Grundfos DTS User manual

DTS
Dosing tank station
Installation and operating instructions
GRUNDFOS INSTRUCTIONS
Further languages
http://net.grundfos.com/qr/i/98446198

2

Table of contents
3
DTS
English (GB)
Installation and operating instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Čeština (CZ)
Montážní a provozní návod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Deutsch (DE)
Montage- und Betriebsanleitung . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Dansk (DK)
Monterings- og driftsinstruktion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Español (ES)
Instrucciones de instalación y funcionamiento. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Français (FR)
Notice d'installation et de fonctionnement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Magyar (HU)
Telepítési és üzemeltetési utasítás . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Italiano (IT)
Istruzioni di installazione e funzionamento. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Nederlands (NL)
Installatie- en bedieningsinstructies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
bPolski (PL)
Instrukcja montażu i eksploatacji . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Русский (RU)
Руководство по монтажу иэксплуатации. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
Slovensko (SI)
Navodila za montažo in obratovanje . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
Declaration of conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
Declaration of conformity EAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137

English (GB)
4
English (GB) Installation and operating instructions
Original installation and operating instructions
CONTENTS
Page
1. Safety instructions
1.1 Purpose of this manual
These installation and operating instructions, along with the
relevant component instructions, contain all the information
needed to commission and operate the DTS dosing tank station.
If you require further information or should problems arise which
are not described in detail in this manual, please contact your
nearest Grundfos branch.
1.2 Identification of notices
Information on the system itself, e.g. identification of fluid
connections, must be clearly legible at all times.
1.2.1 Symbols used in this document
1.3 Qualification and training of personnel
The personnel responsible for operation, maintenance, inspection
and installation must be suitably qualified for this work. Areas of
responsibility, responsibilities and supervision of personnel must
be strictly controlled by the operating company.
If the personnel do not have the necessary knowledge, they must
be trained and instructed accordingly. If necessary, the training
can be provided by the manufacturer/supplier at the request of
the operator of the pump. The operating company must ensure
that personnel understand the content of this manual.
1.4 Safety notices for the operating company/operator
Dangerous hot or cold system parts must be protected to prevent
accidental contact.
Any protection against accidental contact used for moving parts
must not be removed when the system is operated.
Escaping hazardous media (e.g. hot, toxic) must be diverted such
that they do not represent a hazard to people's health or the
environment. Statutory regulations must be observed.
1. Safety instructions 4
1.1 Purpose of this manual 4
1.2 Identification of notices 4
1.3 Qualification and training of personnel 4
1.4 Safety notices for the operating company/operator 4
1.5 Safety notices for maintenance, inspection and
installation work 5
2. Product introduction 5
2.1 Intended use 5
2.2 Identification 5
3. Technical data 7
3.1 Operating conditions 7
3.2 Electrical data 7
3.3 Hydraulic data 7
3.4 Dimensions 7
3.5 Materials in contact with media 10
4. Structure and function 11
4.1 Product overview 11
5. Commissioning 12
5.1 Transport and storage 12
5.2 Installation 12
5.3 Tightness check 13
5.4 Electrical connection 13
6. Operation 13
7. Maintenance 13
7.1 Cleaning 13
7.2 Service 13
8. Accessories, spare parts 14
9. Disposal 14
10. Appendix 14
10.1 Documentation enclosed 14
10.2 Other documentation 14
Warning
Prior to installation, read these installation and
operating instructions. Installation and operation
must comply with local regulations and accepted
codes of good practice.
Warning
Read the installation and operating instructions of
the components used.
Warning
If these safety instructions are not observed, it may
result in personal injury.
Caution
If these safety instructions are not observed, it may
result in malfunction or damage to the equipment.
Note
Notes or instructions that make the job easier and
ensure safe operation.

English (GB)
5
1.5 Safety notices for maintenance, inspection and
installation work
The operating company must ensure that all maintenance,
inspection and installation work is carried out by authorised,
qualified personnel who have been appropriately trained.
All work on the system may only be undertaken with the system
stopped. The procedures described in this manual for bringing
the system to a stop must be followed.
System parts which contain media hazardous to health must be
decontaminated.
All safety and protection equipment must be put back into
operation as soon as work is completed.
Observe the points described in Section 5. Commissioning prior
to recommissioning.
2. Product introduction
DTS dosing tank stations comprise of a tank with optional
equipment and optional preparation for the specified Grundfos
dosing pump, see 2.2.2 Type key.
2.1 Intended use
• DTS dosing tank stations are intended for storing and dosing
certain liquid dosing media.
• The operating safety of DTS dosing tank stations is only
ensured, if used in accordance with the values mentioned in
section 3. Technical data. The specified limit values must not
be exceeded.
• DTS dosing tank stations may only be operated by technical
personnel in accordance with the installation and operating
instructions.
• Modifications or changes to DTS dosing tank stations are only
permitted with the consent of the manufacturer. Original spare
parts and accessories approved by the manufacturer are safe
to use.
2.1.1 Foreseeable misuse
• DTS dosing tank stations are not intended for dosing
explosive, gaseous, highly viscous, solid media, or media with
abrasive or long-fibre components. Observe the
characteristics of the dosing medium under operating
conditions.
• DTS dosing tank stations are not intended for operation in
other conditions than described in section 3. Technical data.
2.2 Identification
2.2.1 Nameplate
Fig. 1 DTS nameplate
* DTS with electric stirrers
Warning
Ensure that the system is suitable for the dosing
medium used.
Observe the safety regulations provided by the
manufacturer of the chemicals used.
Warning
Repairs must be carried out by authorised and
qualified personnel.
Wear protective clothing (gloves and goggles) when
working on the system, connections or lines.
Caution
The resistance of the parts that come into contact
with media depends on the medium, media
temperature and operating pressure.
Ensure that parts in contact with the media are
chemically resistant to the dosing medium under
operating conditions.
Warning
Any usage other than that described here is not
intended. Grundfos accept no liability for any
damage resulting from incorrect use.
TM06 1043 1414
Item Description
1 Type designation
2 Serial number
3*
Voltage [V]
Frequency [Hz]
Power rating [kW]
4 Product number
5 Country of manufacture
6 Code for year and week
7* Marks of approval, CE mark, etc.
Made in Germany
DTS 60T 0034RVE1A0G
98382347
S/N:00458725
220-240V 50/60Hz 0,09 kW
98382347P11072200458725
1
3
4
5
7
6
2

English (GB)
6
2.2.2 Type key
2.2.3 Material key
Example DTS 100 T 1 0 3 4 RE E 4 A 1 H
Product type Multi-function valve
DTS Dosing Tank Station A Without
G Multi-function valve PV/V
Tank size H Multi-function valve PV/E
60 60 litres I Multi-function valve PV/T
100 100 litres
200 200 litres Filling device
300 300 litres 0 Without
500 500 litres 1 Filling armature PVC/E with ball valve
1000 1000 litres 2 Dissolving hopper
Tank colour Drain valve
T Transparent A Without
BBlack B Drain valve PVC/E
Collecting tray Injection unit with G1/2" process connection
0 Without 0 Without
1 Collecting tray 1 Injection unit PVC/V/C
2 Injection unit PP/V/C
Screw cover 3 Injection unit PVC/E/C
0 Black screw cover without lock 4 Injection unit PP/E/C
5 Injection unit PVC/T/C
Mixer or stirrer
0 Without Discharge line
1 Handheld mixer PE A Without
2 Electric stirrer, stainless steel B 10 m PE-hose 4/6 mm (up to 7.5 l/h)
3 Electric stirrer, PP, with sealing flange C 10 m braided PVC-hose 6/12 mm (up to 30 l/h)
D 10 m PE-hose 9/12 mm (up to 60 l/h)
Preparation for dosing pump E 10 m PE-hose 6/9 mm (up to 30 l/h)
0 Without
1 Preparation for DMX 221 up to 50 l/h Suction line
3 Preparation for DDI 60-10 WO Without
4 Preparation for Smart Digital DDA, DDC, DDE RV Rigid suction lance (RSL) PE/V
RE Rigid suction lance (RSL) PE/E
RT Rigid suction lance (RSL) PE/T
FV Flexible suction line with foot valve (FV) PE/V
FE Flexible suction line with foot valve (FV) PE/E
FT Flexible suction line with foot valve (FV) PE/T
Pos. Description
PVC Polyvinyl chloride
PP Polypropylene
PE Polyethylene
VFKM
EEPDM
TPTFE
C Ceramic
PV PVDF

English (GB)
7
3. Technical data
3.1 Operating conditions
3.1.1 Dosing tank
• Min. /Max. storage temperature: -20 °C to +50 °C
• Min. /Max. ambient temperature: -20 °C to +45 °C
• Min. /Max. liquid temperature: -20 °C to +45 °C
– Dosing medium must be in the liquid phase.
Thin (max. 200 mPas), non-explosive dosing media without
abrasive or long-fibre components. The dosing medium must not
chemically attack the materials of the DTS dosing tank station.
3.1.2 Components
• Min. /Max. storage temperature
• Min. /Max. ambient temperature
• Min. /Max. liquid temperature
• Max. relative humidity (non-condensing)
• Max. altitude above sea level
3.2 Electrical data
• Electric stirrer for tanks of 60 l and 100 l
– single-phase, 220-240 V, 50/60 Hz
• Electric stirrer for tanks of 200 l, 300 l, 500 l and 1000 l
– single-phase, 230 V, 50 Hz (standard),
or
– single-phase, 240 V, 50 Hz
• For more details, refer to the installation and operating
instructions for the electric stirrer and dosing pump.
3.3 Hydraulic data
3.3.1 Process connection
• with injection unit: G 1/2
• without injection unit: see hydraulic connection of the dosing
pump
3.3.2 Suction line
Suction hose PE 6/9 mm (9/12 mm for DDI 60-10) with included
connection for the suction side of the dosing pump.
3.4 Dimensions
Fig. 2 Dosing tank station 60 / 100 l
* A: height of pump up to discharge connection
** B: height of pump housing or motor
Caution
The resistance of the parts that come into contact
with media depends on the medium, media
temperature and operating pressure.
Ensure that parts in contact with the media are
chemically resistant to the dosing medium under
operating conditions.
Note
For the below mentioned operating conditions, refer
to the installation and operating instructions of the
components used.
TM05 9268 3613
Pump type A*
[mm]
B**
[mm]
DDA 7.5-16, DDC 6-10, DDC 9-7 196 200.8
DDE 6-10 196 161.5
DDA 12-10, DDA 17-7, DDC 15-4 200.5 200.8
DDE 15-4 200.5 161.5
DDA 30-4 204.5 200.8
DMX 221, pmax. = 3 bar 197 319
DMX 221, pmax. = 4 bar 192 319
DMX 221, pmax. = 10 / 16 bar 179 319
DDI 60-10 252 230
210
528/790
80 200
460
573/837
40
188
A
B

English (GB)
8
Fig. 3 Dosing tank station 200 / 300 l
Fig. 4 Dosing tank station 500 l
TM05 9269 3613
295 45
50
130
670
795/1075
26050/75
770/1040 191
A
1021/1301
B
TM05 9270 3613
330 5
250
80
790
80 285
1235
A
1461
B
1198 191

English (GB)
9
Fig. 5 Dosing tank station 1000 l
Measurements in mm
TM05 9271 3613
A
1473
B
140
140
1260
360140
1080
1290 231

English (GB)
10
3.5 Materials in contact with media
Fig. 6 Components that come into contact with media
TM05 9321 3713
4.2
67 (7.1, 7.2, 7.3, 7.4)
9.2
10.4
3.2
3.2.1
3.1
3.2.2
8
5.1.2, 5.1.3
3.3
5.1
(5.1.1)
10 (10.1, 10.2, 10.3)
1
4 (4.3)
2
5.1.5
9.1
4.1
5.1.4
5.2.2,
5.2.3
5.2.1
5.2.4
5.2.5
5.2
Pos. Description Material
1 Dosing tank PE
2 Collecting tray PE
3 Mixer or stirrer
3.1 Handheld mixer PE
3.2 Electric stirrer
3.2.1 Shaft SS 1.4571, PP
3.2.2 Propeller PP
3.3 Level switch for electric
stirrer PE
4 Installation material
4.1 Screws and washers
Tank sizes 60-500 l:
SS 1.4541 (screws),
SS 1.4301 (washers);
Tank size 1000 l: PP
4.2 Connection kits (only
DDI and DMX) PP, PVC
4.3 Mounting plate (only
DDA,DDC,DDE) PPO/PS 20 % GF
5 Suction line
5.1 Rigid suction lance with
suction line
5.1.1 Rigid suction lance PE
5.1.2 Valve ball Ceramic Al2O399.5 %
5.1.3 Valve seat PTFE
5.1.4 Gasket FKM, EPDM or PTFE
5.1.5 Suction line PE
5.2 Flexible suction line
with foot valve
5.2.1 Foot valve PE
5.2.2 Valve ball Ceramic Al2O399.5 %
5.2.3 Valve seat PTFE
5.2.4 Gasket FKM, EPDM or PTFE
5.2.5 Suction line PE
6 Discharge line PE or braided PVC
7 Injection unit
7.1 Body PVC or PP
7.2 Gaskets FKM, EPDM or PTFE
7.3 Spring Tantal
7.4 Ball Ceramic Al2O399.5 %
8 Drain valve PVC/EPDM
9 Filling device
9.1 Filling armature PVC/EPDM
9.2 Dissolving hopper PVC/EPDM
10 Multi-function valve
10.1 Body PVDF
10.2 Gaskets FKM, EPDM or PTFE
10.3 Diaphragm PTFE
10.4 Relief line PE
Note
For more details, refer to the installation and
operating instructions of the components.
Pos. Description Material