Grizzly T10222 User manual
MODEL T10222
ROUTER TABLE ATTACHMENT
OWNER'S MANUAL
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
This manual provides critical safety instructions on the proper setup,
operation, maintenance, and service of this machine/tool. Save this
document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual
may result in fire or serious personal injury—including amputation,
electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use.
This responsibility includes but is not limited to proper installation in
a safe environment, personnel training and usage authorization,
proper inspection and maintenance, manual availability and compre-
hension, application of safety devices, cutting/sanding/grinding tool
integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage
from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to the State
of California to cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement and other masonry products.
• Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
Work in a well ventilated area, and work with approved safety equip-
ment, such as those dust masks that are specially designed to filter
out microscopic particles.
INTRODUCTION
SECTION 1: SAFETY
SECTION 2: SETUP
SECTION 3: OPERATIONS
SECTION 4: MAINTENANCE
SECTION 5: PARTS
WARRANTY AND RETURNS ........................................................................................................ 25
Table of Contents
IMPORTANT NOTICE!
Table Saw Modifications Required for Installation
INTRODUCTION
Tool Description
We stand behind our machines. If you have any
service questions, parts requests or general ques-
tions about the machine, please call or write us at
the location listed below.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
E-Mail: [email protected]
We want your feedback on this manual. If you can
take the time, please email or write to us at the
address below and tell us how we did:
Grizzly Industrial, Inc.
C/O Technical Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069
Email: [email protected]
Contact Info
We are proud to offer this manual with your new
machine! We've made every effort to be exact
with the instructions, specifications, drawings,
and photographs of the machine we used when
writing this manual. However, sometimes we still
make an occasional mistake.
Also, owing to our policy of continuous improve-
ment, your machine may not exactly match the
manual. If you find this to be the case, and the dif-
ference between the manual and machine leaves
you in doubt, check our website for the latest
manual update or call technical support for help.
Before calling, find the manufacture date of your
machine by looking at the date stamped into the
machine ID label (see below). This will help us
determine if the manual version you received
matches the manufacture date of your machine.
For your convenience, we post all available man-
uals and manual updates for free on our website
at www.grizzly.com. Any updates to your model
of machine will be reflected in these documents
as soon as they are complete.
Manufacture Date
of Your Machine
Manual Accuracy
To reduce the risk of
serious injury when
using this tool, read and
understand this entire
manual before beginning
any operations.
model T10222
RoUTeR TABle ATTACHmeNT
© Grizzly Industrial, Inc. • Customer Service: (800) 523-4777 • Website: www.grizzly.com
mACHINe dATA
SHeeT
Product Dimensions:
Shipping Dimensions:
Main Specifications:
Other Specifications:
For Your Own Safety, Read Instruction
Manual Before Operating this Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words intended to convey the level of impor-
tance of the safety messages. The progression of symbols is described below. Remember that
safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures.
WEARING PROPER APPAREL. Do not wear
clothing, apparel, or jewelry that can become
entangled in moving parts. Always tie back or
cover long hair. Wear non-slip footwear to avoid
accidental slips which could cause a loss of work-
piece control.
HEARING PROTECTION. Always wear hear-
ing protection when operating or observiing loud
machinery. Extended exposure to this noise
without hearing protection can cause permanent
hearing loss.
MENTAL ALERTNESS. Be mentally alert when
running machinery. Never operate under the
influence of drugs or alcohol, when tired, or when
distracted.
OWNER’S MANUAL. Read and understand
this owner’s manual BEFORE using machine.
Untrained users can be seriously hurt.
EYE PROTECTION. Always wear ANSI-approved
safety glasses or a face shield when operating or
observing machinery to reduce the risk of eye
injury or blindness from flying particles. Everyday
eyeglasses are not approved safety glasses.
HAZARDOUS DUST. Dust created while using
machinery may cause cancer, birth defects, or
long-term respiratory damage. Be aware of dust
hazards associated with each workpiece material,
and always wear a NIOSH-approved respirator to
reduce your risk.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
This symbol is used to alert the user to useful information about
proper operation of the machine.
NOTICE
Safety Instructions for Machinery
SECTION 1: SAFETY
DISCONNECTING POWER SUPPLY.Alwaysdis-
connect machine from power supply before ser-
vicing, adjusting, or changing cutting tools (bits,
blades,cutters, etc.).Make sure switchis inOFF
positionbeforereconnectingtoavoidanunexpect-
edorunintentionalstart.
APPROVED OPERATION. Untrained operators
can be seriously hurt by machinery. Only allow
trained or properly supervised people to use
machine. When machine is not being used, dis-
connect power, remove switch keys, or lock-out
machinetopreventunauthorizeduse—especially
aroundchildren.Makeworkshopkidproof!
DANGEROUS ENVIRONMENTS. Donotuse
machinery in wet or rainy locations, cluttered
areas, around flammables, or in poorly-lit areas.
Keep work area clean, dry, and well-lighted to
minimizeriskofinjury.
ONLY USE AS INTENDED. Only use machine
for its intended purpose. Never modify or alter
machineforapurposenotintendedbythemanu-
facturerorseriousinjurymayresult!
USE RECOMMENDED ACCESSORIES.Consult
thisowner’smanualorthemanufacturerforrec-
ommended accessories. Using improper acces-
sorieswillincreasetheriskofseriousinjury.
CHILDREN & BYSTANDERS. Keepchildren
andbystandersasafedistanceawayfromwork
area.Stopusingmachineifchildrenorbystand-
ersbecomeadistraction.
REMOVE ADJUSTING TOOLS.Neverleave
adjustmenttools,chuckkeys,wrenches,etc.inor
onmachine—especiallynearmovingparts.Verify
removalbeforestarting!
SECURING WORKPIECE. When required, use
clampsorvises to secureworkpiece.Asecured
workpieceprotectshandsandfreesbothofthem
tooperatethemachine.
FEED DIRECTION.Unlessotherwisenoted,feed
work against the rotation of blades or cutters.
Feedinginthesamedirectionofrotationmaypull
yourhandintothecut.
FORCING MACHINERY.Donotforcemachine.
Itwill dothejob safer andbetter at therate for
whichitwasdesigned.
GUARDS & COVERS. Guards and covers can
protect you from accidental contact with moving
parts or flying debris. Make sure they are prop-
erlyinstalled,undamaged, and workingcorrectly
beforeusingmachine.
NEVER STAND ON MACHINE.Seriousinjuryor
accidental contact with cutting tool may occur if
machineistipped.Machinemaybedamaged.
STABLE MACHINE. Unexpectedmovementdur-
ingoperationsgreatlyincreasestheriskofinjury
and loss of control. Verify machines are stable/
secure and mobile bases (if used) are locked
beforestarting.
AWKWARD POSITIONS. Keep proper footing
andbalanceatalltimeswhenoperatingmachine.
Donotoverreach!Avoidawkwardhandpositions
that make workpiece control difficult or increase
theriskofaccidentalinjury.
UNATTENDED OPERATION. Neverleave
machinerunningwhileunattended.Turnmachine
offandensureallmovingpartscompletelystop
beforewalkingaway.
MAINTAIN WITH CARE.Followallmaintenance
instructions and lubrication schedules to keep
machineingoodworkingcondition.Animproperly
maintainedmachinemayincreasetheriskofseri-
ousinjury.
CHECK DAMAGED PARTS. Regularly inspect
machine for damaged parts, loose bolts, mis-
adjusted or mis-aligned parts, binding, or any
other conditions that may affect safe operation.
Alwaysrepairorreplacedamagedormis-adjust-
edpartsbeforeoperatingmachine.
EXPERIENCING DIFFICULTIES. Ifatanytime
youare experiencing difficulties performing the
intended operation,stopusingthemachine!
Contactour Technical Support Department at
(570)546-9663.
Additional Safety for Router Tables
No list of safety guidelines can be com-
plete. Every shop environment is different.
Always consider safety first, as it applies to
your individual working conditions. Use this
tool and other machinery with caution and
respect. Failure to do so could result in seri-
ous personal injury, damage to equipment,
or poor work results.
Like all machinery there is potential danger
when operating this tool. Accidents are
frequently caused by lack of familiarity or
failure to pay attention. Use this tool with
respect and caution to decrease the risk of
operator injury. If normal safety precautions
are overlooked or ignored, serious personal
injury may occur.
AVOIDING AMPUTATION.
SECURING LEVERS AND KNOBS.
DO NOT FORCE WORKPIECE.
APPROPRIATE WORKPIECES.
BLIND CUTTING.
CUTTER ROTATION.
TESTING ROTATION.
CUTTING SUPPORT.
WORKPIECE SIZING.
CUTTER HEIGHT.
USING SAFETY GUARDS.
TRIPPING HAZARD.
Wear safety glasses dur-
ing the entire setup pro-
cess!
This tool presents seri-
ous injury hazards to
untrained users. Read
through this entire man-
ual to become familiar
with the controls and
operations before using
this tool!
SECTION 2: SETUP
Description Qty
Needed for Setup
please immedi-
ately call Customer Service at (570) 546-9663for
advice.
Otherwise, filing a freight claim can be difficult.
Unpacking
This tool and its compo-
nents are very heavy. Get
lifting help to move heavy
items.
SUFFOCATION HAZARD!
Keep children and pets away
from plastic bags or packing
materials unpacked with this
machine. Discard immediately.
Inventory
NOTICE
If you cannot find an item on this list, check
the mounting location on the machine or the
packaging materials. Sometimes parts are
pre-installed for shipping, or they become
hidden by packaging materials.
Figures 3–5
Description Qty
A.
B.
C.
D.
E.
F.
G.
H.
I.
J.
K.
L.
M.
N.
O.
P.
Q.
R.
S.
Figure 3.
Figure 5.
Figure 4.
Assembly
To assemble and install your router table
attachment:
1.
2.
Figure 6
Tip: Use the holes in the router table as a
template for marking the mounting hole loca-
tions on the saw table so that the router table
top will mount flush with the top of the saw
table.
Figure 6.
3.
Figure 7
Figure 7.
4.
Figure 8
Figure 8.
5.
Figure 9
Fence Rail
Table T-Slot
Cut-Out
Figure 9.
Step 5
Figure 10.
7.
Step 8
Figure 11
Tape
Figure 11.
6.
Figure 10
Figure 12
Note: After reinstalling the router table,
remove all excess masking tape with a razor
blade.
Tape
Figure 12.
10.
Figure 14
Figure 14.
8.
9.
Figure 13
Note:The router table double-cross T-slots
offer two different orientations for the router
fence—choose the one that best suits your
operation.
Figure 13.
Note:The two fence board shims provided
with your router table can be placed between
the outfeed fence board (left) and the fence
to offset the outfeed fence board for full edge
routing (see the illustration in Figure 15 and
refer to Edge Routing on Page 16 for addi-
tional details).
With additional shop-made shims, the outfeed
fence board can be offset up to approximate-
ly 4mm from the infeed board. If you require
more offset, you can obtain longer M6-1 flat
head screws to secure the outfeed fence
board.
Shims
Outfeed
Fence Board
Fence
Figure 15.
DO NOT operate the attached router without
an adequate dust collection system. Follow
your router manufacturer's specifications for
the required dust collection capacity. Failure
to use a dust collection system can result in
short and long-term respiratory illness.
11.
Figure 16.
Figure 16.
12.
Figure 17
Figure 17.
To reduce the risk of hand injury from acci-
dental contact with the spinning router bit,
ALWAYS make sure the fence and router
guard are properly positioned and secured
before connecting the router to power—the
exception is free-hand routing.
13.
Figure 18
Figure 18.
Router Installation
To install a router:
1.
2.
Figure 19
Note: To properly position the hold-down
clamp, adjust the tightness of the hold-down
knob and the adjustment bolt so that the
clamp will allow room for the router base in
the next step. If necessary, put the adjust-
ment bolt jam nut on the other side of the
clamp.
Figure 19.
If the router unexpectedly moves or the rout-
er bit contacts the table insert or fence dur-
ing operation, serious personal injury could
result from flying debris. ALWAYS make sure
that all four router clamps are used and are
applied to the flat surface of the router base
before connecting the router to power.
3.
Figure 20
4.
Figure 20.
NOTICE
To prevent dam-
age to the router
table T-slots, do not
position the clamp
adjustment bolts
over the thin edge of
the T-slots.
SECTION 3: OPERATIONS
Damage to your eyes and lungs could result
from using this tool without proper protec-
tive gear. Always wear safety glasses and a
respirator when using this tool.
NOTICE
If you have never used this type of tool or
equipment before, WE STRONGLY RECOM-
MEND that you read books, review industry
trade magazines, or get formal training
before beginning any projects. Regardless of
the content in this section, Grizzly Industrial
will not be held liable for accidents caused
by lack of training.
Loose hair, clothing, or
jewelry could get caught
in machinery and cause
serious personal injury.
Keep these items away
from moving parts at all
times to reduce this risk.
To reduce the risk of
serious injury when
using this tool, read and
understand this entire
manual before beginning
any operations.
Operation Overview
To complete a typical operation, the
operator does the following:
1.
2.
3.
4.
5.
6.
7.
Important: The operator is very careful to
keep the workpiece firmly against the table
and fence during the entire cut.
8.
Workpiece
Inspection
Material Type:
Foreign Objects:
Large/Loose Knots:
Wet or "Green" Stock:
Excessive Warping:
Minor Warping:
NOTICE
If you are using a mobile base with the table
saw, use one of the options below when
moving the saw and the router table attach-
ment:
• Attach an extension to the mobile base
that will provide support for the router
table leg.
• Install a locking caster onto the bottom
of the router table leg.
• Adjust the router table leg foot up,
move the unit, then re-adjust the foot
to provide proper support to the router
table.
Edge Jointing
To joint the edge of a workpiece:
1.
2.
3.
4.
5.
Figure 21
Straightedge
Shim
Outfeed
Fence Board
Straight
Router Bit
Infeed
Fence Board
Top View
Figure 21.
6.
Figure 21
7.
Figure 22
Top View
Cutting Direction
Shim
Workpiece
Figure 22.
Workpiece
Feed Direction
Bit
Rotation
Always feed the workpiece against the rout-
er bit rotation direction, as illustrated below.
Otherwise, the workpiece could be aggres-
sively pulled from your hands, drawing
them into the spinning cutter.
Groove Cutting
To cut a groove into the face of the
workpiece:
1.
2.
3.
4.
5.
Figures 23–24
Depth-of-Cut
Top View
Figure 23.
Depth-of-Cut
Side View
Bit
Table
Fence
Figure 24.
6.
Routing Small Stock
To make a zero-clearance fence:
1.
2.
3.
4.
Step 3
Figure 25
Note: Make the outline as close as possible
to the cutter and spindle without interfering
with rotation.
Zero-Clearance Fence
Cutter
Table
Mounting
Fastener
Figure 25.
5.
ALWAYS use hold-downs or featherboards
and push sticks when shaping small or nar-
row stock. These devices keep your hands
away from the spinning cutter and suffi-
ciently support the stock to allow a safe and
effective cut, reducing the risk of personal
injury.
6.
Free-Hand Routing
Figure 26
Free-hand or irregular routing greatly
increases the chance that the operator may
lose control of the workpiece, which could
result in serious personal injury. Therefore,
a starting pin or block and a custom guard
or workpiece holding jig MUST be used.
Workpiece
Feed Direction
Swing
Starting Pin
Rub
Collar
R
o
t
a
t
i
o
n
Figure 26.
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