,24 (1581) 91,77 (2331) 91,77 (2331)
D in (mm) 70,47 (1790) 87,20 (2215) 89,33 (2269) 89,33 (2269) 89,33 (2269) 118,86 (3019) 118,86 (3019)
E in (mm) 47,64 (1210) 62,20 (1580) 62,24 (1581) 62,24 (1581) 62,24 (1581) 91,77 (2331) 91,77 (2331)
F in (mm) 9,49 (241) 9,49 (241) 9,49 (241) 11,06 (281) 11,06 (281) 11,02 (280) 11,02 (280)
G in (mm) 9,49 (241) 9,49 (241) 9,49 (241) 9,49 (241) 9,49 (241) 9,49 (241) 9,49 (241)
H in (mm) 9,49 (241) 9,49 (241) 9,49 (241) 11,06 (281) 11,06 (281) 11,02 (280) 11,02 (280)
I in (mm) 9,49 (241) 9,49 (241) 9,49 (241) 9,49 (241) 9,49 (241) 9,49 (241) 9,49 (241)
HYDRAULIC CONNECTION
1
In/Out OUT OUT OUT OUT OUT OUT OUT
Tipe VICTAULIC VICTAULIC VICTAULIC VICTAULIC VICTAULIC VICTAULIC VICTAULIC
Ø3" 3" 4" 4" 4" 4" 4"
2
In/Out IN IN IN IN IN IN IN
Tipe VICTAULIC VICTAULIC VICTAULIC VICTAULIC VICTAULIC VICTAULIC VICTAULIC
Ø3" 3" 4" 4" 4" 4" 4"
3
In/Out OUT OUT OUT OUT OUT OUT OUT
Tipe VICTAULIC VICTAULIC VICTAULIC VICTAULIC VICTAULIC VICTAULIC VICTAULIC
Ø3" 4" 4" 4" 4" 4" 4"
4
In/Out IN IN IN IN IN IN IN
Tipe VICTAULIC VICTAULIC VICTAULIC VICTAULIC VICTAULIC VICTAULIC VICTAULIC
Ø3" 4" 4" 4" 4" 4" 4"
NOTE
The drawings are only examples of the hydraulic connection.
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ABCDE
F
GI H
3
4
1
2
6.3. HYdrauliCConneCtions-VersionsWitHpuMp(p3-p4)
Model 2000 2250 2500 2800 3000 3300 3600
DIMENSION
A in (mm) 15,75 (400) 15,75 (400) 15,75 (400) 15,75 (400) 15,75 (400) 15,75 (400) 15,75 (400)
B in (mm) 59,06 (1500) 59,06 (1500) 75,79 (1925) 75,79 (1925) 75,79 (1925) 105,28 (2674) 105,35 (2676)
C in (mm) 7,87 (200) 7,87 (200) 7,87 (200) 7,87 (200) 7,87 (200) 4,33 (110) 4,33 (110)
D in (mm) 110,24 (2800) 127,01 (3226) 143,7 (3650) 143,7 (3650) 143,7 (3650) 210,63 (5350) 206,3 (5240)
E in (mm) 7,87 (200) 7,87 (200) 7,87 (200) 7,87 (200) 7,87 (200) 4,33 (110) 4,33 (110)
F in (mm) 9,49 (241) 9,49 (241) 9,57 (243) 11,02 (280) 11,02 (280) 11,02 (280) 11,02 (280)
G in (mm) 16,65 (423) 16,65 (423) 16,65 (423) 16,65 (423) 16,65 (423) 16,65 (423) 16,65 (423)
H in (mm) 9,49 (241) 9,49 (241) 9,49 (241) 11,02 (280) 11,02 (280) 11,02 (280) 11,02 (280)
I in (mm) 16,65 (423) 16,65 (423) 16,65 (423) 16,65 (423) 16,65 (423) 16,65 (423) 16,65 (423)
HYDRAULIC CONNECTION
1
In/Out OUT OUT OUT OUT OUT OUT OUT
Tipe VICTAULIC VICTAULIC VICTAULIC VICTAULIC VICTAULIC VICTAULIC VICTAULIC
Ø4" 4" 4" 4" 4" 4" 4"
2
In/Out IN IN IN IN IN IN IN
Tipe VICTAULIC VICTAULIC VICTAULIC VICTAULIC VICTAULIC VICTAULIC VICTAULIC
Ø4" 4" 4" 4" 4" 4" 4"
3
In/Out OUT OUT OUT OUT OUT OUT OUT
Tipe VICTAULIC VICTAULIC VICTAULIC VICTAULIC VICTAULIC VICTAULIC VICTAULIC
Ø4" 4" 4" 4" 4" 4" 4"
4
In/Out IN IN IN IN IN IN IN
Tipe VICTAULIC VICTAULIC VICTAULIC VICTAULIC VICTAULIC VICTAULIC VICTAULIC
Ø4" 4" 4" 4" 4" 4" 4"
NOTE
The drawings are only examples of the hydraulic connection.
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ABCDE
GI 3
4
1
2FH
6.4. HYdrauliCConneCtions-VersionsWitHstoragetankandpuMp(03-04)
Model 2000 2250 2500 2800 3000 3300 3600
DIMENSION
A in (mm) 15,75 (400) 15,75 (400) 15,75 (400) 15,75 (400) 15,75 (400) 15,75 (400) 15,75 (400)
B in (mm) 13,82 (351) 13,82 (351) 13,82 (351) 13,82 (351) 13,82 (351) 43,23 (1098) 43,23 (1098)
C in (mm) 61,57 (1564) 61,57 (1564) 61,89 (1572) 61,89 (1572) 61,89 (1572) 62,09 (1577) 62,09 (1577)
D in (mm) 56,54 (1436) 56,14 (1426) 89,65 (2277) 89,65 (2277) 89,65 (2277) 148,54 (3773) 148,54 (3773)
E in (mm) 61,57 (1564) 62,36 (1584) 61,89 (1572) 61,89 (1572) 61,89 (1572) 62,09 (1577) 62,09 (1577)
F in (mm) 22,52 (572) 22,52 (572) 22,52 (572) 22,52 (572) 22,52 (572) 22,52 (572) 22,52 (572)
G in (mm) 9,49 (241) 9,49 (241) 9,49 (241) 11,02 (280) 11,02 (280) 11,02 (280) 11,02 (280)
H in (mm) 22,52 (572) 22,52 (572) 22,52 (572) 22,52 (572) 22,52 (572) 22,52 (572) 22,52 (572)
I in (mm) 9,49 (241) 9,49 (241) 9,49 (241) 11,02 (280) 11,02 (280) 11,02 (280) 11,02 (280)
HYDRAULIC CONNECTION
1
In/Out IN IN IN IN IN IN IN
Tipe VICTAULIC VICTAULIC VICTAULIC VICTAULIC VICTAULIC VICTAULIC VICTAULIC
Ø4" 4" 4" 4" 4" 4" 4"
2
In/Out OUT OUT OUT OUT OUT OUT OUT
Tipe VICTAULIC VICTAULIC VICTAULIC VICTAULIC VICTAULIC VICTAULIC VICTAULIC
Ø4" 4" 4" 4" 4" 4" 4"
3
In/Out IN IN IN IN IN IN IN
Tipe VICTAULIC VICTAULIC VICTAULIC VICTAULIC VICTAULIC VICTAULIC VICTAULIC
Ø4" 4" 4" 4" 4" 4" 4"
4
In/Out OUT OUT OUT OUT OUT OUT OUT
Tipe VICTAULIC VICTAULIC VICTAULIC VICTAULIC VICTAULIC VICTAULIC VICTAULIC
Ø4" 4" 4" 4" 4" 4" 4"
NOTE
The drawings are only examples of the hydraulic connection.
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ABCDEFGH
GH
1
2
3
4
5
6
7
8
Gx
Gy
6.5. positionaVxandperCentageWeigHtdistriBution(nrl2000)
DIMENSION in (mm) A B C D E F G H
Model
2000 15,75 (400) 14,37 (365) 74,80 (1900) 57,87 (1470) 74,80 (1900) 14,37 (365) 1,97 (50) 3,94 (100)
CENTER OF GRAVITY
Empty Running
Center of gravity Weight (lb) Center of gravity Weight (lb)
Gx (in) Gy (in) Gx (in) Gy (in) Unit Water
Model Version
2000
00 124 51 11707 124 50 12655 948
03 123 48 13206 122 42 17372 4167
04 123 47 13470 122 41 17637 4167
P3 125 49 12434 126 47 13757 1323
P4 125 49 12699 126 47 14021 1323
PERCENTAGE OF WEIGHT DISTRIBUTION SUPPORTS
Percentage of weight distribution supports (%)
12345678
Model Version
2000
00 11,0% 15,0% 12,4% 16,9% 9,8% 13,3% 9,2% 12,5%
03 13,9% 12,9% 14,8% 13,7% 13,6% 12,7% 9,6% 8,9%
04 14,0% 12,8% 14,9% 13,6% 13,8% 12,6% 9,6% 8,7%
P3 11,2% 13,6% 13,5% 16,4% 10,6% 12,9% 9,8% 11,9%
P4 11,3% 13,3% 13,8% 16,3% 10,8% 12,8% 9,9% 11,8%
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ABCDEFGH
HI
I
1
2
3
4
5
6
7
8
9
10
Gx
Gy
6.6. positionaVxandperCentageWeigHtdistriBution(nrl2250)
DIMENSION in (mm) A B C D E F G H I
Model
2250 15,75 (400) 14,37 (365) 74,80 (1900) 43,31 (1100) 61,42 (1560) 61,42 (1560) 14,37 (365) 1,97 (50) 3,94 (100)
CENTER OF GRAVITY
Empty Running
Center of gravity Weight (lb) Center of gravity Weight (lb)
Gx (in) Gy (in) Gx (in) Gy (in) Unit Water
Model Version
2250
00 138 52 13140 139 50 14132 992
03 137 48 14727 135 43 18938 4211
04 136 47 15080 135 42 19290 4211
P3 140 50 13955 141 48 15322 1367
P4 140 49 14308 142 47 15675 1367
PERCENTAGE OF WEIGHT DISTRIBUTION SUPPORTS
Percentage of weight distribution supports (%)
12345678910
Model Version
2250
00 9,6% 13,4% 10,4% 14,6% 6,4% 8,9% 9,0% 12,5% 6,3% 8,8%
03 12,4% 12,1% 12,6% 12,3% 7,4% 7,2% 12,4% 12,0% 5,8% 5,7%
04 12,6% 12,0% 12,7% 12,1% 7,5% 7,1% 12,6% 12,0% 5,8% 5,5%
P3 9,5% 11,9% 12,0% 14,9% 6,0% 7,6% 10,1% 12,6% 6,8% 8,5%
P4 9,5% 11,5% 12,4% 15,0% 5,9% 7,2% 10,4% 12,7% 6,9% 8,4%
16 Aermec cod. 4086995_01 05.2013
NRL FC 2000-3600 60Hz
EN
ABCDEFGH
IL
L
I
1
2
3
4
5
6
7
8
9
1012
11
Gx
Gy
6.7. positionaVxandperCentageWeigHtdistriBution(nrl2500-2800-3000)
DIMENSION in (mm) A B C D E F G H I L
Model
2500 15,75 (400) 14,37 (365) 61,42 (1560) 61,42 (1560) 28,74 (730) 61,42 (1560) 61,42 (1560) 14,37 (365) 1,97 (50) 3,94 (100)
2800 15,75 (400) 14,37 (365) 61,42 (1560) 61,42 (1560) 28,74 (730) 61,42 (1560) 61,42 (1560) 14,37 (365) 1,97 (50) 3,94 (100)
3000 15,75 (400) 14,37 (365) 61,42 (1560) 61,42 (1560) 28,74 (730) 61,42 (1560) 61,42 (1560) 14,37 (365) 1,97 (50) 3,94 (100)
CENTER OF GRAVITY
Empty Running
Center of gravity Weight (lb) Center of gravity Weight (lb)
Gx (in) Gy (in) Gx (in) Gy (in) Unit Water
Model Version
2500
00 152 52 14551 153 51 15587 1036
03 150 49 16138 148 43 20393 4255
04 150 48 16491 148 43 20746 4255
P3 152 50 15366 153 48 16777 1411
P4 153 49 15719 153 48 17130 1411
2800
00 153 52 14969 154 51 16116 1146
03 152 49 16557 149 44 20922 4365
04 151 48 16909 149 43 21275 4365
P3 155 50 15785 156 49 17306 1521
P4 155 50 16138 156 48 17659 1521
3000
00 155 52 15476 155 51 16733 1257
03 152 49 17130 150 44 21605 4475
04 152 48 17549 150 43 22024 4475
P3 156 50 16358 157 48 17990 1631
P4 156 49 16777 157 48 18409 1631
PERCENTAGE OF WEIGHT DISTRIBUTION SUPPORTS
Percentage of weight distribution supports (%)
12345678910 11 12
Model Version
2500
00 8,0% 11,3% 9,4% 13,2% 4,6% 6,5% 5,7% 8,0% 8,0% 11,2% 5,8% 8,1%
03 10,4% 10,5% 11,7% 11,8% 3,5% 3,5% 9,0% 9,1% 10,0% 10,0% 5,2% 5,2%
04 10,6% 10,4% 11,9% 11,7% 3,4% 3,4% 9,2% 9,1% 10,1% 10,0% 5,2% 5,1%
P3 8,1% 10,3% 10,7% 13,6% 4,3% 5,5% 6,1% 7,7% 9,2% 11,7% 5,7% 7,2%
P4 8,1% 10,0% 11,1% 13,7% 4,3% 5,3% 6,2% 7,6% 9,5% 11,8% 5,6% 7,0%
2800
00 7,8% 11,2% 9,0% 13,0% 5,0% 7,2% 5,5% 7,8% 7,8% 11,1% 6,0% 8,6%
03 10,2% 10,4% 11,4% 11,6% 3,9% 4,0% 8,7% 8,9% 9,8% 10,0% 5,4% 5,6%
04 10,3% 10,4% 11,5% 11,6% 3,8% 3,9% 8,9% 9,0% 9,9% 9,9% 5,4% 5,4%
P3 7,7% 10,0% 10,2% 13,2% 5,4% 7,0% 5,2% 6,7% 9,0% 11,7% 6,1% 7,9%
P4 7,7% 9,7% 10,5% 13,2% 5,5% 6,9% 5,1% 6,4% 9,4% 11,8% 6,1% 7,7%
3000
00 7,5% 10,6% 9,6% 13,4% 5,0% 7,0% 5,2% 7,4% 8,3% 11,7% 5,9% 8,3%
03 9,9% 10,0% 11,8% 12,0% 3,9% 4,0% 8,5% 8,6% 10,3% 10,4% 5,4% 5,5%
04 10,0% 10,0% 12,0% 11,9% 3,8% 3,8% 8,7% 8,6% 10,4% 10,3% 5,3% 5,3%
P3 7,4% 9,4% 10,7% 13,6% 5,4% 6,8% 5,0% 6,3% 9,6% 12,2% 6,0% 7,6%
P4 7,4% 9,1% 11,1% 13,6% 5,5% 6,7% 4,8% 6,0% 10,0% 12,3% 6,1% 7,4%
17Aermec cod. 4086995_01 05.2013
NRL FC 2000-3600 60Hz
EN
ABCDEFGH
LMN
MN
I
1
2
3
4
5
6
7
8
9
1012
11
14
13
16
15
Gx
Gy
6.8. positionaVxandperCentageWeigHtdistriBution(nrl3300-3600)
DIMENSION in A B C D E F G H I L M N
Model
3300 15,75 (400) 15,75 (400) 75,39 (1915) 28,35 (720) 75,39 (1915) 31,50 (800) 75,39 (1915) 28,35 (720) 75,39 (1915) 15,75 (400) 1,97 (50) 3,94 (100)
3600 15,75 (400) 15,75 (400) 75,39 (1915) 28,35 (720) 75,39 (1915) 31,50 (800) 75,39 (1915) 28,35 (720) 75,39 (1915) 15,75 (400) 1,97 (50) 3,94 (100)
CENTER OF GRAVITY
Empty Running
Center of gravity Weight (lb) Center of gravity Weight (lb)
Gx (in) Gy (in) Gx (in) Gy (in) Unit Water
Model Version
3300
00 204 52 18850 206 51 20283 1433
03 203 49 20503 203 45 25155 4652
04 203 48 20922 203 44 25574 4652
P3 206 50 19731 208 49 21539 1808
P4 206 50 20150 208 48 21958 1808
3600
00 204 52 19886 205 51 21495 1609
03 203 49 21539 203 45 26367 4828
04 203 49 21958 203 45 26786 4828
P3 205 50 20768 207 49 22752 1984
P4 206 50 21186 207 48 23171 1984
PERCENTAGE OF WEIGHT DISTRIBUTION SUPPORTS
Percentage of weight distribution supports (%)
12345678910 11 12 13 14 15 16
Model Version
3300
00 7,1% 9,9% 6,9% 9,8% 3,8% 5,4% 3,5% 5,0% 5,5% 7,7% 7,4% 10,5% 2,4% 3,4% 4,9% 6,9%
03 7,7% 8,2% 10,5% 11,2% 3,2% 3,4% 2,7% 2,9% 7,2% 7,7% 10,5% 11,1% 2,0% 2,2% 4,6% 4,9%
04 7,8% 8,1% 10,8% 11,3% 3,1% 3,3% 2,6% 2,7% 7,3% 7,6% 10,7% 11,2% 2,0% 2,1% 4,6% 4,8%
P3 7,0% 9,0% 7,2% 9,3% 4,7% 6,1% 3,5% 4,6% 5,4% 7,0% 7,7% 9,9% 3,3% 4,3% 4,8% 6,3%
P4 6,9% 8,7% 7,3% 9,1% 5,0% 6,3% 3,5% 4,5% 5,4% 6,8% 7,7% 9,7% 3,6% 4,5% 4,8% 6,1%
3600
00 7,1% 10,1% 7,1% 10,0% 3,6% 5,1% 3,3% 4,7% 5,8% 8,2% 7,5% 10,6% 2,3% 3,2% 4,7% 6,7%
03 7,8% 8,4% 10,5% 11,3% 3,0% 3,3% 2,6% 2,8% 7,4% 8,0% 10,4% 11,2% 1,9% 2,1% 4,5% 4,8%
04 7,8% 8,3% 10,8% 11,4% 3,0% 3,1% 2,5% 2,6% 7,6% 8,0% 10,6% 11,2% 1,9% 2,0% 4,5% 4,7%
P3 7,1% 9,2% 7,3% 9,5% 4,5% 5,8% 3,3% 4,3% 5,8% 7,5% 7,7% 10,0% 3,1% 4,1% 4,7% 6,1%
P4 7,0% 8,9% 7,4% 9,4% 4,7% 6,0% 3,3% 4,2% 5,7% 7,3% 7,8% 9,8% 3,4% 4,3% 4,7% 5,9%
18 Aermec cod. 4086995_01 05.2013
NRL FC 2000-3600 60Hz
EN
STANDARD COMPONENT
1
Exchanger plate
2
Free-cooling coil
3
Water filter
4
Ball stop
5
Flow switch
6
Air Vent
7
3-way valve
RECOMMENDED COMPONENTS NOT SUPPLIED
(CHargedtotHeinstaller)
8
Anti-vibration couplings
9
Ball stop
10
Pump
11
Expansion tank
12
Safety valve
13
Storage tank ball stop drain
14
Charging unit
15
Manometer
16
Storage tank
1
2
34
5
6
7
9 9
9
8
8
10
15
11
13
12
14
6
16
hydraulic components NRL 00 hydraulic components NOT SUPPLIED
ATTENTION
The choice and the installation of
components external to the NRL
up to the installer, who must ope-
rate according to the rules of good
technical design and in compliance
with the regulations in force in the
country of destination.
ATTENTION
The hydraulic pipes connecting to
the machine must be properly si-
zed to the actual flow of water re-
quired by the system in operation.
The water flow to the exchanger
must always be constant.
ATTENTION
Carefully wash the plant, before
connecting the unit. This allows
cleaning to remove any residue
such as weld spatter, slag, rust or
other impurities from the pipes.
These substances may otherwise
accumulate in and cause a machi-
ne malfunction. The connecting
pipes should be supported so as
not to weigh, with their weight on
the unit.
ATTENTION
The hydraulic parallel is in charge
of the installer.
NOTE
The drawings are only examples
of the hydraulic circuit.
PH 6-8
Electric conductivity less than 200 mV/cm (25°C/77°F)
Chloride ions less than 50 ppm
Sulphuric acid ions less than 50 ppm
Total iron less than 0.3 ppm
Alkalinity M less than 50 ppm
Total hardness less than 50 ppm
Sulphur ions none
ammonia ions none
Silicone ions less than 30 ppm
7. HYDRAULIC CIRCUIT
7.1. HYdrauliCCirCuit(Versions00)
19Aermec cod. 4086995_01 05.2013
NRL FC 2000-3600 60Hz
EN
7.2. HYdrauliCCirCuit(Versionsp3-p4)
STANDARD COMPONENT
1
Exchanger plate
2
Free-cooling coil
3
Water filter
4
Ball stop
5
Flow switch
6
Air Vent
7
3-way valve
8
Pump
9
Expansion tank
10
Ball stop drain
RECOMMENDED COMPONENTS NOT SUPPLIED
(CHargedtotHeinstaller)
11
Anti-vibration couplings
12
Ball stop
13
Safety valve
14
Charging unit
15
Manometer
16
Storage tank
17
Storage tank ball stop drain
1
2
34 4
5
7
11
11
10
14
8
12
12
4
69
13
15
17
6
16
9
hydraulic components NRL P3-P4 hydraulic components NOT SUPPLIED
ATTENTION
The choice and the installation of
components external to the NRL
up to the installer, who must ope-
rate according to the rules of good
technical design and in compliance
with the regulations in force in the
country of destination.
ATTENTION
The hydraulic pipes connecting to
the machine must be properly si-
zed to the actual flow of water re-
quired by the system in operation.
The water flow to the exchanger
must always be constant.
ATTENTION
Carefully wash the plant, before
connecting the unit. This allows
cleaning to remove any residue
such as weld spatter, slag, rust or
other impurities from the pipes.
These substances may otherwise
accumulate in and cause a machi-
ne malfunction. The connecting
pipes should be supported so as
not to weigh, with their weight on
the unit.
ATTENTION
The hydraulic parallel is in charge
of the installer.
NOTE
The drawings are only examples
of the hydraulic circuit.
PH 6-8
Electric conductivity less than 200 mV/cm (25°C/77°F)
Chloride ions less than 50 ppm
Sulphuric acid ions less than 50 ppm
Total iron less than 0.3 ppm
Alkalinity M less than 50 ppm
Total hardness less than 50 ppm
Sulphur ions none
ammonia ions none
Silicone ions less than 30 ppm
20 Aermec cod. 4086995_01 05.2013
NRL FC 2000-3600 60Hz
EN
7.3. HYdrauliCCirCuit(Versions03-04)
STANDARD COMPONENT
1
Exchanger plate
2
Free-cooling coil
3
Water filter
4
Ball stop
5
Flow switch
6
Air Vent
7
3-way valve
8
Pump
9
Expansion tank
10
Safety valve
11
Storage tank
12
Storage tank ball stop drain
13
Ball stop drain
RECOMMENDED COMPONENTS NOT SUPPLIED
(CHargedtotHeinstaller)
14
Anti-vibration couplings
15
Ball stop
16
Charging unit
17
Manometer
6
1
2
34 4
5
6
7
10
13
15
16 17
814
14
4
11
15
12
9
hydraulic components NRL 03-04 hydraulic components NOT SUPPLIED
PH 6-8
Electric conductivity less than 200 mV/cm (25°C/77°F)
Chloride ions less than 50 ppm
Sulphuric acid ions less than 50 ppm
Total iron less than 0.3 ppm
Alkalinity M less than 50 ppm
Total hardness less than 50 ppm
Sulphur ions none
ammonia ions none
Silicone ions less than 30 ppm
ATTENTION
The choice and the installation of
components external to the NRL
up to the installer, who must ope-
rate according to the rules of good
technical design and in compliance
with the regulations in force in the
country of destination.
ATTENTION
The hydraulic pipes connecting to
the machine must be properly si-
zed to the actual flow of water re-
quired by the system in operation.
The water flow to the exchanger
must always be constant.
ATTENTION
Carefully wash the plant, before
connecting the unit. This allows
cleaning to remove any residue
such as weld spatter, slag, rust or
other impurities from the pipes.
These substances may otherwise
accumulate in and cause a machi-
ne malfunction. The connecting
pipes should be supported so as
not to weigh, with their weight on
the unit.
ATTENTION
The hydraulic parallel is in charge
of the installer.
NOTE
The drawings are only examples
of the hydraulic circuit.
This manual suits for next models
6
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