Grundfos DMX Series User manual

15.720023-V3.0
Diaphragm Dosing Pump
DMX model 227
DMX 430-5 DMX 1120-5
DMX 770-3 DMX 1520-3
DMX 860-5 DMX 2000-3
Installation and operating instructions
Read this manual completely and keep it!
Subject to change.

215.720023-V3.0
DMX model 227
Denmark
GRUNDFOS DK A/S Canada Germany
Martin Bachs Vej 3 GRUNDFOS Canada Inc. Grundfos Alldos
DK-8850 Bjerringbro 2941 Brighton Road Dosing & Disinfection
Tlf.: [phone] Oakville, Ontario ALLDOS Eichler GmbH
Telefax: [phone] L6H 6C9 Reetzstraße 85
E-mail: [e-mail] Phone: [phone] D-76327 Pfinztal (Söllingen)
www.grundfos.com/DK Telefax: [phone] Tel.: [phone]
Telefax: [phone]
Argentina China E-mail: [e-mail]
Bombas GRUNDFOS de Argentina S.A. Grundfos Alldos
Ruta Panamericana km. 37.500 Lote 34A Dosing & Disinfection Germany
1619 - Garin ALLDOS (Shanghai) Water Technology Co. GRUNDFOS GMBH
Pcia. de Buenos Aires Ltd. Schlüterstr. 33
Phone: [phone] West Unit, 1 Floor, No. 2 Building (T 4-2) D-40699 Erkrath
Telefax: [phone] Jinhu Road, Jin Qiao Export Process- Tel.: [phone]
ing Zone Telefax: [phone]
Australia Pudong New Area E-mail: [e-mail]
Grundfos Alldos Shanghai, 201206 Service in Deutschland:
Dosing & Disinfection Phone: [phone] E-mail: [e-mail]
ALLDOS Oceania Pty. Ltd. Telefax: [phone]
Unit 3 / 74 Murdoch Circuit E-mail: [e-mail] Greece
Acacia Ridge QLD 4100 GRUNDFOS Hellas A.E.B.E.
Phone: [phone] China 20th km. Athinon-Markopoulou Av.
Telefax: [phone] GRUNDFOS Pumps (Shanghai) Co. Ltd. P.O. Box 71
E-mail: alldos[email protected]m 22 Floor, Xin Hua Lian Building GR-19002 Peania
755-775 Huai Hai Rd, (M) Phone: [phone]
Australia Shanghai 200020 Telefax: +0030-210-66 46 273
GRUNDFOS Pumps Pty. Ltd. PRC
P.O. Box 2040 Phone: [phone] Hong Kong
Regency Park Telefax: [phone] GRUNDFOS Pumps (Hong Kong) Ltd.
South Australia 5942 Unit 1, Ground floor
Phone: [phone] Croatia Siu Wai Industrial Centre
Telefax: [phone] GRUNDFOS predstavništvo Zagreb 29-33 Wing Hong Street &
Cebini 37, Buzin 68 King Lam Street, Cheung Sha Wan
Austria HR-10000 Zagreb Kowloon
GRUNDFOS Pumpen Vertrieb Ges.m.b.H. Phone: [phone] Phone: [phone]
Grundfosstraße 2 Telefax: [phone] Telefax: [phone]
A-5082 Grödig/Salzburg
Tel.: [phone] Czech Republic Hungary
Telefax: [phone] GRUNDFOS s.r.o. GRUNDFOS Hungária Kft.
Čapkovského 21 Park u. 8
Belgium 779 00 Olomouc H-2045 Törökbálint,
N.V. GRUNDFOS Bellux S.A. Phone: [phone] Phone: [phone]
Boomsesteenweg 81-83 Telefax: [phone] Telefax: [phone]
B-2630 Aartselaar
Tél.: [phone]
Télécopie: [phone]

3V3.0
DMX model 227
Estonia India
GRUNDFOS Pumps Eesti OÜ GRUNDFOS Pumps India Private Limited
1Peterburi tee 44 118 Old Mahabalipuram Road
11415 Tallinn Thoraipakkam
Belorussia Tel: + 372 606 1690 Chamiers Road
Представительство ГРУНДФОС вМинске Fax: + 372 606 1691 Chennai 600 096
220090 Минск ул.Олешева 14 Phone: [phone]
Телефон: [phone] Finland
Факс: [phone] OY GRUNDFOS Pumput AB Indonesia
Mestarintie 11 PT GRUNDFOS Pompa
Bosnia/Herzegovina FIN-01730 Vantaa Jl. Rawa Sumur III, Blok III / CC-1
GRUNDFOS Sarajevo Phone: [phone] Kawasan Industri, Pulogadung
Paromlinska br. 16, Telefax: [phone] Jakarta 13930
BiH-71000 Sarajevo Phone: [phone]
Phone: [phone] France Telefax: [phone] / 460 6901
Telefax: [phone] Grundfos Alldos
Dosing & Disinfection Ireland
Brazil ALLDOS S.A.R.L. GRUNDFOS (Ireland) Ltd.
GRUNDFOS do Brasil Ltda. 7, rue Gutenberg Unit A, Merrywell Business Park
Rua Tomazina 106 F-67610 La Wantzenau Ballymount Road Lower
CEP 83325 - 040 Tél.: [phone] Dublin 12
Pinhais - PR Télécopie: [phone] Phone: [phone]
Phone: [phone] E-mail : [e-mail] Telefax: [phone]
Telefax: [phone] France Italy
Bulgaria Pompes GRUNDFOS Distribution S.A. GRUNDFOS Pompe Italia S.r.l.
GRUNDFOS Pumpen Vertrieb Parc d’Activités de Chesnes Via Gran Sasso 4
Representative Office - Bulgaria 57, rue de Malacombe I-20060 Truccazzano (Milano)
Bulgaria, 1421 Sofia F-38290 St. Quentin Fallavier (Lyon) Tel.: [phone]
Lozenetz District Tél.: [phone] Telefax: [phone] / 95838461
105-107 Arsenalski blvd. Télécopie: [phone]
Phone: [phone] Japan
Telefax: [phone] GRUNDFOS Pumps K.K.
1-2-3, Shin Miyakoda
Hamamatsu City
Shizuoka pref. 431-21
Phone: [phone]
Telefax: [phone]

415.720023-V3.0
DMX model 227
Korea Portugal Switzerland
GRUNDFOS Pumps Korea Ltd. Bombas GRUNDFOS Portugal, S.A. GRUNDFOS Pumpen AG
6th Floor, Aju Building 679-5 Rua Calvet de Magalhães, 241 Bruggacherstrasse 10
Yeoksam-dong, Kangnam-ku, 135-916 Apartado 1079 CH-8117 Fällanden/ZH
Seoul, Korea P-2770-153 Paço de Arcos Tel.: [phone]
Phone: [phone] Tel.: [phone] Telefax: [phone]
Telefax: [phone] Telefax: [phone] Taiwan
Latvia România GRUNDFOS Pumps (Taiwan) Ltd.
SIA GRUNDFOS Pumps Latvia GRUNDFOS Pompe România SRL 7 Floor, 219 Min-Chuan Road
Deglava biznesa centrs Bd. Biruintei, nr 103 Taichung, Taiwan, R.O.C.
Augusta Deglava ielā60, LV-1035, Rīga, Pantelimon county Ilfov Phone: [phone]
Tālr.: + 371 714 9640, 7 149 641 Phone: [phone] Telefax: [phone]
Fakss: + 371 914 9646 Telefax: [phone]
E-mail: romani[email protected] Thailand
Lithuania GRUNDFOS (Thailand) Ltd.
GRUNDFOS Pumps UAB Russia 947/168 Moo 12, Bangna-Trad Rd., K.M. 3,
Smolensko g. 6 ООО Грундфос Bangna, Phrakanong
LT-03201 Vilnius Россия, 109544 Москва, Школьная 39 Bangkok 10260
Tel: + 370 52 395 430 Тел. [phone] Phone: [phone] ... 91
Fax: + 370 52 395 431 Факс [phone] Telefax: [phone] ... 6
E-mail [e-mail]
Malaysia Turkey
GRUNDFOS Pumps Sdn. Bhd. Serbia GRUNDFOS POMPA San. ve Tic. Ltd. Sti.
7 Jalan Peguam U1/25 GRUNDFOS Predstavništvo Beograd Gebze Organize Sanayi Bölgesi
Glenmarie Industrial Park Dr. Milutina Ivkovića 2a/29 Ihsan dede Caddesi,
40150 Shah Alam YU-11000 Beograd 2. yol 200. Sokak No. 204
Selangor Phone: [phone] Gebze/ Kocaeli
Phone: [phone] Telefax: [phone] Phone: +90 - 262-679 7979
Telefax: [phone] Telefax: +90 - 262-679 7905
Singapore E-mail: [email protected]
México GRUNDFOS (Singapore) Pte. Ltd.
Bombas GRUNDFOS de México S.A. de 24 Tuas West Road Ukraine
C.V. Jurong Town ТОВ ГРУНДФОС Украина
Boulevard TLC No. 15 Singapore 638381 ул. Владимирская, 71, оф. 45
Parque Industrial Stiva Aeropuerto Phone: [phone] г. Киев, 01033, Украина,
Apodaca, N.L. 66600 Telefax: [phone] Тел. [phone]
Phone: [phone] Факс [phone]
Telefax: [phone]

5V3.0
DMX model
0Slovenia
GRUNDFOS PUMPEN VERTRIEB United Arab Emirates
Netherlands Ges.m.b.H., GRUNDFOS Gulf Distribution
Grundfos Alldos Podružnica Ljubljana P.O. Box 16768
Dosing & Disinfection Blatnica 1, SI-1236 Trzin Jebel Ali Free Zone
ALLDOS BV Phone: [phone] Dubai
Leerlooiersstraat 6 Telefax: [phone] Phone: [phone]
NL-8601 WK Sneek E-mail: [email protected] Telefax: [phone]
Tel.: [phone]
Telefax: [phone] South Africa United Kingdom
E-mail: alldos[email protected] Grundfos Alldos Grundfos Alldos
Dosing & Disinfection Dosing & Disinfection
Netherlands ALLDOS (Pty) LTD ALLDOS Ltd.
GRUNDFOS Nederland B.V. 98 Matroosberg Road, Waterkloof Park 39 Gravelly Industrial Park, Tyburn Road
Postbus 104 P.O. Box 36505, Menlo Park 0102 Birmingham B24 8TG
NL-1380 AC Weesp 0181 ZA Pretoria Phone: [phone]
Tel.: [phone] E-mail: [e-mail] Telefax: [phone]
Telefax: [phone]/492299 E-mail: [e-mail]
Spain
New Zealand Bombas GRUNDFOS España S.A. United Kingdom
GRUNDFOS Pumps NZ Ltd. Camino de la Fuentecilla, s/n GRUNDFOS Pumps Ltd.
17 Beatrice Tinsley Crescent E-28110 Algete (Madrid) Grovebury Road
North Harbour Industrial Estate Tel.: [phone] Leighton Buzzard/Beds. LU7 8TL
Albany, Auckland Telefax: [phone] Phone: [phone]
Phone: [phone] Telefax: [phone]
Telefax: [phone] Sweden
GRUNDFOS AB U.S.A.
Norway Lunnagårdsgatan 6 GRUNDFOS Pumps Corporation
GRUNDFOS Pumper A/S 431 90 Mölndal 17100 West 118th Terrace
Strømsveien 344 Tel.: [phone] Olathe, Kansas 66061
Postboks 235, Leirdal Telefax: [phone] Phone: [phone]
N-1011 Oslo Telefax: [phone]
Tlf.: [phone] Switzerland
Telefax: [phone] Grundfos Alldos Usbekistan
Dosing & Disinfection Представительство ГРУНДФОС в
Poland ALLDOS International AG Ташкенте
GRUNDFOS Pompy Sp. z o.o. Schönmattstraße 4 700000 Ташкент ул.Усмана Носира 1-й
ul. Klonowa 23 CH-4153 Reinach тупик 5
Baranowo k. Poznania Tel.: [phone] Телефон: [phone]
PL-62-081 Przeźmierowo Telefax: [phone] Факс: [phone]
Pho
ne: ([phone] E-mail: [e-mail]
T
elefax: ([phone]
Addresses revised 15.01.2007

615.720023-V3.0
DMX model 227
Type key
(Cannot be used for pump configuration.)

7V3.0
DMX model 227
Example: DMX 2000 -3 D -PP /E /PP -X -J 2 TT X E0
Type range DMX...
Maximum flow [l/h]
Maximum pressure [bar] Code Mains plug
X No plug
Control variant Code
without D Code Connection,
suction/discharge
R Flange, DN 65, with
connector for PVC pipe,
65/75 mm
T Flange, DN 65, with
connector for PP pipe,
65/75 mm
U Flange, DN 65, with
connector for SS pipe,
65/75 mm
Y Flange, DN 65
Z Flange, ANSI, 2 1/2"
Dosing head variant Code
Polypropylene PP
Polyvinyl chloride PVC
Stainless steel SS
PP + integrated diaphragm PP-L
leakage detection
PVC + integrated dia- PVC-L
phragm leakage detection
SS + integrated diaphragm SS-L
leakage detection
Gasket material Code
EPDM (ethylene propylene E
diene monomer)
FKM (fluorocarbon) V
Code Valve type
2 Spring-loaded
0,1 bar suction,
0,1 bar discharge
Valve ball material Code
Polypropylene PP
Polyvinyl chloride PVC
Stainless steel SS
Code Supply voltage
0 Without motor (flange for
single head: IEC BG90 B14
duplex head:
IEC BG100 B14)
F Without motor,
NEMA flange 145C (US)
J 220-240 V / 380-420 V,
50/60Hz
Control panel position Code
no control panel X
Code Motor variant
E0 3-phase PTC 400 V
for frequency control
E6 3-phase PTC 400 V
with frequency control

815.720023-V3.0
DMX model 227
Content
Installationdata ................................................................................................10
Installation diagram ........................................................................................10
1 Of General Interest ................................................................................11
1.1 In General ................................................................................................ 11
1.2 Using this Paper ...................................................................................... 11
1.3 Warranty .................................................................................................. 11
2 Safety Instructions ................................................................................12
2.1 Application of the Product ....................................................................... 12
2.2 Obligations of the Operating Authority .................................................... 12
2.3 Averting Dangers .................................................................................... 12
3 Technical Data .......................................................................................13
3.1 Pump Types ............................................................................................. 13
3.2 Ambient and Operating Conditions ........................................................ 13
3.3 Dosing medium ....................................................................................... 13
3.3.1 Admissible temperature of dosing liquids ................................... 13
3.3.2 Maximum permissible viscosity ................................................... 14
3.4 Pump Performance.................................................................................. 14
3.4.1 Accuracy ......................................................................................... 14
3.4.2 Performance ................................................................................. 14
3.5 Suction heights ........................................................................................ 15
3.5.1 Media with a viscosity similar to water ........................................ 15
3.5.2 Suction heights for media with maximum permissible viscosity . 15
3.6 Dosing Curves ........................................................................................ 15
3.7 Weight ..................................................................................................... 15
3.8 Materials .................................................................................................. 15
3.9 Dimensional Drawing ............................................................................. 16
4 Installation .............................................................................................17
4.1 Installation Information ............................................................................ 17
4.2 Transport and Storage ............................................................................ 19
4.3 Mounting ................................................................................................. 19
4.4 Connecting the Suction and Pressure Lines .......................................... 19
4.5 Electrical Connections ............................................................................ 20
4.5.1 Connect the motor ....................................................................... 20
5 Commissioning .....................................................................................21
5.1 Inspections before Commissioning ........................................................ 21
5.2 Commissioning ....................................................................................... 21
6 Operation ...............................................................................................22
6.1 Description of the Device ........................................................................ 22

9V3.0
DMX model 227
6.2 Principle of function ................................................................................. 23
6.3 Switching on / off ..................................................................................... 23
6.3.1 Switching on ................................................................................ 23
6.3.2 Switching off ................................................................................. 23
6.4 Adjustment of dosing rate using frequency converter ............................ 23
23
6.5 Possible Failures ..................................................................................... 24
7 Electronics Diaphragm Breakage Sensor ............................................25
7.1 Technical Data of the Electronics ............................................................ 25
7.2 Dimensional Drawing (Electronics Enclosure) ....................................... 25
7.2 Function................................................................................................... 25
7.2.1 Pumps prepared for a diaphragm breakage indication .............. 25
7.2.2 Using the Contacts ...................................................................... 26
7.2.3 Description of the Device............................................................. 26
7.3 Electrical Connections of the Electronics ............................................... 26
7.3.1 Relay Outputs .............................................................................. 27
7.4 Screwing the Sensor into the Dosing Head ........................................... 28
7.5 Commissioning ....................................................................................... 28
7.6 Maintenance ........................................................................................... 29
8 Maintenance ..........................................................................................30
8.1 Rates for cleaning and maintenance...................................................... 30
8.2 Gear oil change....................................................................................... 30
8.3 Cleaning the Suction and Pressure Valves ............................................ 31
8.4 Exchanging the Diaphragm .................................................................... 32
A. Appendix: Dosing Curves for DMX model 227 .....................................33

10 15.720023-V3.0
DMX model 227
Installationdata
NOTE Please fill in this form following commissioning. It will
help you and your GRUNDFOS servicing partner to
adjust the unit during subsequent corrections.
Owner:
GRUNDFOS customer No.:
Contract No.:
Order No. of unit:
Serial No. of unit:
Put into service on:
Location of unit:
Used for:
Installation diagram