Grizzly 3600 Quick start guide
H8191 3600 PSI Diesel Pressure Washer -23-
Pump Parts Breakdown
-24- H8191 3600 PSI Diesel Pressure Washer
REF PART # DESCRIPTION REF PART # DESCRIPTION
1 PSB20M CAP SCREW M5-.8 X 14 43 PH81910043 VALVE JACKET WATER RETURN
2 PH81910002 OIL GAUGE 44 PH81910044 VALVE JACKET OUTER GASKET
3 PH81910003 OIL GAUGE CASKET 45 PH81910045 WATER RETURN VALVE CORE
4 PH81910004 DRAINPLUG GASKET 46 PH81910046 WATER RETURN VALVE SEAT
5 PH81910005 DRAINPLUG 47 PH81910047 VALVE SEAT GASKET
6 PH81910006 CRANK CASE COVER 48 PH81910048 OUTLET T CONNECTOR GASKET
7 PH81910007 CRANK CASE COVER GASKET 49 PH81910049 WATER OUTLET T CONNECTOR
8 PH81910008 OIL INLET PLUG 50 PH81910050 FIX BLOT GASKET
9 PH81910009 OIL INLET PLUG GASKET 51 PH81910051 FIX BLOT OUTLET T CONNECTOR
10 PH81910010 CRANK CASE 52 PH81910052 FIX BLOT INLET T CONNECTOR
11 PSB74M CAP SCREW M6-1 X 18 53 PH81910053 INLET T CONNECTOR GASGET SMALL
12 PH81910012 CRANK SHAFT COVER 54 PH81910054 WATER INLET T CONNECTOR
13 PH81910013 BEARING COVER GASKET 55 PH81910055 TWO T CONNECTOR GASKET
14 PH81910014 BEARING CLIP 56 PH81910056 INLET T CONNECTOR GASGET
15 PH81910015 BALL BEARING 57 PH81910057 WATER INLET CONNECTOR GASGET
16 PH81910016 CRANKSHAFT 58 PH81910058 WATER INLET CONNECTOR
17 PH81910017 NEEDLE ROLLER BEARING 59 PH81910059 3/8" QD BODY
18 PH81910018 BEARING COVER GASKET 60 PH81910060 DETERGENT INJECTOR
19 PH81910019 FLANGE 61 PH81910061 INJECTOR SPRING
20 PH81910020 FLANGE OIL SEAL 62 PH81910062 INJECTOR BALL
21 PH81910021 CAP SCREW M8-1.25 X 24 63 PH81910063 INJECTION NOZZLE GASKET
22 PH81910022 CONNECTING ROD 64 PH81910064 INJECTION NOZZLE
23 PH81910023 PLUNGER PIN 65 PH81910065 WATER SHOOTING NOZZLE
24 PH81910024 PLUNGER ROD 66 PH81910066 WATER OUTLET JOINT
25 PH81910025 PLUNGER ROD GASKET 67 PH81910067 WATER OUTLET JOINT GASKET
26 PH81910026 WATER CHECKING FLAKE 68 PH81910068 WATER OUTLET CONE VALVE SPRING
27 PH81910027 CERAMIC PLUNGER 69 PH81910069 WATER OUTLET CONE VALVE
28 PH81910028 LOCATING RING 70 PH81910070 WATER OUTLET CONE VALVE GASKET
29 PH81910029 LOCATING RING GASKET 71 PH81910071 CYLINDER
30 PH81910030 LOCATING RING WATER SEAL 72 PH81910072 CHECK VALVE GASKET
31 PH81910031 U-PACKING SEAL 73 PH81910073 WASHER CHECK VALVE
32 PH81910032 U-PACKING SEAL SEAT 74 PH81910074 CHECK VALVE STOPPER
33 PH81910033 PRESSURE ADJUSTING HANDLE COVER 75 PH81910075 SPRING CHECK VALVE
34 PSB31M CAP SCREW M8-1.25 X 25 76 PH81910076 CHECK VALVE BOX
35 PN03M HEX NUT M8-1.25 77 PH81910077 COMPACTION GASKET
36 PH81910036 PRESSURE ADJUSTING HANDLE 78 PH81910078 CHECK VALVE COMPACTION CAP
37 PH81910037 PRESSURE ADJUSTING SEAT 79 PH81910079 CAP SCREW M6-1 X 53
38 PH81910038 UPPER SPRING WASHER 79-1 PLW03M LOCK WASHER 6MM
39 PH81910039 PRESSURE ADJUSTING SPRING 80 PSB31M CAP SCREW M8-1.25 X 25
40 PH81910040 LOWER SPRING WASHER 81 PLW04M LOCK WASHER 8MM
41 PH81910041 WATER RETURN VALVE ROD 82 PW01M FLAT WASHER 8MM
42 PH81910042 VALVE JACKET INNER GASKET
Pump Parts List
H8191 3600 PSI Diesel Pressure Washer -25-
Engine Block Parts Breakdown
REF PART # DESCRIPTION REF PART # DESCRIPTION
103 PH81910103 CYLINDER HEAD NUTS (LONG) 120 PH81910120 SEALING PLATE GASKET
104 PH81910104 CYLINDER HEAD NUTS (SHORT) 121 PH81910121 SEALING PLATE
105 PH81910105 CYLINDER HEAD NUT GASKET 122 PH81910122 THRUST PIECE
106 PH81910106 CYLINDER HEAD GASKET 123 PH81910123 FLANGE FACE WITH BOLTS
107 PH81910107 OVAL RING GASKET 5.1 X 2.6 124 PH81910124 NEEDLE BEARING
108 PH81910108 CYLINDER HEAD BOLTS LONG 125 PH81910125 BALL BEARING
109 PH81910109 CYLINDER HEAD BOLTS SHORT 126 PH81910126 CRANKCASE COVER GASKET
110 PH81910110 ENGINE BLOCK 127 PH81910127 BEARING 207
111 PH81910111 REAR OIL SEAL 35 X 50 X 8 128 PH81910128 RETAINING PIN 8 X 12
112 PH81910112 OIL DRAIN PLUG 129 PH81910129 FUEL PIPE
113 PH81910113 OIL DRAIN PLUG GASKET 130 PH81910130 CRANKCASE COVER
114 PH81910114 O-RING FOR OIL DIPSTICK 131 PH81910131 INNER HEXAGON PLUG G1/8
115 PH81910115 FUEL PUMP STUD 132 PH81910132 FLANGE BOLT M8-1.25 X 33.5
116 PH81910116 FUEL PUMP LONG STUD 133 PH81910133 FRONT OIL SEAL 35 X 50 X 10
117 PH81910117 FUEL INJECTOR GASKET 135 PH81910135 MAIN BUSHING
118 PH81910118 OIL DIPSTICK 138 PH81910138 ALUMINUM PLUG DIAMETER 8 X 8
119 PN01M HEX NUT M6-1
-26- H8191 3600 PSI Diesel Pressure Washer
Engine Cylinder Head Parts Breakdown
REF PART # DESCRIPTION REF PART # DESCRIPTION
201 PH81910201 FLANGE BOLT M6-1 X 70 215 PH81910215 VALVE GUIDE OIL SEAL
202 PH81910202 OIL HOLE PLUG 216 PH81910216 VALVE SPRING WASHER
203 PH81910203 DECOMPRESSION SHAFT 217 PH81910217 PIN 4 X 8
204 PH81910204 O-RING 10 X 1.9 218 PH81910218 DOUBLE ENDED STUD
205 PH81910205 TORSION SPRING 219 PH81910219 CYLINDER HEAD
206 PH81910206 RETAINING PIN 3 X 16 220 PH81910220 DOUBLE ENDED BOLT
207 PH81910207 CYLINDER HEAD COVER 221 PH81910221 INTAKE VALVE
208 PH81910208 CYLINDER HEAD COVER GASKET 222 PH81910222 EXHAUST VALVE
209 PH81910209 ROCKER ARM 223 PN01M HEX NUT M6-1
209-1 PH81910209-1 VALVE ADJUSTING SCREW 224 PH81910224 FUEL INJECTOR PRESSURE PLATE
210 PH81910210 ROCKER SHAFT FASTENING BOLT 225 PH81910225 FUEL INJECTOR GASKET
211 PH81910211 ADJUSTING VALVE SPACER 226 PH81910226 FUEL INJECTOR BOLT (LONG)
212 PH81910212 VALVE CLIP 227 PH81910227 BREATHER ASSEMBLY
213 PH81910213 VALVE SPRING SEAT 228 PH81910228 O-RING 12 X 1.9
214 PH81910214 VALVE SPRING
H8191 3600 PSI Diesel Pressure Washer -27-
Engine Piston and Crank Parts Breakdown
REF PART # DESCRIPTION REF PART # DESCRIPTION
301 PH81910301 PISTON RINGS 314 PH81910314 KEY 6 X 63
302 PH81910302 PISTON PIN RETAINER CLIP 23MM 315 PH81910315 CRANKSHAFT
303 PH81910303 PISTON 316 PH81910316 PLUG 6 X 8
304 PH81910304 WRIST PIN 317 PH81910317 BALANCING SHAFT DRIVING GEAR
305 PH81910305 CONNECTING ROD ASSEMBLY 319 PH81910319 FLYWHEEL NUT GASKET
306 PH81910306 CONNECTING ROD BEARING 320 PH81910320 FLYWHEEL NUT
307 PH81910307 BEARING 321 PH81910321 FLYWHEEL WITH RING GEAR
308 PH81910308 BALANCING SHAFT 322 PH81910322 FUEL PUMP ROD SLEEVE
309 PH81910309 KEY 5 X 7 323 PH81910323 PUSH ROD
310 PH81910310 BALANCING SHAFT TIMING GEAR 324 PH81910324 TAPPET
311 PH81910311 FLANGE BOLT 325 PH81910325 KEY 5 X 14
312 PH81910312 CRANKSHAFT TIMING GEAR 326 PH81910326 CAMSHAFT
313 PH81910313 KEY 5 X 12 327 PH81910327 CAMSHAFT TIMING GEAR
313-1 PH81910313-1 KEY 5 X 14
-28- H8191 3600 PSI Diesel Pressure Washer
Engine Fuel Tank Parts Breakdown
REF PART # DESCRIPTION REF PART # DESCRIPTION
401 PH81910401 FLANGE BOLT M8-1.25 X 45 416 PH81910416 HEX NUT M6-1
402 PH81910402 UPPER BRACKET FASTENER 417 PW03M FLAT WASHER 6MM
403 PW01M FLAT WASHER 8MM 418 PH81910418 FUEL TANK PETCOCK ASSEMBLY
404 PH81910404 UPPER TANK BRACKET 419 PH81910419 FLAT WASHER
405 PH81910405 INJECTOR 420 PH81910420 FUEL PIPE CLAMP
406 PH81910406 HOSE CLAMP 421 PH81910421 FUEL HOSE
407 PH81910407 FUEL HOSE 422 PH81910422 FUEL FILTER GASKET
408 PH81910408 RUBBER FUEL TANK MOUNT 423 PH81910423 FUEL FILTER ASSEMBLY
409 PH81910409 FUEL TANK 424 PH81910424 FUEL INJECTION PUMP
412 PH81910412 FUEL DRAIN GASKET 425 PH81910425 HIGH PRESSURE FUEL PIPE
413 PH81910413 FUEL DRAIN PLUG 426 PH81910426 FUEL CUP FILTER
414 PH81910414 LOWER TANK BRACKET 427 PH81910427 FUEL CAP ASSEMBLY
415 PH81910415 FLANGE BOLT M6-1 X 14 428 PH81910428 FUEL INJECTOR CAP
H8191 3600 PSI Diesel Pressure Washer -29-
Engine Lubrication/Speed Parts Breakdown
REF PART # DESCRIPTION REF PART # DESCRIPTION
506 PFB01M FLANGE BOLT M6-1 X 12 519 PH81910519 LEVER SHAFT GASKET
507 PH81910507 OIL PUMP COVER 520 PH81910520 BEARING
508 PH81910508 O-RING 34.5 X 1.8 521 PH81910521 FORK LEVER ASSEMBLY
509 PH81910509 OIP PUMP ASSEMBLY 522 PH81910522 WASHER
510 PH81910510 PIN 3 X 6 523 PH81910523 FUEL CONTROLLER PARTS
511 PH81910511 FLANGE BOLT M9 X 14 524 PH81910524 HANDLE BRACKET ASSEMBLY
512 PH81910512 OIL FILTER CLEANING ELEMENT 525 PH81910525 SPEED CONTROL LEVER
513 PH81910513 SEALING RING 20 X 2.65 526 PH81910526 FLANGE BOLT M6-1 X 14
514 PH81910514 OIL GUIDE 527 PH81910527 FLANGE BOLT M6-1 X 18
515 PH81910515 OIL PUMP DRIVING GEAR 528 PH81910528 LEAD SEAL
516 PH81910516 FLY BLOCK PIN 529 PH81910529 RETURN SPRING 2
517 PH81910517 FLY BLOCK 530 PH81910530 RETURN SPRING 1
518 PH81910518 GOVERNER FORK TAPPET 531 PH81910531 SPEED CONTROL SPRING
-30- H8191 3600 PSI Diesel Pressure Washer
Engine Recoil Starter Parts Breakdown
REF PART # DESCRIPTION REF PART # DESCRIPTION
601 PH81910601 RECOIL CASE ASSEMBLY 615 PFB01M FLANGE BOLT M6-1 X 12
602 PH81910602 FLANGE BOLT M6-1 X 8 616 PH81910616 STARTER
603 PH81910603 RECOIL STARTER ROPE 617 PH81910617 RECOIL STARTER COVER
604 PH81910604 RECOIL STARTER HANDLE 618 PH81910618 FLANGE BOLT M6-1 X 22
605 PH81910605 FLAT TORSIONAL SPRING 619 PW03M FLAT WASHER 6MM
606 PH81910606 RECOIL REEL 620 PH81910620 COLLAR
607 PH81910607 STARTING CLAW 621 PH81910621 SHOCK ABSORBER
608 PH81910608 HELICAL SPRING 622 PH81910622 SHOCK PADS
609 PH81910609 TORSIONAL SPRING 623 PH81910623 SHOCK ISOLATOR
610 PH81910610 STARTING CLAW PLATE 624 PH81910624 COLLAR
611 PH81910611 FRICTION PLATE 625 PH81910625 PAD
612 PH81910612 FRICTION PLATE GASKET 626 PH81910626 WIND LEADING PLATE
613 PH81910613 SPRING WASHER 627 PH81910627 FLANGE BOLT M6-1 X 22
614 PN01M HEX NUT M6-1
H8191 3600 PSI Diesel Pressure Washer -31-
Engine Air Filter, Muffler, and Fuel Pump
Parts Breakdown
REF PART # DESCRIPTION REF PART # DESCRIPTION
701 PH81910701 INTAKE PIPE GASKET 721 PH81910721 AIR FILTER SHOCK ABSORBER
702 PH81910702 INTAKE PIPE 722 PH81910722 COLLAR
703 PH81910703 AIR CLEANER GASKET 723 PH81910723 AIR FILTER SHOCK ABSORBER
704 PH81910704 EXHAUST MANIFOLD STUD 724 PH81910724 COLLAR
705 PH81910705 FLANGE BOLT M6-1 X 22 725 PWN02M WING NUT M8-1.25
706A PH81910706A AIR FILTER TOP ASSEMBLY 731 PH81910731 DELIVERY HOLDER
706 PH81910706 AIR FILTER ASSEMBLY 732 PH81910732 DELIVERY SPRING
707 PH81910707 HEX NUT M6-1 733 PH81910733 DELIVERY GASKET
708 PH81910708 AIR FILTER ELEMENT 734 PH81910734 DELIVERY VALVE
709 PH81910709 MUFFLER GASKET 736A PH81910736A FUEL PUMP ASSEMBLY
710 PH81910710 MUFFLER ASSEMBLY 736 PH81910736 PLUNGER ASSEMBLY
711 PW01M FLAT WASHER 8MM 737 PH81910737 ADJUSTING GASKET
712 PLW04M LOCK WASHER 8MM 738 PH81910738 PUMP BODY CONNECTING PLATE
713 PH81910713 HEX NUT M6-1 739 PH81910739 CIRCLIP
714 PH81910714 FLANGE BOLT M8-1.25 X 14 740 PH81910740 CONTROL LEVER ASSEMBLY
715 PH81910715 MUFFLER SCREAN COVER 741 PH81910741 SPRING SEAT
716 PH81910716 FLANGE BOLT M6-1 X 14 742 PH81910742 SLEEVE PIN
717 PH81910717 MUFFLER TAIL PIPE 743 PH81910743 FUEL INJECTION PUMP
718 PH81910718 INNER SHOCK SEALING RING 744 PH81910744 FUEL INJECTION PUMP SPRING
719 PH81910719 AIR FILTER BOTTOM ASSEMBLY 746 PN01M HEX NUT M6-1
720 PH81910720 OUTER SHOCK SEALING RING
-32- H8191 3600 PSI Diesel Pressure Washer
Engine Electric Start Parts Breakdown
REF PART # DESCRIPTION REF PART # DESCRIPTION
801 PH81910801 BATTERY 808 PH81910808 WIRING HARNESS
802 PH81910802 CAP SCREW M5-0.8 X 13 809 PH81910809 FUSE
803 PN06M HEX NUT M5-.8 810 PH81910810 STARTER MOTOR
804 PH81910804 ALTERNATOR ASSEMBLY 811 PB14M HEX BOLT M10-1.5 X 35
805 PFB01M FLANGE BOLT M6-1 X 12 812 PLW06M LOCK WASHER 10MM
806 PH81910806 VOLTAGE REGULATOR 813 PW04M FLAT WASHER 10MM
807 PH81910807 KEY AND SWITCH ASSEMBLY 814 PH81910814 BATTERY CABLE
H8191 3600 PSI Diesel Pressure Washer -33-
Frame and Hardware Parts Breakdown
REF PART # DESCRIPTION REF PART # DESCRIPTION
901 PH81910901 SPRAY GUN BRACKET 911 PH81910911 15 DEGREE NOZZLE
902 PW01M FLAT WASHER 8MM 912 PH81910912 25 DEGREE NOZZLE
903 PN03M HEX NUT M8-1.25 913 PH81910913 40 DEGREE NOZZLE
904 PH81910904 FRAME ASSEMBLY 914 PH81910914 CHEMICAL NOZZLE
905 PH81910905 HIGH PRESSURE HOSE ASSEMBLY 915 PH81910915 AXLE
906 PH81910906 IN-FEED HOSE ASSEMBLY 916 PH81910916 WHEEL ASSEMBLY
907 PH81910907 IN-FEED FILTER 917 PLN09M LOCK NUT M12-1.75
908 PH81910908 CHEMICAL HOSE 918 PH81910918 O-RING KIT
909 PH81910909 CHEMICAL FILTER 919 PH81910919 SPRAY GUN AND WAND ASSEMBLY
910 PH81910910 0 DEGREE NOZZLE
-34- H8191 3600 PSI Diesel Pressure Washer
Machine Labels Breakdown
Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine
MUST maintain the original location and readability of the labels on the machine. If any label is
removed or becomes unreadable, REPLACE that label before using the machine again. Contact
Grizzly at (800) 523-4777 or www.grizzly.com to order new labels.
REF PART # DESCRIPTION REF PART # DESCRIPTION
1001 PH81911001 MACHINE ID LABEL 1004 PH81911004 HOT SURFACES WARNING LABEL
1002 PH81911002 NOZZLE COLOR CHART LABEL 1005 PH81911005 CARBON MONOXIDE WARNING LABEL
1003 PH81911003 FLAMABLE WARNING LABEL
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