GSI Group 700 Bu/Hr User manual

Pneumatic Grain Conveying
4" - 700 Bu/Hr
5" - 1200 Bu/Hr
5" - 1700 Bu/Hr
Owner’s Manual
PNEG-1563
Date: 07-27-09
PNEG-1563

2 Pneg-1563 4" & 5" Air Systems '07 Production

Pneg-1563 4" & 5" Air Systems '07 Production 3
Table of Contents
Contents
Chapter 1 Safety .................................................................................................................................. 5
Safety Guidelines ................................................................................................................5
Chapter 2 Decals ................................................................................................................................. 9
Chapter 3 Maintenance ..................................................................................................................... 11
Maintenance Schedule ......................................................................................................11
Chapter 4 Air System ........................................................................................................................ 12
Air System Capacities (Dry Shelled Corn) ........................................................................12
Capacity Chart (4" & 5" Systems) ..................................................................................... 12
Chapter 5 Installation ....................................................................................................................... 13
Air System Installation Instructions ...................................................................................13
Air System Capacities (Dry Shelled Corn) ........................................................................14
Air System Tubing Dimensions .........................................................................................15
Chapter 6 Dimensions ......................................................................................................................16
Elbow Angle Measurements .............................................................................................16
Chapter 7 Assembly ......................................................................................................................... 17
Air System Set-Up Procedures .........................................................................................17
Air System Control Box Definitions ...................................................................................20
Control Overview ...............................................................................................................20
Chapter 8 O/L CHART ....................................................................................................................... 23
4" & 5" Overload Set Chart ................................................................................................ 23
Chapter 9 Wiring ...............................................................................................................................24
Schematic - 230V-1PH ...................................................................................................... 24
Schematic - 230V/460V/575V-3PH ...................................................................................25
Schematic - Twin Air Systems ..........................................................................................26
Chapter 10 Operation and Management ......................................................................................... 27
Control Box Operational Procedures ...............................................................................27
Air System Operation Guidelines .................................................................................... 28
Chapter 11 Hook-Up Diagrams ........................................................................................................30

4 Pneg-1563 4" & 5" Air Systems '07 Production
Table of Contents
Chapter 12 Parts List ........................................................................................................................32
Blower Outlet Parts ..........................................................................................................33
4" (700) & 5" (1200) Standard Blower Parts ....................................................................34
4" & 5" Twin Blower Parts ................................................................................................36
5" (1700) Hi-Capacity Blower Parts .................................................................................38
5" (1700) Twin Hi-Capacity Blower Parts .........................................................................40
4" & 5" Blower Filters .......................................................................................................42
4" & 5" Airlock Parts .........................................................................................................44
Airlock Inlet Transition Assembly .....................................................................................46
Panel Module Assembly - Digital .....................................................................................47
Switch Panel Assembly - Standard ..................................................................................48
Switch Panel Assembly - Twin .........................................................................................49
Control Box Enclosure parts ............................................................................................50
Standard Control Panel Assembly - 230V - 1 Phase .......................................................52
Standard Control Panel Assembly 10-30 HP 230V - 3 Phase .........................................54
Standard Control Panel Assembly 40 HP 230V - 3 Phase ..............................................56
Standard Control Panel Assembly 10-40 HP 460V - 575V 3 Phase ...............................58
Twin Control Panel Assembly 230V - 1 Phase ................................................................60
Chapter 13 Troubleshooting ............................................................................................................62
Chapter 14 Couplings .......................................................................................................................64
How to Handle Handling Couplings .................................................................................64
Chapter 15 Warranty .........................................................................................................................65

Pneg-1563 4" & 5" Air Systems '07 Production 5
1.SAFETY
Safety Guidelines
This manual contains information that is important for you, the owner/operator, to know and
understand. This information relates to protecting personal safety and preventing equipment
problems. It is the responsibility of the owner/operator to inform anyone operating or working in
the area of this equipment of these safety guidelines. To help you recognize this information, we
use the symbols that are defined below. Please read the manual and pay attention to these
sections. Failure to read this manual and it’s safety instructions is a misuse of the equipment and
may lead to serious injury or death.
DANGER
WARNING
CAUTION
CAUTION
NOTE
This is the safety alert symbol. It is used to alert you
to potential personal injury hazards. Obey all safety
messages that follow this symbol to avoid possible
injury or death.
DANGER indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
WARNING indicates a potentially hazardous
situation which, if not avoided, could result in death or
serious injury.
CAUTION indicates a potentially hazardous situation
which, if not avoided, may result in minor or moderate
injury.
CAUTION used without the safety alert symbol indicates
a potentially hazardous situation which, if not avoided,
may result in property damage.
NOTE indicates information about the equipment that
you should pay special attention to.

6 Pneg-1563 4" & 5" Air Systems '07 Production
1. SAFETY
Follow Safety Instructions
Carefully read all safety messages in this manual and
on your machine safety signs. Keep signs in good
condition. Replace missing or damaged safety signs.
Be sure new equipment components and repair parts
include the current safety signs. Replacement safety
signs are available from the manufacturer.
Learn how to operate the machine and how to use
controls properly. Do not let anyone operate without
instruction.
Keep your machinery in proper working condition.
Unauthorized modifications to the machine may
impair the function and/or safety and affect machine
life.
If you do not understand any part of this manual and
need assistance, contact your dealer.
Stay Clear of Moving Parts and Air valves
Keep hands and feet awayfrom moving parts. Be sure
all people are clear of the equipment before start-up.
Wear close fitting clothing.
Keep all shields and covers in place at all times.
Stay clear of air blast for valve. Always wear safety
glasses to protect your eyes.
Install and Use equipment Properly
Ground all electrical equipment as well as the bin
itself.
Disconnect all power before servicing or opening
control box, adjusting, lubricating the equipment, or
opening the control box inner panel.
All electrical hook-ups should be in accordance with
local and National Electrical Code.
If three phase power is used, identify wild leg and wire
according to electrical diagram.
Never use plastic tubing for any lines carrying grain.

Pneg-1563 4" & 5" Air Systems '07 Production 7
1. SAFETY
Practice Safe Maintenance
Understand service procedures before doing
work. Keep area clean and dry.
Never lubricate, service, or adjust machine while
it is in operation. Stop and lock out power source
before making adjustments, cleaning, or
maintaining equipment.
Keep all parts in good condition and properly
installed. Fix damage immediately. Replace
worn or broken parts. Remove any build up of
grease, oil, or debris.
Prepare for Emergencies
Be prepared if fire starts.
Keep a first aid kit and fire extinguisher handy.
Keep emergency numbers for doctors,
ambulance service, hospital, and fire
department near your telephone.
Keep Emergency Equipment
Quickly Accessible.

8 Pneg-1563 4" & 5" Air Systems '07 Production
1. SAFETY
Wear Protective Clothing
Wear close fitting clothing and safety
equipment appropriate to the job.
Safety glasses should be worn at all times
to protect eyes from debris.
Wear gloves to protect your hands from
sharp edges on plastic or steel parts.
Wear steel toe boots to help protect your
toes from falling debris.
A respirator may be needed if a hog house
has poor ventilation. Waste fumes can be
toxic.
Remove all jewelry.
Tuck in any loose or dangling shoe strings.
Long hair should be tied up and back.
Wear hard hat to help protect your head.
Eye Protection
Gloves
Steel Toe Boots
Respirator
Hard Hat

Pneg-1563 4" & 5" Air Systems '07 Production 9
2.DECALS
Install safety decals on components as shown in the decal section. Always insure that safety
decals are in a place, easily readable, and in good condition. If a decal cannot be easily read for
any reason or has been painted over, replace it immediately. Contact your dealer or the
manufacturer to order a replacement decal free of charge.
For decal replacements contact GSI at:
1004 E. Illinois Street
Assumption, IL 62510
Ph: 1-217-226-442
DC-1749 DC-994
N10080
DC-1382
N10090

10 Pneg-1563 4" & 5" Air Systems '07 Production
2. DECALS
DC-1386 DC-995
N10080
DC-994
DC-995