Grizzly G0561 User manual

COPYRIGHT © MAY, 2006 BY GRIZZLY INDUSTRIAL, INC., REVISED NOVEMBER, 2022 (CS)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#PC8297 PRINTED IN CHINA V3 .11.2 2
***Keep for Future Reference***
MODEL G0561
7" X 12" METAL-CUTTING
BANDSAW
OWNER'S MANUAL
(For models manufactured since 01/18)

This manual provides critical safety instructions on the proper setup,
operation, maintenance, and service of this machine/tool. Save this
document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual
may result in fire or serious personal injury—including amputation,
electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use.
This responsibility includes but is not limited to proper installation in
a safe environment, personnel training and usage authorization,
proper inspection and maintenance, manual availability and compre-
hension, application of safety devices, cutting/sanding/grinding tool
integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage
from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to the State
of California to cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement and other masonry products.
• Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
Work in a well ventilated area, and work with approved safety equip-
ment, such as those dust masks that are specially designed to filter
out microscopic particles.

Table of Contents
INTRODUCTION............................................... 2
Machine Description ...................................... 2
Contact Info.................................................... 2
Manual Accuracy ........................................... 2
Identification ................................................... 3
Controls & Components ................................. 4
Machine Data Sheet ...................................... 6
SECTION 1: SAFETY....................................... 8
Safety Instructions for Machinery .................. 8
Additional Safety for Metal Bandsaws ......... 10
SECTION 2: POWER SUPPLY ...................... 11
SECTION 3: SETUP ....................................... 14
Needed for Setup ......................................... 14
Unpacking .................................................... 14
Inventory ...................................................... 15
Cleanup ........................................................ 16
Site Considerations ...................................... 17
Assembly ..................................................... 18
Test Run ...................................................... 21
Inspections & Adjustments .......................... 22
SECTION 4: OPERATIONS ........................... 23
Operation Overview ..................................... 23
Operation Tips ............................................. 24
Inspecting Workpieces ................................. 25
Selecting Blades .......................................... 25
Changing Blade ........................................... 27
Adjusting Blade Tension .............................. 28
Blade Care & Break-In ................................. 29
Blade Breakage ........................................... 29
Chip Inspection Chart .................................. 30
Adjusting Blade Guides ............................... 30
Adjusting Feed Rate .................................... 31
Using Vise .................................................... 32
Adjusting Work Stop .................................... 33
Changing Blade Speed ................................ 33
Blade Speed Chart ...................................... 35
Vertical Operation ........................................ 36
Cutting Fluid ................................................. 37
Cutting Fluid System .................................... 38
SECTION 5: ACCESSORIES......................... 39
SECTION 6: MAINTENANCE......................... 40
Schedule ...................................................... 40
Cleaning ....................................................... 40
Lubrication ................................................... 40
SECTION 7: SERVICE ................................... 42
Troubleshooting ........................................... 42
Adjusting Blade Tracking ............................. 45
Squaring Blade to Bed Table ....................... 46
Adjusting Blade Guide Bearings .................. 46
Adjusting Downfeed Stop Bolt ..................... 47
SECTION 8: WIRING...................................... 48
Wiring Safety Instructions ............................ 48
Wiring Diagrams .......................................... 49
Electrical Components ................................. 50
SECTION 9: PARTS....................................... 51
Cabinet & Base ............................................ 51
Bow & Motor ................................................ 53
Gearbox ....................................................... 55
Labels & Cosmetics ..................................... 56
WARRANTY & RETURNS ............................. 57

-2- Model G0561 (Mfd. Since 01/18)
INTRODUCTION
The Model G0561 Metal-Cutting Bandsaw has
a flexible continuous blade that is used to make
straight cuts in metal stock.
The clamping vise adjusts for cuts between 0°
and 45°. There are four blade speeds (90, 135,
195, and 255 FPM), with an adjustable feed rate
for the correct blade pressure on the workpiece.
The pump-controlled coolant system helps pro-
vide optimum working results and extended lon-
gevity of blades.
Machine Description
We are proud to provide a high-quality owner’s
manual with your new machine!
We
made every effort to be exact with the
instruc-
tions, specifications, drawings, and photographs
in this manual. Sometimes we make mistakes, but
our policy of continuous improvement also means
that
sometimes the machine
you receive is
slightly different than shown in the manual
.
If you find this to be the case, and the difference
between the manual and machine leaves you
confused or unsure about something
,
check our
website for an updated version. W
e post
current
manuals and
manual updates for free
on our web-
site at
www.grizzly.com.
Alternatively, you can call our Technical Support
for help. Before calling, make sure you write
down the
manufacture date and
serial number
from the machine ID label (see below). This
information is required for us to provide proper
tech support, and it helps us determine if updated
documentation is available for your machine.
Manufacture Date
Serial Number
Manual Accuracy
We stand behind our machines! If you have ques-
tions or need help, contact us with the information
below. Before contacting, make sure you get the
serial number
and manufacture date from the
machine ID label. This will help us help you faster.
Grizzly Technical Support
1815 W. Battlefield
Springfield, MO 65807
Phone: [phone]
Email: [email protected]
We want your feedback on this manual. What did
you like about it? Where could it be improved?
Please take a few minutes to give us feedback.
Grizzly Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069
Email: [email protected]
Contact Info

Model G0561 (Mfd. Since 01/18) -3-
Identification
Become familiar with the names and locations of the controls and features shown below to better understand
the instructions in this manual.
A. Blade Tension Handle
B. Blade Guide Adjustment Knob
C. Coolant Control Valve
D. Blade Guides
E. 1 HP Motor
F. Feed Rate Control Knob
G. Feed ON/OFF Valve Lever
H. Pump ON/OFF Switch
I. Motor ON/OFF Switch
J. Vise Handwheel
K. Automatic Shut-Off Tab
L. Blade Tracking Controls
AB
E
C
H
J
G
D
K
L
I
F
No list of safety guidelines can be com-
plete. Every shop environment is different.
Always consider safety first, as it applies
to your individual working conditions. Use
this and other machinery with caution and
respect. Failure to do so could result in
serious personal injury, damage to equip-
ment, or poor work results.
Like all machinery there is potential danger
when operating this machine. Accidents
are frequently caused by lack of familiarity
or failure to pay attention. Use this machine
with respect and caution to decrease the
risk of operator injury. If normal safety pre-
cautions are overlooked or ignored, seri-
ous personal injury may occur.

-4- Model G0561 (Mfd. Since 01/18)
Controls &
Components
Refer to the following figures and descriptions to
become familiar with the basic controls and com-
ponents of this machine. Understanding these
items and how they work will help you understand
the rest of the manual and minimize your risk of
injury when operating this machine.
Headstock
Figure 1. Headstock controls and components.
AB
C
To reduce your risk of
serious injury, read this
entire manual BEFORE
using machine.
A. Blade Tension Handle: Increases or
decreases blade tension.
B. Blade Tracking Controls: Adjusts front
blade wheel tilt to move blade to or from
wheel shoulder.
C. Coolant Control Valve: Adjusts cutting fluid
flow rate.
D. Blade Guide Adjustment Knob: Adjusts
front blade guide that supports blade. Position
guide as close to workpiece as possible to
prevent blade from twisting.
Horizontal Downfeed
E. Downfeed Stop Bolt: Stops headstock from
lowering farther than completion of cut.
F. Automatic Shut-Off Tab: Turns machine
OFF when headstock is fully lowered.
G. Feed ON/OFF Valve Lever: Opens to lower
headstock until it contacts downfeed stop
bolt; closes to stop headstock from lowering.
H. Feed Rate Control Knob: Increases feed
rate when turned clockwise and decreases
feed rate when turned counterclockwise.
H
E
Figure 2. Downfeed controls and components.
G
F
Vertical Operation
I
Figure 3. Vertical work table.
I. Vertical Work Table: Supports workpiece
during vertical cutting operations.
D

Model G0561 (Mfd. Since 01/18) -5-
Vise
J. Rear Vise Jaw: Adjusts workpiece angle
relative to blade.
K. Work Stop: Supports repetitive cutting
operations.
L. Movable Vise Jaw: Holds workpiece against
rear vise jaw during cutting operation.
M. Vise Handwheel: Adjusts movable vise jaw.
Figure 4. Vise controls and components.
J
L
M
K
Electrical
Figure 5. Electrical controls and components.
N. Motor ON/OFF Switch: Turns motor ON
when moved up and OFF when moved down.
O. Pump ON/OFF Switch: Turns coolant pump
ON when moved up and OFF when moved
down.
N
O

-6- Model G0561 (Mfd. Since 01/18)
The information contained herein is deemed accurate as of 10/20/2022 and represents our most recent product specifications.
Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 1 OF 2
Model G0561
MACHINE DATA
SHEET
Customer Service #: [phone] · To Order Call: [phone] · Fax #: [phone]
MODEL G0561 7" X 12" METAL‐CUTTING BANDSAW
Product Dimensions:
Weight.............................................................................................................................................................. 330 lbs.
Width (side-to-side) x Depth (front-to-back) x Height........................................................................... 48 x 16 x 40 in.
Footprint (Length x Width)............................................................................................................................ 38 x 13 in.
Shipping Dimensions:
Type................................................................................................................................................... Wood Slat Crate
Content........................................................................................................................................................... Machine
Weight.............................................................................................................................................................. 343 lbs.
Length x Width x Height....................................................................................................................... 19 x 51 x 41 in.
Must Ship Upright................................................................................................................................................... Yes
Electrical:
Power Requirement............................................................................................. 115V or 230V, Single-Phase, 60 Hz
Prewired Voltage.................................................................................................................................................. 115V
Full-Load Current Rating................................................................................................. 12.6A at 115V, 6.3A at 230V
Minimum Circuit Size.......................................................................................................... 15A at 115V, 15A at 230V
Connection Type....................................................................................................................................... Cord & Plug
Power Cord Included.............................................................................................................................................. Yes
Power Cord Length.............................................................................................................................................. 84 in.
Power Cord Gauge......................................................................................................................................... 14 AWG
Plug Included.......................................................................................................................................................... Yes
Included Plug Type................................................................................................................................. 5-15 for 115V
Recommended Plug Type...................................................................................................................... 6-15 for 230V
Switch Type............................................................................................ Sealed Toggle Switch w/Automatic Shut-Off
Motors:
Main
Horsepower................................................................................................................................................ 1 HP
Phase............................................................................................................................................ Single-Phase
Amps....................................................................................................................................................... 12A/6A
Speed................................................................................................................................................ 1720 RPM
Type................................................................................................................. TEFC Capacitor-Start Induction
Power Transfer ............................................................................................................................................ Belt
Bearings..................................................................................................... Shielded & Permanently Lubricated
Centrifugal Switch/Contacts Type......................................................................................................... External
Coolant Pump
Horsepower............................................................................................................................................. 1/8 HP
Phase............................................................................................................................................ Single-Phase
Amps................................................................................................................................................... 0.6A/0.3A
Speed................................................................................................................................................ 3400 RPM
Type........................................................................................................................................... TEFC Induction
Power Transfer ......................................................................................................................................... Direct
Bearings..................................................................................................... Shielded & Permanently Lubricated

Model G0561 (Mfd. Since 01/18) -7-
The information contained herein is deemed accurate as of 10/20/2022 and represents our most recent product specifications.
Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 2 OF 2
Model G0561
Main Specifications:
Operation Info
Blade Speeds................................................................................................................. 90, 135, 195, 255 FPM
Std. Blade Length...................................................................................................................................... 93 in.
Blade Length Range................................................................................................................................. 3/4 in.
Cutting Capacities
Angle Cuts......................................................................................................................................... 0 - 45 deg.
Vise Jaw Depth...................................................................................................................................... 9-3/4 in.
Vise Jaw Height........................................................................................................................................... 4 in.
Max. Capacity Rectangular Height at 90 Deg.............................................................................................. 7 in.
Max. Capacity Rectangular Width at 90 Deg............................................................................................. 12 in.
Max. Capacity Round at 90 Deg.................................................................................................................. 7 in.
Max. Capacity Rectangular Height at 30 Deg....................................................................................... 7-3/4 in.
Max. Capacity Rectangular Width at 30 Deg............................................................................................... 8 in.
Max. Capacity Round at 30 Deg.................................................................................................................. 7 in.
Max. Capacity Rectangular Height at 45 Deg....................................................................................... 4-3/4 in.
Max. Capacity Rectangular Width at 45 Deg......................................................................................... 4-1/2 in.
Max. Capacity Round at 45 Deg.................................................................................................................. 5 in.
Construction
Table.................................................................................................................................................... Cast Iron
Upper Wheel........................................................................................................................................ Cast Iron
Lower Wheel........................................................................................................................................ Cast Iron
Body..................................................................................................................................................... Cast Iron
Base............................................................................................................................................ Stamped Steel
Wheel Cover............................................................................................................................ Pre-formed Steel
Paint Type/Finish...................................................................................................................................... Epoxy
Other
Wheel Size.......................................................................................................................................... 11-1/2 in.
Blade Guides Upper........................................................................................................................ Ball Bearing
Blade Guides Lower........................................................................................................................ Ball Bearing
Coolant Capacity................................................................................................................................ 2-1/2 GAL
Table Info
Table Size Length................................................................................................................................ 20-1/2 in.
Table Size Width................................................................................................................................... 6-3/4 in.
Floor To Cutting Area Height..................................................................................................................... 21 in.
Other Specifications:
Country of Origin ................................................................................................................................................ China
Warranty ........................................................................................................................................................... 1 Year
Approximate Assembly & Setup Time ........................................................................................................ 30 Minutes
Serial Number Location ........................................................................................................ ID Label on Body Frame
ISO 9001 Factory .................................................................................................................................................. Yes
Features:
Hydraulic Feed Control
Quick-Release Vise
Automatic Shut-Off
Coolant System
Includes Blade

-8- Model G0561 (Mfd. Since 01/18)
ELECTRICAL EQUIPMENT INJURY RISKS.
You can be shocked, burned, or killed by touching
live electrical components or improperly grounded
machinery. To reduce this risk, only allow qualified
service personnel to do electrical installation or
repair work, and always disconnect power before
accessing or exposing electrical equipment.
DISCONNECT POWER FIRST.
Always discon-
nect machine from power supply BEFORE mak-
ing adjustments, changing tooling, or servicing
machine. This prevents an injury risk from unin-
tended startup or contact with live electrical com-
ponents.
EYE PROTECTION. Always wear ANSI-approved
safety glasses or a face shield when operating or
observing machinery to reduce the risk of eye
injury or blindness from flying particles. Everyday
eyeglasses are NOT approved safety glasses.
OWNER’S MANUAL. Read and understand this
owner’s manual BEFORE using machine.
TRAINED OPERATORS ONLY. Untrained oper-
ators have a higher risk of being hurt or killed.
Only allow trained/supervised people to use this
machine. When machine is not being used, dis-
connect power, remove switch keys, or lock-out
machine to prevent unauthorized use—especially
around children. Make your workshop kid proof!
DANGEROUS ENVIRONMENTS. Do not use
machinery in areas that are wet, cluttered, or have
poor lighting. Operating machinery in these areas
greatly increases the risk of accidents and injury.
MENTAL ALERTNESS REQUIRED. Full mental
alertness is required for safe operation of machin-
ery. Never operate under the influence of drugs or
alcohol, when tired, or when distracted.
For Your Own Safety, Read Instruction
Manual Before Operating This Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words intended to convey the level of impor-
tance of the safety messages. The progression of symbols is described below. Remember that
safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures. Always use common sense and good judgment.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Alerts the user to useful information about proper operation of the
machine to avoid machine damage.
NOTICE
Safety Instructions for Machinery
SECTION 1: SAFETY