Greenlee GATOR ETS8 User manual

INSTRUCTION MANUAL
52024554 REV 1 © 2007 Greenlee Textron Inc. 1/07
Read and understand all of the instructions and
safety information in this manual before operating
or servicing this tool.
GATOR®ETS8
Battery-powered
Cable Tray Cutter
Serialnummer

Greenlee / A Textron Company 24455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
ETS8 Battery-powered Cable Tray Cutter
All specications are nominal and may change as design improve-
ments occur. Greenlee Textron Inc. shall not be liable for damages
resulting from misapplication or misuse of its products.
GATOR is a registered trademark of Greenlee Textron Inc.
Tellus is a registered trademark of Shell Oil Company.
KEEP THIS MANUAL
Table of Contents
Description ..................................................................... 2
Safety ............................................................................. 2
Purpose of this Manual .................................................. 2
Important Safety Information ..................................... 3–4
Identication................................................................... 5
Specications................................................................. 5
Operation.....................................................................6-7
Maintenance................................................................... 8
Troubleshooting.............................................................. 8
Illustrations ................................................................9-10
Parts List ...................................................................... 11
Description
The ETS8 Battery-powered Cable Tray Cutter is a
hand-held, self-contained cutting tool intended to
be used to cut wire, basket-style cable trays up to
8.0mm diameter.
Safety
Safety is essential in the use and maintenance of Green-
lee tools and equipment. This manual and any markings
on the tool provide information for avoiding hazards and
unsafe practices related to the use of this tool. Observe
all of the safety information provided.
Purpose of this Manual
This manual is intended to familiarize all personnel with
the safe operation and maintenance procedures for the
following Greenlee tool:
ETS8 Battery-powered Cable Tray Cutter
Keep this manual available to all personnel.
Replacement manuals are available upon request at no
charge.

Greenlee / A Textron Company 34455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
ETS8 Battery-powered Cable Tray Cutter
IMPORTANT SAFETY INFORMATION
This symbol is used to call your attention to
hazards or unsafe practices which could result in
an injury or property damage. The signal word,
dened below, indicates the severity of the hazard.
The message after the signal word provides infor-
mation for preventing or avoiding the hazard.
Hazards or unsafe practices which, if not avoided,
MAY result in injury or property damage.
Hazards which, if not avoided, COULD result in
severe injury or death.
Immediate hazards which, if not avoided, WILL
result in severe injury or death.
SAFETY
ALERT
SYMBOL
Read and understand all of the
instructions and safety information
in this manual before operating or
servicing this tool.
Failure to observe this warning
could result in severe injury or death.
Skin injection hazard:
Do not use hands to check for
oil leaks. High pressure oil easily
punctures skin causing serious
injury, gangrene, or death. If injured,
seek medical help immediately to
remove oil.
Wear eye protection when operating
or servicing this tool.
Failure to wear eye protection could
result in serious eye injury from
ying debris or hydraulic oil.
Do not use solvents or ammable
liquids to clean the cutting tool.
Solvents or ammable liquids could
ignite and cause serious injury or
property damage.
Electric shock hazard:
This tool is not insulated. When
using this unit near energized
electrical lines, use proper personal
protective equipment.
Failure to observe this warning could
result in severe injury or death.

Greenlee / A Textron Company 44455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
ETS8 Battery-powered Cable Tray Cutter
IMPORTANT SAFETY INFORMATION
Note: Keep all decals clean and legible, and replace
when necessary.
Pinch points:
Keep hands away from the cutting
head when cutting.
Failure to observe this warning could
result in severe injury or death.
Do not dispose of batteries in a re. They will vent
fumes and may explode.
Failure to observe this warning could result in severe
injury from harmful fumes or burns from ying debris.
Inspect tool before use. Replace any worn or
damaged parts. A damaged or improperly assembled
tool can break and strike nearby personnel.
Failure to observe this warning could result in severe
injury or death.
• Do not operate the tool without cutting blades.
Damage to the ram or cutting head can result.
• This tool is not designed for continuous use.
After 100 cutting cycles, allow the cutting tool to
cool for 15 minutes.
• Do not place the tool in a vise. The cutting tool is
designed for hand-held operation.
• This tool may be used in damp or wet environ-
ments; however, we recommend air-drying the
tool before use if it becomes soaked.
• Use this tool for the manufacturer’s intended
purpose only.
Failure to observe these precautions may result in
injury or property damage.
Do not allow anything to contact the battery
terminals.
• Do not immerse the batteries in liquid. Liquid
may create a short circuit and damage the
battery. If batteries are immersed, contact your
service center for proper handling.
• Do not place the battery into a pocket, tool
pouch, or tool box with conductive objects.
Conductive objects may create a short circuit
and damage the battery.
• Do not place a battery on moist ground or
grass. Moisture may create a short circuit and
damage the battery.
Failure to observe these precautions may result in
injury or property damage.
• Do not store the battery at more than 60 °C
(140 °F). Damage to the battery can result.
• Do not use another manufacturer’s charger.
Other manufacturers’ chargers may overcharge
and damage the battery.
• Do not attempt to open the battery. It contains
no user-serviceable parts.
Failure to observe these precautions may result in
injury or property damage.
Do not perform any service or maintenance other
than as described in this manual. Injury or damage
to the tool may result.
Failure to observe this precaution may result in
injury and property damage.

Greenlee / A Textron Company 54455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
ETS8 Battery-powered Cable Tray Cutter
4
3
2
1
5
6
7
IdentificationIdentification
Specifications
1. Cutting Blades
2. Cutting Head
3. Retract Button
4. Battery Lock
5. Battery Cartridge
6. Trigger
7. LED Display
Cable Tray Cutting Tool
Length ............................................................................................... 325 mm (12.8")
Width................................................................................................. 60 mm (2-3/8")
Depth ................................................................................................ 80 mm (3-1/8")
Mass/Weight (with battery)...................................................................1.3 kg (2.9 lb)
Sound Level .............................................................................. 70 dB (A) at 1 meter
Vibration .................................................................................................... < 2.5 m/s2
Hydraulic Oil...................................................................................Shell Tellus®T 15
Cutting Capacities
Average Cutting Time................................................................................2 seconds
Average Cuts per Charge (.191 dia. cable tray) ...........................approximately 250
Battery
Charging Voltage............................................................................................... 9.6 V
Charging Time.................................................................................................30 min

Greenlee / A Textron Company 64455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
ETS8 Battery-powered Cable Tray Cutter
Operation
• Do not operate the tool without cutting blades.
Damage to the ram or cutting head can result.
• This tool is not designed for continuous use.
After 100 cutting cycles, allow the cutting tool to
cool for 15 minutes.
• Do not place the tool in a vise. The cutting tool is
designed for hand-held operation.
• This tool may be used in damp or wet environ-
ments; however, we recommend air-drying the
tool before use if it becomes soaked.
• Use this tool for the manufacturer’s intended
purpose only.
Failure to observe these precautions may result in
injury or property damage.
Pinch points:
Keep hands away from the cutting
head when cutting.
Failure to observe this warning could
result in severe injury or death.
Electric shock hazard:
This tool is not insulated. When
using this unit near energized
electrical lines, use proper personal
protective equipment.
Failure to observe this warning could
result in severe injury or death.
Wear eye protection when operating
or servicing this tool.
Failure to wear eye protection could
result in serious eye injury from
ying debris or hydraulic oil.

Greenlee / A Textron Company 74455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
ETS8 Battery-powered Cable Tray Cutter
Operation (cont’d)
Charging the Battery
Read the instructions supplied with the battery charger.
LED Display
This tool is equipped with a special circuit board incor-
porating several important features to inform the user
about the current status of the unit. The LED signals in
the following cases:
Important features of the ETS Cable Tray
Cutting Tool
1. The hydraulic unit incorporates an automatic retrac-
tion, which returns the piston and moveable blade
to the starting position when the maximum cutting
force is achieved.
2. The unit is equipped with a special brake, which
stops the forward motion of the piston when the
trigger is released.
3. The cutting head of the ETS8 has been designed
to turn 360° around the longitudinal axis in order
to gain the best access to tight corners and other
difcult working areas.
Operating the Tool
1. Check cutting head to ensure the piston and
moveable blade are fully retracted. If necessary, pull
the retract slide in the direction of the arrow.
2. After positioning the wire/bolt between the open
cutting blades, actuate the trigger to start the
cutting cycle.
Note: The cutting process can be interrupted at
any moment by releasing the trigger. By actuating
the retract slide, the piston and moveable blade will
return to the starting position.
3. After reaching the maximum operating pressure, the
piston and moveable blade will automatically return
to the starting position.
Signal Duration When it occurs What it means
a few seconds of battery insertion self check - O.K.
flashing
glowing for after cutting battery discharged
20 seconds
flashing for after cutting time for inspection
20 seconds (2Hz) and preventive
maintenance
20 sec. glowing after cutting battery discharged—
and flashing time for inspection
intermittently and preventive
maintenance

Greenlee / A Textron Company 84455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
ETS8 Battery-powered Cable Tray Cutter
Maintenance
Each Operating Day
Before use:
1. Inspect cutting blades for wear or damage such as
cracks, gouges, or chips.
2. Inspect the tool for damage or leaks. If damage is
detected, return the tool to an authorized Greenlee
service center for inspection.
Skin injection hazard:
Do not use hands to check for
oil leaks. High pressure oil easily
punctures skin causing serious
injury, gangrene, or death. If injured,
seek medical help immediately to
remove oil.
Do not use solvents or ammable
cleaners to clean the tool body.
Solvents could ignite, causing
serious injury or property damage.
After use:
1. Wipe all tool surfaces clean with a damp cloth and
mild detergent.
Troubleshooting
Before You Begin
1. Make sure that the battery is charged. Recheck
the battery after several minutes to make sure the
battery is holding its charge.
Tool is inoperative. Dirt, contaminants, etc., in ram area Clean tool.
of tool.
Cutting tool battery contacts Reform contacts.
damaged.
Tool components worn or damaged. Return tool to an authorized
Greenlee service center.
Ram stops during operation. Oil level is low. Return tool to an authorized
Greenlee service center.
Air in hydraulic system. Pull trigger and hold retract button
simultaneously. Hold for approximately
10 seconds.
LED display glows Battery charge low. Charge or replace battery.
continuously for 20 seconds.
Tool loses oil. Damaged internal seal. Return tool to an authorized
Greenlee service center.
2. Use a nonflammable contact cleaner or pencil
eraser to clean the electrical contacts on the battery
and cutting tool.
3. Reinstall the battery and check the tool again.
Probable Cause
Problem Probable Remedy
2. Fully retract the ram. Place the tool in the carrying
case. Store in a cool, dry place.
3. Charge the battery.
Monthly
Thoroughly clean all surfaces.
Annually or After 10,000 Cuts
Return the tool to an authorized Greenlee service center
for inspection.

Greenlee / A Textron Company 94455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
ETS8 Battery-powered Cable Tray Cutter
141
10 11
146
150
149
12
15
144
143
147
142
148
145
141
140
140
90
95
91
57
17
92
93
94
96
Illustrations
Main

Greenlee / A Textron Company 10 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
ETS8 Battery-powered Cable Tray Cutter
70
71
72
73
74
76
78
75
79
Illustrations (cont’d)
Pump Housing Unit, Relief Valve Unit, and Piston Pump Assembly
Motor Assembly
56
54
53
52
55 50
30
31
32
33
34
35
36 37
38
39
51
123
122
121
120
50

Greenlee / A Textron Company 11 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
ETS8 Battery-powered Cable Tray Cutter
Parts List
Key Part No. Description Qty Key Part No. Description Qty
10 50019287 Lever, relief valve ................................................1
11 50019295 Screw .................................................................1
12 52026640 Switch.................................................................1
13 50019414 Decal, Greenlee GATOR.....................................1
14 50019422 Decal, Greenlee GATOR.....................................1
15 50019430 Decal, warning....................................................1
16 52024563 Decal, specication ............................................ 1
17 52024564 Decal, cutting hazard .........................................1
50018922 Relief valve unit (includes 30–39)
30* 50058622 Seal ....................................................................1
31 50019554 Valve seat ...........................................................1
32 50019465 Needle valve .......................................................1
33 50019546 Plunger ...............................................................1
34 50103776 Spring.................................................................1
35 50070150 Lock washer ....................................................... 2
36* 50063707 O-ring .................................................................1
37* 50019066 O-ring .................................................................1
38 50019520 Pressure relief.....................................................1
39 50109146 Screw .................................................................1
50018949 Pump housing unit (includes 50–56)
50* 50019724 Clamp.................................................................2
51 50019023 Screw .................................................................1
52 50109162 Threaded bushing ..............................................1
53 50019570 Pump block ........................................................1
54 50109308 Threaded bushing ..............................................1
55 50109316 Screen ................................................................1
56 50019449 Reservoir ............................................................1
57 50120050 Bushing with seal ...............................................1
50018957 Motor assembly (includes 70–79)
70 50019651 Retaining ring .....................................................1
71 50019589 Pin ......................................................................1
72 50019619 Motor cap ...........................................................1
73 50019538 Disc housing.......................................................1
74 50019627 Disc ....................................................................2
75 50019791 Screw .................................................................2
76 50019740 Gear lube......................................................1.5 g
78 50109332 Motor adapter ....................................................1
79 50018965 Motor, electric.....................................................1
52024565 Cutter Blade Kit (including 90-93)
90 52024573 Cutter plate.........................................................1
91 52024574 Cutting rod .........................................................1
92 52024575 Straight pin, spring-type.....................................1
93 52024576 Screw, socket head cap, m5-14 ........................1
94 50019295 Screw, hex head cap, m3x4...............................1
95 50019120 Spring, compression ..........................................1
96 52026760 Head, cutter........................................................1
50018990 Piston pump assembly (includes 120–123)
120 50019317 Piston pump ....................................................... 1
121 50019015 Spring.................................................................1
122 50019309 Piston pump housing .........................................1
123* 50103695 Piston seal..........................................................1
52026761 Housing unit, green (includes 140–150)
140 50042076 Screw .................................................................4
141 50019767 Screw .................................................................2
142 50043960 Compression spring, DA5.5 x L14.0 ..................1
143 50019341 Link, trigger ........................................................1
144 Lever, battery release .........................................1
145 Housing half .......................................................1
146 Housing half .......................................................1
147 Button, relief valve..............................................1
148 Cover, trigger......................................................1
149 50041981 Ring ....................................................................1
150 50048066 Stud....................................................................1
* 50027255 Seal kit (includes items marked with an asterisk)
50048074 Strap, carrying
50020196 Case with inserts
52026638 9.6 V battery
50021788 12 V charger 110 VAC
50021800 12 V charger 220 VAC
52023076 12 V charger 12 VDC
52024565 Head assembly repair kit

USA 800-435-0786 Fax: [phone]
815-397-7070 Fax: [phone]
Canada 800-435-0786 Fax: [phone]
International [phone] Fax: [phone]
4455 Boeing Drive • Rockford, IL 61109-2988 • USA • 815-397-7070
An ISO 9001 Company •Greenlee Textron Inc. is a subsidiary of Textron Inc.
www.greenlee.com