Gravely 200 Series User manual

Owner/Operator & Parts Manual
Model
892030
00464800E 11/07
Printed in USA
Grass Collection System
200 Series

2
z
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Parts List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
THE MANUAL
Before operation of unit, carefully and completely read
this Manual and the unit’s Owner/Operator Manual. The
contents will provide you with an understanding of safety
instructions and controls during normal operation and
maintenance.
All reference to left, right, front, or rear are given from
operator sitting in operation position and facing the
direction of forward travel.
MODEL AND SERIAL NUMBERS
When ordering replacement parts or
making service inquiries, know the
Model and Serial numbers of your
unit.
Numbers are located on the product
registration form in the unit literature
package. They are printed on a serial
number label, located on the frame of
your unit.
• Record Unit Model and Serial numbers here.
PRODUCT REGISTRATION
The Gravely dealer must register the product at the time
of purchase. Registering the product will help the
company process warranty claims or contact you with the
latest service information. All claims meeting
requirements during the limited warranty period will be
honored, whether or not the product registration card is
returned. Keep a proof of purchase if you do not register
your unit.
Customer Note: If the dealer does not register your
product, please fill out, sign, and return the product
registration card to Gravely.
UNAUTHORIZED REPLACEMENT PARTS
Use only Gravely replacement parts. The replacement of
any part on this unit with anything other than a Gravely
authorized replacement part may adversely affect the
performance, durability, and safety of this unit and may
void the warranty. Gravely disclaims liability for any
claims or damages, whether warranty, property damage,
personal injury or death arising out of the use of
unauthorized replacement parts.
DELIVERY
Customer Note: If you have purchased this product
without complete assembly and instruction by your
retailer, it is your responsibility to:
• Read and understand all assembly instructions in
this manual. If you do not understand or have
difficulty following the instructions, contact your
nearest Gravely Dealer for assistance.
NOTE: To locate your nearest Gravely Dealer, go to
www.gravely.com on the internet.
Before attempting to operate your unit:
1. Make sure all assembly has been properly
completed.
2. Understand all Safety Precautions provided in the
manuals.
TABLE OF CONTENTS
INTRODUCTION
Transfer
model & serial
number label
from product
registration
here.
Serial
Number
Label
ODd0120
Figure 1
WARNING: Improper assembly or adjustments
can cause serious injury.

3
3. Review control functions and operation of the unit.
Do not operate the unit unless all controls function
as described in this manual.
4. Review recommended lubrication, maintenance
and adjustments.
5. Review Limited Warranty Policy.
6. Fill out a product registration card and return the
card to the Ariens Company or go to
www.gravely.com.
DISCLAIMER
Gravely reserves the right to discontinue, change, and
improve its products at any time without notice or
obligation to the purchaser.
The descriptions and specifications contained in this
manual were in effect at printing. Equipment described
within this manual may be optional. Some illustrations
may not be applicable to your unit
SAFETY ALERTS
Look for these symbols to point out
important safety precautions. They mean:
Attention!
Personal Safety Is Involved!
Become Alert!
Obey The Message!
The safety alert symbols above and signal words below
are used on decals and in this manual.
Read and understand all safety messages.
NOTATIONS
NOTE: General reference information for proper
operation and maintenance practices.
IMPORTANT: Specific procedures or information
required to prevent damage to unit or attachment.
PRACTICES AND LAWS
Practice usual and customary safe working precautions,
for the benefit of yourself and others. Understand and
follow all safety messages. Be alert to unsafe conditions
and the possibility of minor, moderate, or serious injury or
death. Learn applicable rules and laws in your area.
Always follow the practices set forth in this manual.
REQUIRED OPERATOR TRAINING
Original purchaser of this unit was instructed by the seller
on safe and proper operation. If unit is to be used by
someone other than original purchaser; loaned, rented or
sold, ALWAYS provide this manual and any needed
safety training before operation.
SAFETY DECALS AND LOCATIONS
ALWAYS replace missing or damaged Safety Decals.
Refer to figure below for Safety Decal locations.
SAFETY
DANGER: IMMINENTLY HAZARDOUS
SITUATION! If not avoided, WILL RESULT in
death or serious injury.
WARNING: POTENTIALLY HAZARDOUS
SITUATION! If not avoided, COULD RESULT in
death or serious injury.
CAUTION: POTENTIALLY HAZARDOUS
SITUATION! If not avoided, MAY RESULT in
minor or moderate injury. It may also be used to
alert against unsafe practices.
077541
• Stop engine and wait for all
moving parts to stop before
opening cover.
•Avoid tip over and loss of
control:
DO NOToverload bagger.
Use extreme caution on
slopes.
DO NOT make abrupt
turns or speed changes.
•Weight kit is required when
specified.
• Be aware of new turning
radius.
• Arrêter le moteur et attendre l’arrêt
complet de toutes les pièces en
mouvementavant d’ouvrir le
couvercle.
• Éviter le basculement et la perte de
contrôle de la machine :
NE PAS surcharger l’ensacheuse.
Faire preuve d’extrême prudence
sur les pentes.
NE PAS effectuer desvirages serrés
et des changements de vitesses
soudains.
•Lekit de massesest requislorsque
cela est spécifié.
•Faire attention au nouveau rayon
de braquage.
• Apagar el motor y esperar a que
todas las piezas móviles se
detenganantesdeabrirlacubierta.
• Evitar el vuelco y la pérdida de
control:
NO sobrecargar la embolsadora.
Tener cuidado en las pendientes.
NO realizar giros o cambios de
velocidad bruscos.
• El juego de contrapesos es
necesario cuando se especifique.
•Tener cuidado con el nuevo radio
de giro.
05359700
BAG IS SUBJECT TO WEAR AND
DETERIORATION.
CHECK BAG FEQUENT LY, REPLACE WHEN
NECESSARY.
USE ORIGINAL BAG TO COMPLY WITH SAFETY
SPECIFICATIONS.
LE SAC EST SOUMIS À L’ USURE ET A LÀ
DÉTÉRIORATION.
VÉRIFIER LE SAC FRÉQUEMMENT. LE
REMPLACER AU BESOIN.
UTILISER UN BAC D’ORIGINE CONFORME
AUX NORME DE SECURITE.
LA BOLSA ESTA SUJETAA DESGASTEY
DETERIORO.
REVISAR LA BOLSA FREQUENT AMENTE,
Y REEPLAZARLA SI ES NECESARIO.
USAR BOLSAS ORIGINAL PARA CUMPLIR CON
LAS ESPECIFICACIONES DE SEGURIDAD.
A TTE N TIO N
P R E CAUC IO N
CAU TIO N
•
•
•
•
•
•
•
•
•
07742300B
WARNING / AVERTISSEMENT / ADVERTENCIA
© Copyright 2007 Ariens Company

4
1. WARNING!
Stop engine and wait for all moving parts to
stop before opening cover.
Avoid tip over and loss of control:
DO NOT overload bagger.
Use extreme caution on slopes.
DO NOT make abrupt turns or speed changes.
Weight kit is required when using bagger.
Be aware of new turning radius.
2. DANGER!
To Avoid Serious Injury
DO NOT operate mower unless guards
are in place or grass pump and entire
bagger are attached.
ALWAYS wear adequate hearing protection.
ROTATING FAN! Stop engine and remove
key before clearing.
Wait for all moving parts to stop.
Keep children and others away from unit
while operating.
3. DANGER ROTATING PARTS
Always keep feet and hands away from
rotating parts.
Never direct discharge towards persons or
property that may be injured or damaged by
thrown objects.
Keep people away from unit while operating.
Shut off engine, remove key, read manual
before you adjust or repair unit.
NO STEP! Always keep feet away from
rotating parts.
4. CAUTION
• Bag is subject to wear and deterioration.
• Check bag frequently, replace when necessary.
• Use original bag to comply with safety
specifications.
5. KEEP GUARDS IN PLACE
Do not operate mower unless guards are in
operating position or bagger is attached.
6. DANGER! HOT SURFACES
DO NOT TOUCH parts which are hot from
operation. Always allow parts to cool.
SAFETY RULES
Read, understand, and follow all safety practices in this
Manual, Owner/Operator Manual, and Engine Manual
before beginning assembly. Failure to follow instructions
could result in personal injury and/or damage to unit.
ALWAYS remove key and wire from spark plugs on unit
before assembly. Unintentional engine start up can cause
death or serious injury.
Sharp edges can cut. Movement of parts can cut off
fingers or a hand. Wrap blade(s), wear sturdy gloves and
use extreme caution when working near blades.
Installing the blower assembly on your mower requires
the removal of the discharge chute deflector and belt
guard. Retain discharge chute, hinge pin, belt guard and
belt guard hardware in a safe location and reinstall
whenever operating unit without the blower assembly.
DO NOT operate mower unless guards are in place or
blower assembly and entire bagger are attached.
Always install counterweights on front axle before
operating unit with bagger attached. Always remove
counterweights from front axle when bagger is removed
from the unit.
Complete a walk around inspection of unit and work area
to understand:
• Work area • Your unit • All safety decals
ALWAYS check overhead and side clearances carefully
before operation. ALWAYS be aware of traffic when
operating along streets or curbs.
OTt2080
OL4840
OL4690
OL0900
OL4140
OL3030
OL0910
OL4140
OL4010
OL4420
OL4430
OL3320
OT1281

5
Keep children and people away. Keep children out of
work area and under watchful care of a responsible adult.
NEVER allow children to operate or play on or near unit.
Be alert and shut off unit if children enter area.
Keep area of operation clear of all toys, pets, and debris.
Thrown objects can cause injury.
Check for weak spots on docks, ramps or floors. Stay
alert for hidden hazards.
Avoid uneven and rough terrain. DO NOT operate near
drop-offs, ditches, or embankments. Unit can suddenly
turn over if a wheel is over the edge of a cliff or ditch, or if
an edge caves in.
Dust, fog, etc. can reduce vision and cause an accident.
Operate unit only when there is good visibility and light.
Only trained adults may operate unit.
Training includes actual operation.
NEVER operate unit after or during the use of
medication, drugs or alcohol. Safe operation requires
your complete and unimpaired attention at all times.
NEVER allow anyone to operate this unit when their
alertness or coordination is impaired.
Wear adequate safety gear and protective gloves. Wear
proper footwear to improve footing on slippery surfaces.
DO NOT wear loose clothing or jewelry and tie back hair
that may get caught in rotating parts.
Protect eyes, face and head from objects that may be
thrown from unit. Wear appropriate hearing protection.
Avoid sharp edges. Sharp edges can cut. Moving parts
can cut off fingers or a hand.
ALWAYS keep hands and feet away from all rotating
parts during operation. Rotating parts can cut off body
parts.
NEVER place your hands or any part of your body or
clothing inside or near any moving part while unit is
running.
ALWAYS disengage attachment, stop unit and engine,
remove key and allow moving parts to stop before
leaving operator’s position.
Understand:
• How to operate all controls
• The functions of all controls
• How to STOP in an Emergency
• Braking and steering characteristics
• Turning radius and clearances
DO NOT operate unit with bagger unless front weight is
installed.
NEVER operate bagger if the unit’s safety interlock
system is not working properly.
Always be aware of maximum sweep of bagger when
turning. Always allow adequate clearance between
bagger, personnel and other objects when turning.
As grass catcher fills, be alert to changing unit stability
and control.
Disengage PTO when attachment is not in use.
ALWAYS disengage PTO, stop unit and engine, remove
key, engage parking brake and allow moving parts to stop
before leaving operator’s position.
DO NOT operate at too fast a rate. DO NOT change
engine governor settings or over-speed engine. Slow
down before turning.
DO NOT mow near dropoffs, ditches or embankments.
The mower could suddenly turn over if a wheel is over
the edge of a cliff or ditch, or if an edge caves in.
DO NOT mow on wet grass. Reduced traction could
cause sliding.
DO NOT try to stabilize the machine by putting your foot
on the ground.
Know the weight of loads. Limit loads to those you can
safely control and the unit can safely handle.
ALWAYS keep protective structures, guards and panels
in good repair, in place and securely fastened.
DO NOT operate in reverse unless absolutely necessary.
ALWAYS look down and behind before and while
backing.
Watch for holes, ruts, or bumps. Uneven terrain could
overturn the machine.
ALWAYS allow adequate clearance for unit, attachments,
operator and objects in work area when turning. Slow
down before turning.
NEVER carry passengers.
If you cannot back up a slope or you feel uneasy on it, do
not mow it.
Mow up and down slopes, not across them.
Keep all movements on the slope slow and gradual. DO
NOT make sudden changes in speed or direction.
Avoid starting or stopping on a slope. If tires lose traction,
disengage the blades and proceed slowly straight down
the slope.
DO NOT operate on slopes over 10°.
DO NOT park on slopes unless absolutely necessary. If
you must park on a slope, always chock or block wheels.
Always set parking brake.
Use a slow speed. Avoid changing speeds on slopes.
Tires may lose traction on slopes even though the brakes
are functioning properly.
Use extra care when loading or unloading unit on trailer
or truck.
Disengage PTO, stop engine, remove key and wait for all
moving parts to stop before servicing, making repairs,
adjusting or when clearing debris.
ALWAYS block wheels. Know all jack stands are strong,
secure and will hold weight of unit during maintenance.

6
ALWAYS keep protective structures, guards, and panels
in good repair, in place and securely fastened. NEVER
modify or remove safety devices.
Keep unit free of grass, leaves, or other debris. Clean up
oil or fuel spills.
Check bags and bagger parts prior to each use for any
holes, abrasions, mildew, or structural damage. Replace
parts when necessary.
Keep all hardware properly tightened.
Maintain or replace safety and instruction labels, as
necessary.
Keep unit free of debris. Clean up oil or fuel spills.
DO NOT store bags with grass in them.
DO NOT use double blade kits while bagging.
For extended storage, clean unit thoroughly. See Engine
Manual for proper storage.
ALWAYS lower cutting mower deck when unit is parked
or stored.
Use only attachments or accessories designed for your
unit and properly installed.
Check attachment components frequently. If worn or
damaged, replace with manufacturer’s recommended
parts.
Grass catcher components are subject to wear, damage
and deterioration, which could expose moving parts or
allow objects to be thrown. Frequently check components
and replace with manufacturer’s recommended parts,
when necessary.
TOOLS REQUIRED
• Wrenches: 7/16", 1/2", 9/16"
•Drill
• 13/32" Drill bit
• Utility Knife
UNPACKING UNIT
IMPORTANT: Remove contents from carton carefully.
Place cover assembly on a flat piece of cardboard to
avoid scratching it.
Package Contents:
Check the contents of your kit for the parts listed in
figure 2:
ASSEMBLY
WARNING: AVOID INJURY. Read and
understand the entire Safety section before
proceeding.
Item Description Qty Part Number
1 Cover Assembly 1 NA
2 Inlet Assembly 1 59207602
3 Hose 1 00697300
4 Counterweight 4 01542200
5 Bag Assembly 3 59207600
6 Upper Mount 1 00460951
7 Lower Mount 1 00455851
8 V-belt - 72-Inch Mower Deck 1 07239700
V-belt - 52-Inch Mower Deck
V-belt - 60-Inch Mower Deck
V-belt - 66-Inch Mower Deck
1
1
1
07236200
07213200
07235800
9 Blower Assembly 1 59207603
10 Exhaust Deflector 1 00610551
11 5/16" Wing Knob 2 07531700
12 3/8" Wing Knob 2 07019300
13 Weight Plate Assembly 1 00451851
14 .31-18 Nyloc Nut 4 06545400
15 .25-20 x .50 Hex Bolt 6 05947900
16 .38-16 x 1.00 Hex Bolt 8 05948700
17 .38-16 Nyloc Nut 16 06545500
18 .38-16 x 1.75 Round Head
Bolt 2 06223800
19 .38-16 x 3.25 Hex Bolt 6 05961100
20 .31-18 x 1.00 Hex Bolt 4 05946900
21 .368/.373 x 3.25 Clevis Pin 2 02747500
22 .406 x 1.50 x .245 Flat
Washer 4 06400006
23 .25-20 Locking Nut 6 06543500
24 Bolt .312-18 x 4.5 2 06228300
25 .375 x .115 Lock Washer 2 06306500
26 5/16" Wing Knob 3 07500008
27 Rubber Bumper 2 07533600
28 52" Blower Baffle - Front 1 00469551
29 60" Blower Baffle - Front 1 00469651
30 .38-16 x .50 Tapping Screw 4 07412900
31 3/8" Spinlock Flange Nut 2 06534900
32 Hair Pin 2 06701000
33 Finger Guard -
52-Inch 1 00483851
34 60-, 66- & 72-Inch Finger
Guard 1 00491851
35 .312 x .734 x .065 Flat
Washer 4 06435800
36 52"/60"/66" Blower Baffle -
Rear 1 00887651
37 72" Blower Baffle - Rear 1 00945151
NOTE: A front blower baffle is not required for 66- or
72-inch Mower Decks.
Item Description Qty Part Number

7
ACTUAL SIZE OF MOUNTING HARDWARE
ODD0182
123
4
5
6
8
9
10
7
12
11
26 27
13
28
29
33
32 34
36 37
14 23
18
19
22
21
15
20
16
24
ODd0436
Figure 2
17
30
31 25
35

8
MODIFY MUFFLER EXHAUST DIRECTION
1. Install exhaust deflector (item 10) on rear bumper
with four locking nuts (item 23) and hex bolts
(item 15) (figure 3). If needed, drill two 9/32" holes
for mounting hardware.
INSTALL BAGGER MOUNT FIGURE 4
1. Remove original mounting hardware from rear
bumper.
2. Drill out the three holes, through both walls, with
13/32" drill bit (if needed).
3. Install lower mount (item 7) on rear bumper and
frame with six .38-16 x 3.25 hex bolts (item 19) and
.38-16 nyloc nuts (item 17).
CAUTION: Exhaust gases can melt mesh bags
and cause a fire hazard. Make sure exhaust
gases vent to the side or downward and not
directly on the mesh bags.
Item Description Item Description
10 Exhaust Deflector 23 .25-20 Locking Nut
15 .25-20 x .50 Hex
Bolt
35 .312 x .734 x .065
Flat Washer Figure 3
ODd0310
10
10
15
23
23
15
35
200 Series
Vertical Shaft
200 Series Diesel
CAUTION: Support rear bumper prior to
removing original mounting hardware.
Item Description
7 Lower Mount
19 .38-16 x 3.25 Hex
Bolt
17 .38-16 Nyloc Nut
Figure 4
ODd0395
200 Series
Vertical Shaft
200 Series Diesel
17
19
7
17
19
7

9
ASSEMBLE CATCHER
1. Attach inlet assembly (item 2) onto cover assembly
(item 1) with (4) .31-18 x 1.00 hex bolt (item 20) and
.31-18 nyloc nut (item 14).
2. Attach cover assembly (item 1) onto upper mount
(item 6) with (8) .38-16 x 1.00 hex bolt (item 16) and
(8) .38-16 nyloc nut (item 17).
ATTACH CATCHER TO LOWER MOUNT
FIGURE 6
1. Slide catcher assembly into lower mount. Rotate up
and secure with .38-16 nyloc nut (item 17) or,
optional tool-less hardware, 3/8" wing knob
(item 12) and .375 x .115 lock washer (item 25).
NOTE: For ease of assembly, use latch attached to
Upper Mount (Item 6) to temporarily hold the mount in
place while securing mounting hardware.
2. Install bag assembles (item 5) on cover assembly
(item 1).
Item Description Item Description
1 Cover Assembly 3 Hose
2 Inlet Assembly 14 .31-18 Nyloc Nut
20 .31-18 x 1.00 Hex
Bolt Figure 5
1
20
3
14
2
ODd0420
Item Description Item Description
5 Bag Assembly 12 3/8" Wing Knob
(Optional Tool-less
Hardware)
6 Upper Mount
7 Lower Mount 18 .38-16 x 1.75
Round Head Bolt
22 .406 x 1.50 x .245
Flat Washer 25 .375 x .115 Lock Washer (Optional
Tool-less Hardware)
17 .38-16 Nyloc Nut 31 3/8" Spinlock
Flange Nut
Figure 6
1
5
17
6
7
22
31
16
18
17
2512

10
INSTALL COUNTERWEIGHTS FIGURE 7
1. Attach weight plate assembly (item 13) onto the
footrest.
2. Install weight plate assembly (item 13) to front with
two .368/.373 x 3.25 clevis pins (item 21) and hair
pins (item 32).
3. Fasten counterweights (item 4) together with .31-18
x round head bolt (item 25), .406 x 1.50 x .245 flat
washer (item 22), and 5/16" wing knob (item 11).
INSTALL V-BELT ON BLOWER ASSEMBLY
FIGURE 13
There are three V-belts included in the bagger kit with a
part number on each V-belt:
• 52-inch mower deck V-belt (part number 07236200)
• 60-inch mower deck V-belt (part number
07213200).
• 66-inch mower deck V-belt (part number 07235800)
• 72-inch mower deck V-belt (part number 07239700)
NOTE: If needed, loosen (4) spindle mount bolts to install
belt. Tighten bolts after belt is installed.
INSTALL BLOWER ASSEMBLY FIGURE 11
Install Front Baffle and Finger Guard to Blower
Assembly
1. Choose the appropriate baffle according to figure 8.
2. Install baffle to blower assembly as shown in
figure 10.
Install Rear Baffle
1. Choose the appropriate baffle according to the
mower deck size as shown in figure 10.
2. Install baffle to blower assembly as shown in
figure 10.
NOTE: Choose the appropriate finger guard according to
the mower deck size:
CAUTION: Always install counterweights on
front axle before operating unit with bagger
attached. Always remove counterweights from
front axle when bagger is removed from the unit.
Item Description Item Description
4 Counterweight* 21 .368/.373 x 3.25
Clevis Pin
13 Weight Plate
Assembly 11 5/16" Wing Knob
32 Hair Pin 24 Bolt .312-18 x 4.5
Figure 7
ODd0326
11
13
22
Footrest
4
32
24
21
Figure 8
Mower Deck Baffle Measurements
52-Inch 5-3/4 Inches
60-Inch 2-7/8 Inches
66-inch No Baffle Required
72-Inch No Baffle Required
Front Blower
Baffle (item 28,
and 29)
Figure 9
52"/60"/66" Mower
Deck Baffle 72" Mower
Deck Baffle
36
37

11
• 52-inch mower decks use part number 00483851 (1
notch, 8" long).
• 60, 66 & 72-inch mower decks use part number
00491851 (3 notches, 5.50" long).
3. Install finger guard - (item 33) on blower assembly.
Install Blower Assembly
Figure 11
1. Remove discharge chute and belt cover.
2. Position blower assembly (item 9) at discharge
chute opening.
3. Install blower assembly (item 9) on mower deck.
Install detent pin thru bracket on mower deck.
Install V-Belt On Double Pulley
Figure 13
IMPORTANT: Ensure the flat side of V-belt contacts idler
pulley and that the V-side of V-belt contacts drive pulley
and double pulley.
1. Remove the hex bolts holding the right hand belt
cover. Remove belt cover.
2. Install V-belt on pulleys as shown in figure 13.
NOTE: Use Idler Release Lever to move idler to a
position that makes belt installation easier.
NOTE: To increase belt tension add washers to the
compression spring. Decrease tension by removing
washers. Four washers for 52", two washers for 60", 66"
and 72" decks (figure 12).
Item Description Item Description
9 Blower Assembly 30 Tapping Screws
15 .25-20 x .50 Hex
Bolt 33 Finger Guard
23 .25-20 Locking
Nut 36 52"/60"/66" Blower Baffle - Rear
28, 29 Front Baffle (not
needed on 66" or
72" decks)
37 72" Blower Baffle -
Rear
Figure 10
CAUTION: Make sure blower assembly covers
the discharge chute opening so no debris can
escape.
Ppt0090
28, 29
9
30
33
15
23
36, 37
30
Item Description Item Description
8 V-Belt 12 Detent pin
9 Blower Assembly
Figure 11
ODd0234
12
9
8
Idler Disengage
Bend tab down
as needed to
obtain a snug fit
onto mower
deck assembly.
4 Washers for
52-inch decks
2 Washers for 60-
& 72-inch decks
Figure 12

12
..
3. Install belt cover.
NOTE: Use figure 14 to determine the location of the
5/16" wing knob (item 26) and rubber bumper (item 27)
when installing the belt cover.
Figure 13
OTt3024
V-Belt
Blower
Assembly
Pulleys
Double
Pulley
Compression
Spring
Figure 14
52-Inch Decks
60- and 66-inch Decks
Rubber
Bumper
(Item 27)
Belt Cover
5/16" Wing
Knob
(Item 26)
Belt Cover
5/16" Wing
Knob
(Item 26)
72-Inch Decks
Belt Cover
5/16" Wing
Knob
(Item 26)
Rubber
Bumper
(Item 27)

13
INSTALL HOSE FIGURE 15
1. Install hose (item 3) onto the inlet assembly (item 2)
and secure with thumb latch.
2. Install hose (item 3) onto the blower assembly
(item 9)
NOTE: Trim hose length as needed. The hose must fit in
clip on the inlet assembly (item 2) and over the hose
adapter on the blower assembly (item 9).
Item Description Item Description
2 Inlet Assembly 9 Blower Assembly
3Hose Figure 15
CAUTION: Deflected material may cause injury.
ALWAYS operate mower with bagger cover
closed and secured, blower assembly fastened
securely, or with chute deflector in operating
position.
2
9
3

14
REMOVING BAGGER KIT
1. Lift thumb latch and remove hose from blower
assembly and inlet assembly (see figure 15 on
page 13).
2. Remove belt cover.
3. Remove V-belt from double pulley (see figure 13 on
page 12).
4. Remove blower assembly (see figure 11 on
page 11).
5. Re-install belt cover.
6. Install discharge chute.
7. Remove counterweights (see figure 7 on page 10).
8. Remove catcher assembly (see figure 6 on
page 9).
REMOVAL
CAUTION: Deflected material may cause injury.
ALWAYS operate mower with bagger cover
closed and secured, blower assembly fastened
securely, or with chute deflector in operating
position.
CAUTION: Always install counterweights on
front axle before operating unit with bagger
attached. Always remove counterweights from
front axle when bagger is removed from the unit.

15
BEFORE EACH USE
1. Check bagger parts for wear, deterioration or
damage. Replace ONLY with Gravely original
service parts before operating.
2. Make sure counterweights are installed.
3. Ensure all hardware is tight.
IMPORTANT: Check tool-less hardware often. Tighten as
needed.
4. Remove any grass buildup from bagger parts.
5. Ensure hose is fastened securely on upper boot
and blower assembly.
6. Ensure mesh bags are installed, and the bagger
cover is closed and securely latched.
BAGGING
Starting
1. Start engine and engage PTO according to unit
owner’s manual.
2. Set throttle to full.
3. Choose a slow ground speed.
Shut Off
1. Disengage PTO.
2. Shut off unit according to unit Owner/Operator’s
manual.
EMPTYING MESH BAGS
If bagger stops picking up grass clippings, mesh bags
may be full.
To empty bags:
1. Disengage PTO, stop engine and remove ignition
key. Wait for all moving parts to stop before leaving
operator’s position.
2. Empty the grass from each bag.
3. Clean out hose.
4. Close and latch cover.
UNCLOGGING BAGGER
If hose or blower assembly gets clogged, stop forward
motion and allow unit to clear itself. If unit will not clear
itself, unclog the hose and/or blower assembly manually
as instructed below.
1. Stop engine and remove ignition key. Wait for all
moving parts to stop.
2. Lift thumb latch on inlet assembly remove hose
(figure 16).
3. Remove hose from blower assembly.
OPERATION
WARNING: AVOID INJURY. Read and
understand the entire Safety section before
proceeding.
WARNING: Lower attachment, stop engine, and
remove key to prevent unauthorized use. DO
NOT park on slopes.
WARNING: MOVING PARTS can cut or
amputate body parts.
NEVER attempt to clear blower assembly while
engine is running.
ALWAYS stop engine, remove key, and wait for
moving parts to stop.
Sharp edges can cut. Movement of parts can
cut off fingers or a hand. Wrap blade(s), wear
sturdy gloves and use extreme caution when
working near blades or impeller.
WARNING: PINCH POINT! Use extreme
caution when unclogging blower assembly.
Impeller can cut or pinch your hand, even when
not in operation. Wear sturdy gloves when
working near impeller.
Cover Assembly
Thumb Latch
Inlet Assembly
5/16" Wing
Bagger Mount
Blower Assembly
Bag Assembly
Figure 16
Hose

16
NOTE: Perform steps 4 and 5 if clog is in the hose:
4. Remove clogged grass.
5. Reinstall hose.
NOTE: Preform steps 6 and 7 if clog is in blower
assembly.
6. Clear grass from blower assembly.
7. Reinstall hose and tighten hose clamp.
OPERATING TIPS
• Cut grass when it is dry.
• Cut grass in two passes when cutting thick, long, or
wet grass. Make the first cut higher than desired.
Make the second cut at desired height.
• Always use full throttle when bagging.
Gravely Dealers will provide any service or adjustments
which may be required to keep your unit operating at
peak efficiency.
MAINTENANCE SCHEDULE
The chart below shows the recommended maintenance
schedule that should be performed on a regular basis.
Check Fasteners
IMPORTANT: Be certain that all hardware is tight before
each use. Pay special attention to the guards and safety
shields. Check tool-less hardware often. Tighten as
needed.
Inspect Bagger Parts
Before each use, inspect bagger parts for any holes,
abrasions, or structural damage. Replace any worn or
damaged parts.
Clean Unit
Clear away grass build-up in bagger before and after
each use.
Check V-Belt
Check V-belt tension after initial first two hours of use and
every 10 hours thereafter. Check V-belt for wear every 10
hours; replace V-belt if worn or deteriorated (see
Replacing V-Belt (Figure 17) on page 16).
REPLACING V-BELT (FIGURE 17)
1. Remove belt cover.
2. Remove blower assembly from mower deck.
3. Remove old V-belt.
4. Install new V-belt on blower assembly pulley.
5. Install blower assembly to mower deck.
6. Route new V-belt onto double pulley (see Install
V-Belt On Double Pulley on page 11).
WARNING: Blades rotate when impeller rotates.
Impeller rotates when blades rotate. Block
blades to prevent rotation before proceeding.
MAINTENANCE
WARNING: AVOID INJURY. Read and
understand the entire Safety section before
proceeding.
MAINTENANCE SCHEDULE
Service Performed Each Use Every 10 hrs.
Check Fasteners •
Inspect Bagger Parts •
Clean Unit •
Check V-belt •*
* Check V-belt tension after initial first two hours of use.
ODd0372
V-Belt
Blower
Assembly
Pulleys
Double
Pulley
Figure 17

17
IMPORTANT: NEVER spray unit with high-pressure
water. DO NOT store unit outdoors.
NOTE: If needed, the cloth bags can be washed with low
pressure water.
Clean plastic surfaces with sponge and mild detergent.
Dry with a soft cloth.
Remove all debris from mesh bags before storing.
Remove all dirt, grease, leaves, etc. from unit.
Store in a clean, dry area.
Ensure all fasteners are properly tightened. Inspect
moving parts for damage and wear.
Touch up all rusted or chipped painted surfaces.
STORAGE
WARNING: AVOID INJURY. Read and
understand the entire Safety section before
proceeding.
TROUBLESHOOTING
PROBLEM PROBABLE CAUSE CORRECTION
Bagger fails to pick up
grass or leaves. 1. The mesh bags are full.
2. Bagger is clogged.
1. Shut off engine, remove key, and empty
mesh bags.
2. See Unclogging Bagger on page 15.
BlowerAssemblystops
or slows. 1. Worn or damaged V-belt. 1. See Replacing V-Belt (Figure 17) on page 16.
SPECIFICATIONS
Model Number 89203000
Description 200 Series Bagger
Added Length to Unit 27"
Bagger Capacity 12 Bushels
Added Width to Mower
Deck 12 inches

18
DECALS
Item Part No. Qty. Description
1 05359700 1 Decal-Warning, Bagger Cover
2 07735200 2 Decal, Danger
3 07742300 1 Decal, Warning
4 08088200 1 Decal-Caution, Grass Pump
5 07754100 2 Decal, Hot Surface
6 05225500 1 Decal, Gravely
PARTS LIST
07742300B
077541
WARNING / AVERTISSEMENT /ADVERTENCIA
052255
15
2
3
4
6

19
COUNTERWEIGHTS
Item Part No. Qty. Description
1 06228300 1 Bolt .312-18 x 4.5
2 01542200 4 Counterweight
3 07531700 2 Knob, Wing .312-18 UNC (Tool-less hardware option)
4 06400006 2 Washer, Flat Steel .406 x 1.50 x .245
5 02747500 2 Pin-Clevis .368/.373 x 3.25
6 00451851 1 Weldment, Weight Plate
7 06701000 2 Hair Pin
ODd0326
1
2
4
3
6
7
5

20
BAGS AND COVER
1
2
6
5
43
6543
7
14
17
8
10
9
3
15
16
9
12
5
4
10
3
21
24
11
13
24
13
17
15
16
16
20
9
19
9
10
21 23
27
24 13
18
34
32
31 2526
910
35
33
15
36
37
10
22
30 38
28
28
30
29
29