Grandhall TG08BLP User manual

Manual#P80151021A-Date:2008/04/14
NOTETOASSEMBLER/INSTALLER:
Leavethismanualwiththeconsumer.
NOTETOCONSUMER:
Keepthismanualforfuturereference.
RECORDYOURSERIAL# __________________
(seesilverCSAlabelonmainbodyofgrill)
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IMPORTANT:
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Failuretocomplywiththeseinstructionscould
resultinafireorexplosionthatcouldcause
seriousbodilyinjury,deathorpropertydamage.
Whetherthisgrill wasassembled byyouor
someoneelse,youmustreadthisentiremanual
beforeusing yourgrilltoensurethe grillis
properlyassembled,installedandmaintained.
Use yourgrill atleast3feetaway fromany
wall orsurface. Useyourgrill atleast 3feet
awayfromcombustibleobjectsthatcan meltor
catchfiresuchasvinylorwood siding,fences
and overhangsorsourcesof ignition including
pilotlightson waterheatersand liveelectrical
appliances.
THISGASAPPLIANCEISDESIGNEDFOROUT-
DOORUSEONLY.
Never useyourgasgrillinagarage,porch,
shed,breezewayoranyotherenclosedarea.
Never obstructthe flowofventilation air
around yourgasgrill housing.
Never disconnectthe gasregulatororanygas
fitting while yourgrillislit.Alitgrill canignite
leakinggasand causeafireorexplosionwhich
couldresultinpropertydamage,personalinjury
ordeath.
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WARNING
! !
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Operator'sManual
LiquidPropaneGas(LPG)Grill
T-GrillModelTG08BLP
BarbequesGaloreistheexperton this
productandtrainedtohelpyou with:
FREEHELP
FROMTHEGRILLEXPERTS
Call: 1-800-752-3085
Assemblyquestions
Grilloperation
Replacementofdamagedormissingparts
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2
DANGER
!!
1.
2
3.
4.
Ifyousmell gas:
Shutoff gas totheappliance.
Extinguishanyopenflame.
Openlid.
Ifodorcontinues,keepawayfrom
theappliance andimmediatelycall
yourgas supplieroryourfire
department.
TableofContents
PrimarySafetyWarnings...........................1-3
Pre-AssemblyInstructions..............................3
PartDiagramsandLists..........................4-7
AssemblyInstructions................................8-9
Use&CareInstructions:
•GasSafetyand LeakTests...........10-12
•Lighting Instructions.................................13
•Troubleshooting..........................................14
•Cleaning andMaintenance.....................15
•CookingGuide...................................A1-A4
•FrequentlyAsked Questions............A5-A6
WarrantyTerms...........................BackCover
1.
WARNING
! !
DonotstorespareLPcylinder
within10feet(3m)ofthisappliance.
Donotstoreoruse gasolineor
otherflammableliquidsand
vaporswithin25 feet(8m)ofthis
appliance.
Whencookingwithoil/grease,do
notallowtheoil/grease toget
hotterthan350°F(177°C)
Donotleaveoil/grease unattended.4.
2.
3.
WARNING
! !
•LPGmodelsmustbe used withLiquidPro-
paneGas andtheregulatorassemblysup-
plied.NaturalGas modelsmustbeused with
NaturalGas only.Anyattempttoconvert
thegrillfromonefueltypetoanotheris
extremelyhazardous andwillvoidthewarranty.
Keepgas regulatorhose awayfromhotgrill
surfaces and dripping grease.Avoidunneces-
sarytwisting ofhose.Visuallyinspecthose
priortoeach use forcuts,cracks,excessive
wearorotherdamage.Ifthehose appears
damageddo notuse thegas grill.Call
1-800-752-3085 foracertifiedreplacementhose.
CaliforniaProposition 65
Combustionbyproductsproducedwhenusing
thisproduct containchemicalsknowntothe State
ofCaliforniatocausecancer,birthdefects,or
otherreproductiveharm.
Brasscomponentsonthegrill,such as hose
fittings,propanecylindervalves(soldseparately)
andburnervalvestems,containleadwhich is
knowntotheStateofCaliforniatocausecancer,
birthdefects,orotherreproductiveharm.
Neveruse charcoalorlighterfluidinthisgas grill.
Failuretocomplywiththeseinstructionscould
result inagreasefireorexplosionthatcould
causeserious bodilyinjury,deathorproperty
damage.
TheGreaseDrainingTraymustbevisuallyin-
spected beforeeachgrill use.Remove anygrease
and washGrease Draining Trayand Grease
Receptaclewithamildsoapandwarmwater
solution. Failuretocomplywiththeseinstruc-
tions couldresult inagreasefireorexplosion
thatcouldcauseseriousbodilyinjury,deathor
propertydamage.
•
•
•
•
Always keeptheGrease/Water Tray 1/2filled
with water during operation. Failure to
follow thiscould resultin agrease fire that
couldcause seriousbodilyinjury or
propertydamage.
1.
2.
WARNING
! !
HandlethisGrease/Water tray with a
heat-resistantglove.
GrandHall anddesign®,TGrill anddesign®,
Crossray™LateralInfrared BurnerTechnology,
CommandFlame®,SmoothStart®Electronic
Ignition System,CeramicSavorPlates®,Sear-
zzler®,Stainless CladTherma-Core® Cooking
Grids,GrandCafé anddesign®,GrandMark
anddesign®,GrandChef anddesign®,Grand
Royaleanddesign®,Globe Café anddesign®,
UrbanCafé anddesign®,Smokeless Grill and
design®.
TheCrossrayburnersystem byGrandHall is
covered byAustralianPatentNo. 2006100635,
ChinesePatentNo. 960361,GermanPatent
No. 20 2006 012 212.5.U.S.PatentPending.
RegisteredandunregisteredTrademarksheld
byGrandHall includethefollowing:
Patents heldbyGrandHall includethe
following:
©2008 GrandHall.All RightsReserved.

3
Pre-AssemblyInstructionsForYourSafety
Tobeginyour“restaurantquality”grilling,become
familiarwithallofthecooking elementsofyourT-Grill
lightingandoperatinginstructions.
IMPORTANTNOTE:YourinfraredT-Grill isequipped
withan innovativeGrease/WaterTraythatisdesigned
totrapexcess grease drippingsbutalso tomoisturize
yourfood.Itisimportanttokeepthistrayhalf-filledwith
waterwhilegrilling inordertogetthebestpossible
results.
WARNING:Grease and watercangetveryhot. Always
handletheGrease/WaterTraywithaheatresistant
glove.Beforeremoving theTrayalwaysbesurethat
thegrill has properlycooled.Beawarethatthetray
doescontainwaterand grease and beextremely
carefulwhenremoving thetraytopreventspillage.
Failuretofollowtheseinstructions couldcauseserious
bodilyinjuryorpropertydamage.
Congratulationson yourselection ofoneofthefinest
outdoorkitchen appliances available.YourT-Grillis
equippedwiththeuniqueCrossrayinfrared cooking
systembyGrand Hall (patentpending)which offers
restaurantstylegrillingperformance.
Infraredgrillingtechnologycooksthefood directly(and
nottheairaround it) which offersmanyadvantages
overconventionalgrillingsystem:
MORE FLAVORFULFOOD as theintense heat
searsthefood and locksinthejuices whilealso
cookingitfasterwhich usuallymeans more
succulence.
FEWER FLAREUPS as thehigherinfraredheat
vaporizesmoredrippingswhichalsoaddsnatural
flavoring toyourfood.
MORE EFFICIENCYAND CONVENIENCE as the
higherheatmeans shortercookingtimes,more
fuelefficiencyandeasieryearroundgrilling.
Grill Installation Codes
The installationmustconformwithlocalcodesor,in
the absence oflocalcodes,witheitherthe National
FuelGasCode,ANSIZ223.1/NFPA54,NaturalGas
andPropanceInstallationCode,CSAB149.1,or
Propane Storage andHandlingCode,B149.2.
ToolsRequiredforAssembly:
protectiveworkgloves
protectiveeyewear
Youwillneedassistancefromanotherpersonto
handlethegrill headand otherlarge,heavy parts.
OpenLidofshipping carton and removetop sheet
ofcardboardand /orpacking materials.Lay
cardboardsheeton floorand use as aworksurface
toprotectfloorand grill partsfromscratches.
You mayslicethecarton frontcornerswithautility
knifetolayopenthecarton frontpanel.Thisallows
you toraise thegrill headLidand removethe
componentspackedinside,making iteasiertolift.
UsetheHardwareand Part Diagramstoensureall
itemsareincludedand freeofdamage.
Donotassembleoroperatethegrill ifitappears
damaged.If therearedamaged ormissingparts
whenyou unpack theshipping boxoryou have
questionsduring theassemblyprocesscall
1-800-752-3085forassistance.
•
•
•PhillipsHeadscrewdriver
PRE-ASSEMBLY
Readandperformthefollowingpre-assemblyinstruc-
tions:
Donotstoreoruse gasolineor
otherflammableliquidsorvaporsin
thevicinityofthisoranyother
appliances.
AnLPcylindernotconnectedfor
use shall notbestoredinthevicin-
ityofthisoranyotherappliance.
1.
2.
WARNING
! !
CSA label
located on the
RightPanelof
the CartFrame

4
*OneBattery/AA and FourBatteries/AAA includedintheHardwarePack.
Hardware Pack Parts List for Model TG08BLP
Hardware Pack Diagramfor Model TG08BLP
Wrench
Qty.1
Part#P05515124L
PART# PARTDESCRIPTION QTYPURPOSEOFPART
P06029001AHardwarePack 1 Foruseinassemblyof ModelTG08BLP
S182G03062Pan HeadScrew3/16"x3/8" 4
S182G03061Pan HeadScrew3/16"x3/8" 2
P05515124LWrench 1 TightensCasters
AttachesSide ShelvestoBowlPanel
PanHeadScrew3/16"x3/8"
Qty.4
Part#S182G03062
(Stainless BlackPlated)
PanHeadScrew3/16"x3/8"
Qty.2
Part#S182G03061
(Stainless Steel)

PartsDiagramforModelTG08BLP
5
29A
31
29B
40
23
26 11
14
16
15
13
10
26
24
32
41
33
30
28 25
22
21
18
17
12
9
8
7
39
38A
37
36 35 34 31 27
25
21
20
19
3
2
6
5
4
1
55
44
50
51
52
42
54
43
48
47
46
45
56
59
59
58
58
60
61
62
63
49
49
64 65
53
53
38B
16
30
63
57
66

Parts List for Model TG08BLP
6
KEY DESCRIPTION PART # QTY
1LidAssemblyOuter P0015303IX 1
2LidAssemblyInner P0011440IK 1
3LidHandleHeatShield P06916001B 1
4LidHandleHeatInsulatingSpacer P06917001S 1
5LidHandle P00213023B 1
6LidHandleGrip P06802005G 1
7Cooking Rack/Secondary P01503002I 1
8Cooking Grid P01615033F 2
9 LidHingeBracket P03303111D 2
10 Bowl SidePanel,Left P0072086AM 1
11 Bowl SidePanel,Right P0072187AM 1
12 Bowl SidePanel,Rear P0072593AM 1
13 Bowl SidePanelTrimPlate, Left P0072087GA 1
14 Bowl SidePanel TrimPlate,Right P0072188GA 1
15 Bowl Frame P0073945AM 1
16 Bowl SupportBracket P01306026D 2
17 GasFittingBracket P03324005D 1
18 GasFitting P03907004A 1
19 Side Shelf,Left P01102054D 1
20 Side ShelfDecorativePanel,Left P07503018R 1
21 Side ShelfBracket P01215008C 4
22 Side Shelf,Right P01103044D 1
23 Side ShelfDecorativePanel,Right P07502023R 1
24 Bowl P00739469A 1
25 InfraredBurnerAssembly Y0310038 2
26 GreaseShield P06901027A 2
27 ThermocoupleBracket, Left P03327058C 1
28 ThermocoupleBracket, Right P03327059C 1
29A ThermocoupleforLEDLight,Left P05305034D 1
29B ThermocoupleforLEDLight,Right P05305035D 1
30 Electrode P02614054A 2
31 GasValveThermocouple P05305033D 2
32 GasValve/ManifoldAssembly Y0060615 1
33 GreaseTrayHeatShield P06904046A 1
34 GasValveHeatShield,Upper P0300502CB 1
35 GasValveHeatShield,Lower P0300503CB 1
36 DecorativeFront Cover P02905623S 1
37 Control Panel P02905654E 1
38A LEDLightwithWire, Left P05373001D 1
38B LEDLightwithWire, Right P05373002D 1
39 Control Knob Seat P03434015U 2
40 Control Knob P03435015U 2
41 GreaseDrainingTray P02717535B 1
42 Cart Frame, Front P00927005D 1

Parts List for Model TG08BLP
7
KEY DESCRIPTION PART# QTY
43 Cart Frame, Rear P00927004D 1
44 Cart Panel, Left P04305025B 1
45 Door P04306026B 1
46 DoorBracket P05372002E 1
47 Cart Frame, Bottom P03303113D 1
48 GasTankProtectivePad P03303112D 2
49 DoorMagnet P05351003A 2
50 ElectricIgnitorBracket P03343012D 1
51 ElectricIgnitor, 2-Port P02502302C 1
52 LEDLight Controller P05357002B 1
53 Orifice P06539002A 2
54 TankFastening Strap P05314002V 1
55 TankHolder P04009031G 1
56 LightingStick Assembly P05313009B 1
57 ProtectivePad P05518018I 2
58 Caster,2in. P05104005A 2
59 Caster,2in., withBrake P05104004A 2
60 Weight P05344012Q 1
61 ConnectionHose, 5/8" P03720001F 1
62 RegulatorwithHose P03633014A 1
63 ConnectionHose, 7/16" P03701027D 2
64 ElectricWire, 2-contact P02627003M 1
65 Electrode WireSet P02627002A 1
66 DoorGuide Y0550010 1
HardwarePack P06029001A 1
Operator'sManual P80151021A 1
Important: Use onlyGrand Hall replacementparts.Theuse ofanypart thatisnotaGrand Hall replace-
mentpart canbedangerousand will alsovoidyourproductwarranty.KeepthisOperator'sManualfor
convenientreferraland forpart replacement.
Fortherepairorreplacementpartsyou need:
Call1-800-752-3085forassistance
To obtainthecorrectreplacementpartsforyourgas grill,please refertothepart numbersinthisparts
list. Thefollowing information isrequiredtoensureyou receivethecorrectparts:
1.Modeland SerialNumber(see CSA labelon grill)
2.Part Number
3.Part Description
4.Quantityofpartsneeded

8
AssemblyInstructions
1
CAUTION :Whileitispossibleforone person toassemblethisgrill,obtainassistancefromanotherperson
whenhandlingsomeofthe larger,heavierpieces.
Install SideShelves 9
9
2Install Grease Tray HeatShield and Grease Draining Tray
Raise lidand removeall packing materials.
Insert theLeft SideShelfBracketsintotheholes on theLeft BowlPanel.
Align the3holes on theLeft SideShelfwiththe3holes on theLeft Bowl
Panel,insert 3phillipsheadscrews3/16"x3/8"fromtheundersideoftheLeft
SideShelfand tightensecurely.
RepeatfortheRightSide Shelf.
Align the4keyholes on theGrease TrayHeatShieldand the4pins
on theGrill Bowlas showntheninsert theGrease TrayHeatShield.
OpentheDoor. (See Fig.1).
SlidetheGrease Draining TraysidetabsovertheGrease Draining
TrayBracketSideRailsunderneaththeGrill Bowl.
Stainless Steel
Stainless Steel
Fig.1
PanHeadScrew3/16"x3/8"
Qty.4
Part#S182G03062
(Stainless BlackPlated)
PanHeadScrew3/16"x3/8"
Qty.2
Part#S182G03061
(Stainless Steel)

9
Install IgnitorBatteries
3UnscrewIgnitorCapsfromCart ControlPanel.
Placethesuppliedbatteries intotheIgnitor
Slotswithpositivepolefacing theCaps.
Position theCapson theIgnitorSlotsand
tightentotheCart ControlPanel.
Thistestwillensurethatthe SparkElectrode Tips
areproperlypositionedsoyourgrilllightseasily
andproperly.
Main Burners ElectrodeCheck
Perform thisElectrodeCheck withthe
assistance ofanother person
•
•
•
Using anadjustablewrench,loosenthe In-
sideNutuntil theGas CollectorBoxcanbe
turnedupward.
If thegap between theSparkElectrodeTip
andReceiverismorethan 1/8"uselong
noseplierstogentlysqueezethe GasCol-
lectorBoxtonarrowgap.
ReturntheGas CollectorBoxtoitsoriginal
position,securetheInsideNutand trythe
ElectrodeCheck again.Ifno "clicking"sound
isheard:
Besureall ControlKnobsaresetto"OFF"
and opentheGrill Lid.
Haveyourassistantstand behind totheright
ofthegrill and look towardthefrontofthe
grill bowl. Never putyourfaceinsidetheGrill
Bowl.
TurnanyControlKnob ofMainBurnersto
and pushinand haveassistantwatch fora
bluesparkwithineachGas CollectorBox.
Ifno sparkisseen,theSparkGapneedsto
beadjustedas follows:
4
SparkElectrodeTip
SparkGap
SparkReceiver
Install Cooking Components
PlaceCooking Gridson bowlledge.
5
Cooking Grids
AA Battery/AAA Batterymaybeinstalled
backwards.
Electricwiresmaybeloose.Removethe
AABattery/AAABatteryand inspectthe
Ignitor Junction Boxfound behind theCon-
trolPaneland reconnectanyloose wires.
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-
FinalGrill AssemblyStep
Whenyou have finishedassembling your
grill besure thatall screwsare tightened
forsafeoperation ofyourgrill.
Before eachuse ofthegrill, theGrease/Water
Tray should befilledapproximately1/2full with
water and carefullyfullyseated under thegrill
bowl.
CAUTION:TheGrease/Water Tray should bein-
spectedbefore each grill use tobesure there
isno excessive grease buildup. CleantheTray
regularlyas needed.

LPGas TankInstallation
10
!WARNING !
•
•
•
•
•
WIND
DIRECTION
3ft. 3ft.
Use yourgrill atleast3feetawayfromany
wall orsurface. Use yourgrill atleast 3feet
away fromcombustibleobjectsthatcanmeltor
catch firesuch as vinylorwood siding,fences
and overhangsorsources ofignition including
pilotlightson waterheatersand liveelectrical
appliances.
Outdoorcooking gas applianceshall notbe
usedunderoverheadcombustibleconstruction.
Never use yourgas grill inagarage,porch,shed,
breezewayoranyotherenclosedarea.
Never obstructtheflowofventilation airaround
yourgas grill housing.
In windyconditions,alwaysposition thefrontof
grill tofaceoncoming wind toreducesmokeand
heatblowing inyourfaceand preventpotential
hazardstoselfand grill.
Never allowchildrentooperateyourgrill.Do
notallowchildren orpetstoplay nearyourgrill.
Use ofalcohol,prescription ornon-prescription
drugscanimpairyourabilitytoproperlyassemble
and safelyoperateyourgrill.
Keepfireextinguisherreadilyaccessible.Inthe
eventofaoil/grease fire,do notattemptto
extinguishwithwater. Use typeBextinguisher
orsmotherwithdirt, sand orbaking soda.
Intheeventofrain,coverthegrill and turnoff
theburnerand gas supply.
Use yourgrill on alevel,stablesurfaceinan
area clearofcombustiblematerials.
Donotleavegrill unattendedwheninuse.
Donotmovetheappliancewheninuse.
Allowthegrill tocoolbeforemoving orstoring.
Donotuse yourgrill as aheater.
Thisgrill isnotintendedtobeinstalledin
oron recreationalvehicles and/orboats.
Thegrill isnotintendedforcommercialuse.
Never use charcoalinthisgas grill.
!
DonotstoreaspareLP-Gastank underornear
thisappliance.
Neverfillthetankbeyond80percentfull; and
Ifthe information in"(a)"and"(b)"isnotfollowed
exactly,afirecausingdeathorseriousinjurymay
occur.
A.
B.
C.
WARNING !
CORRECTLPGASTANK USE
Never connectan unregulated LPgastanktoyour
gasgrill. Thegasregulatorassemblysuppliedwith
yourgasgrillisadjusted tohavean outletpressure
of11"watercolumn(W.C.)forconnectiontoanLP
gastank.Onlyusetheregulatorandhoseassembly
supplied withyourgasgrill. Replacementregulators
andhoseassembliesmustbethosespecifiedby
GrandHall.
Have yourLPGasdealercheckthereleasevalve
aftereveryfillingtoensureitremains freeofdefects.
Always keepLPGastankinuprightposition.
DonotsubjecttheLPGastanktoexcessive heat.
Neverstorean LPGastankindoors.If youstore
yourgasgrillinthe garage always disconnectthe
LPGastankfirstandstoreit safelyoutside.
LPGastanksmustbestored outdoorsinawell-
ventilated areaandoutofthe reachofchildren.
Disconnected LPGastanks mustnotbestoredina
building,garageoranyotherenclosed area.
The regulatorandhoseassemblycan be seen after
openingthe doorandmustbe inspectedbefore
eachuseofthe grill. Ifthereisexcessiveabrasion
orwearorifthe hoseiscut,itmustbe replaced
priortousingthe grillagain.
Anyattempttoconvertthe grillfromonefueltype
toanotherisextremelyhazardousandwillvoidthe
warranty.
Never lightyourgasgrillwiththelidclosedor
beforecheckingtoensurethe burnertubesarefully
seated overthe gasvalve orifices.
The LPGastankmustbe constructedandmarked
inaccordance withtheSpecifications forLP-Gas
CylindersoftheU.S.DepartmentofTransportation
(D.O.T.)orthe NationalStandardofCanada,CAN/
CSA-B339,Cylinders,SpheresandTubesfor
TransportationofDangerous Goods;andCommis-
sion,asapplicable.
The LPGastankmusthaveashutoffvalve,
terminatinginanLPGassupplytankvalve outlet,
thatiscompatiblewithaType1tankconnection
device.The LPGastankmustalso haveasafety
reliefdevice thathasadirectconnectionwiththe
vaporspace ofthetank.
The tanksupplysystemmustbe arranged forvapor
withdrawal.
The LPGastankusedmusthaveacollar
toprotectthetankvalve.
LPGas grillmodelsaredesignedforusewitha
standard20 lb.LiquidPropane Gas(LPGas)tank,not
includedwithgrill. Never connectyourgas grilltoanLP
Gastankthatexceedsthiscapacity.Atankofapproxi-
mately12inches indiameterby18-1/2incheshighis
the maximumsize LPGas tank touse. Youmustuse
an "OPD"gastankwhichoffersalistedOverfill
PreventionDevice. Thissafetyfeaturepreventstank from
beingoverfilled whichcan causemalfunctionofLPGas
tank,regulatorand/orgrill.