GSWeb Playground Equipment GS-W1002 User manual

NO. Name QTE Description Size Material Remarks
1 MP139 1 MAIN POST Φ139.8 X L6000 Galvanized Steel UV polyester powder coating
2 RC22 1 SET MULTI COMPOUND ROPE Φ22, Φ20 Nylon
3 NCP150 1 PLASTIC POST CAP Φ150 X H90 MC Nylon
4 TB50 4 SET TURN BUCKLE(GS-T82) Φ50 Galvanized Steel
5 ACS78 4 ANCHOR SHACKLE M22 Galvanized Steel
6 SP185 1 SHOCK PROOF Φ185 X 12T Rubber
BOLT,NUT
7 TBHT22 8 H/T BOLTS M22 X L110 turn buckle assembly
TBNU22 8 NUTS M22
TBWA22 8 WASHERS M22
TBSW22 8 SPRING WASHERS M22
8 PCUB12 2 SET U-BOLTS M12 Stainless Steel post cap assembly
BASE
9 MPP 1 SET MAIN POST PLATE 124 X 124 Galvanized Steel
10 L-B78 4 L-ANCHOR BOLTS M22 X L500 Galvanized Steel
L-N78 8 NUTS M22 Galvanized Steel
L-SW78 4 SPRING WASHERS M22 Galvanized Steel
L-W78 4 WASHERS M22 Galvanized Steel
11 ACP 4 ANCHOR PLATE 600 X 200 Galvanized Steel
10 L-B78 24 L-ANCHOR BOLTS M22 X L500 Galvanized Steel
L-N78 48 NUTS M22 Galvanized Steel
L-SW78 24 SPRING WASHERS M22 Galvanized Steel
L-W78 24 WASHERS M22 Galvanized Steel
GS-W1002
PARTS CHECK LIST

SINGLE MAST NET CLIMBER MODEL NO.
GS-W1002
GSWeb Playground Equipment 1
INSTALLATION MANUAL
Ver. 070101
Safety Checklist after first assembly
●Test intervals of Safety: 6 months
●Test Component and contents:
1. Removing the reticulated system:
- Check of removing condition each rope
- Screwing the turn buckle and conversion the turnbuckle
in anchors plate(see for this workstep turnbuckle assembly)
2. Abrasion condition of rope:
- Checking of all rope surface
- Strengthned of rope: Coating on the surface
3. Attachment condition of the anchors plate and turnbuckle
4. Screwing condition of all bolt
5. Galvanizing condition of the steel component:
- Protection of steel component from corrosion.
●Measure
In case of the appearance the defect detail is
repaired usually within 3 days after checking.
GSWEB PLAYGROUND EQUIPMENT
1046-3, Najeon-ri, Saengnim-myeon, Gimhae-si
Gyeongsangnam-do, 621-821, Republic Of Korea
Tel) +82. 55. 326. 9096~7
Fax) +82. 55. 326. 9022
E-mail) [email protected]
Web site) www.gsweb21.com

SINGLE MAST NET CLIMBER MODEL NO.
GS-W1002
GSWeb Playground Equipment 2
Figure-1: Completed Net
Features
This series is a pyramid-style climbing structure made of steel-loaded Nylon
cables and comes protected against UV.
GS Web uses the highest steel content and the strongest connection
materials in the industry, including a steel-wire core in our edge ropes and
connection points crushed in place with over 75 tons of pressure to ensure
long life of the games and maximum safety for the children.
GS Web Nets help bring movement, balance, exercise and fun back into the
playground.
Ages: 6 to 12 years
Capacity: 46 children
Size: L: 32' 6" / 9.9m
W: 32' 6" / 9.9m
H: 18' 8" / 5.7m
INSTALLATION & MAINTENANCE INSTRUCTIONS

SINGLE MAST NET CLIMBER MODEL NO.
GS-W1002
GSWeb Playground Equipment 3
Figure-2: Safety area
Safety area
The requirements for space and safety clearances are taken from
BS-EN 1176-1/ ASTM-F1487/ CSA Z614
The use zone for stationary play equipment shall extend no less than
72 in.(1830mm) from all sides of the play structure.
Fall Height :850mm (from surface)
Safety area and Fall Height zone
The Fall height on the extennal surface of a pyramid shaped space net
is the highest point attainable on the edge of the structure where an unimpeded fall to
the protective surface is possible. This height is based on the centre of gravity height
of the maximum user.
1,5007,0007,000
17,000
1,500

SINGLE MAST NET CLIMBER MODEL NO.
GS-W1002
GSWeb Playground Equipment 4
Level Line
P1
P2
Wet concrete
Dry concrete
surface layer
Finished ground
Pole
P1 = Depth below Finished Grade (12" / 300mm)
P2 = Depth of concrete footings (27-½" / 700mm & 31-½" / 800mm)
P1 = Depth below Finished Grade (12" / 300mm)
P2 = Depth of concrete footings (27-½" / 700mm & 31-½" / 800mm)
Figure-4: Foundation section view
Foundation
Please refer to GS-W1002 drawing for installation dimension
Figure-3 : Excavate enough
materials to allow for proper depth
of concrete footings
Also ensure that there is enough space to
allow the frame to be positioned properly.
Anchor wood support frame to ground
with pickets to prevent the frame from
moving while concrete is poured and sets.
Finished Grade
(Optional)
Foundation Information

SINGLE MAST NET CLIMBER MODEL NO.
GS-W1002
GSWeb Playground Equipment 5
Position anchor plate on concrete footing
[CF] 'L" anchor hole
Front edge of anchor plate must be installed 4" (100mm)
from the edge of concrete footing.
100
200
100
Figure -5: Footing and anchor plate layout
Note: Total distance from
front of block to front of
block is 45' 11" (14000mm)
Imperial/Metric conversion
22' 11-1/2" = 7000mm
32' 5-3/4" = 9900mm
4
"4 "
Anchor Plate position
Foundation Layout

SINGLE MAST NET CLIMBER MODEL NO.
GS-W1002
GSWeb Playground Equipment 6
Figure-6: Wood support frame
(a)
(b)
Assemble wooden support frames *
4 frames (39-½" / 1000mm L x 35-½" / 900mm W x 27-½" / 700mm H)
1 frame (27-½" / 700mm L x 27-½" / 700mm W x 31-½" / 800mm H)
*Use ½" (min) plywood; not included in package
(a) wood jig for
Anchor plate
(b) wood support frame
for concrete
NOTE: Use anchor plate as guide
for exact measurements.
5-⅞"
7-⅞"7-⅞"7-⅞"7-⅞"
Concrete Foundation

SINGLE MAST NET CLIMBER MODEL NO.
GS-W1002
GSWeb Playground Equipment 7
Figure-7: Concrete footing work
[Concrete]
Pour concrete* into wooden support frame until flush to top edge
Allow 3-5 days for concrete to cure before proceeding to next step.
*Concrete is to be wet concrete with minimum 25 MPA / 3500PSI. [concrete footing work]
Pour wet concrete in the wooden support frame
Concrete Footing

SINGLE MAST NET CLIMBER MODEL NO.
GS-W1002
GSWeb Playground Equipment 8
Figure-8: remove wood support frame
Remove wood support frame from dry concrete blocks
After concrete has cured enough, remove frames and replace soil around
the footings to subgrade level
Remove Wood Support Frame

SINGLE MAST NET CLIMBER MODEL NO.
GS-W1002
GSWeb Playground Equipment 9
Figure-10: Attach Anchor plate to footing
with flat washer, locking washer and nut.
(a) Anchor
Plate
(b) Post plate
Figure-9: Concreted blocks -
Clean threads of "L"-Anchors
(b) Post plate
(a) Anchor Plate
Anchor Plate Assembly

SINGLE MAST NET CLIMBER MODEL NO.
GS-W1002
GSWeb Playground Equipment 10
STEP-1
Figure-11: Find Nylon String
STEP-2
Figure-12: Insert Post
following Nylon string
Nylon string
Post Assembly
Insert Post following nylon string
NOTE: Remove string prior to placing cap on post.
Post Assembly

SINGLE MAST NET CLIMBER MODEL NO.
GS-W1002
GSWeb Playground Equipment 11
Figure-14: U-bolt assembly.
STEP-4
Note: Rubber mallet
may be required to
insert cap into post.
Figure-15: Post cap assembly.
STEP-3
Figure-13: Insert Post
into the Center of Net.
Place Cap on Post
Thread the mast through the net’s center (per diagrams below,
or following factory-installed guide string). Press the cap
(already attached to the top of the net) into the mast’s top end.
Joint Post and Cap with U-BoltAttaching Cap to Post

SINGLE MAST NET CLIMBER MODEL NO.
GS-W1002
GSWeb Playground Equipment 12
Figure-16: Attach cable to (A) (B) (C)
Safety Cable Attaching
Attach safety cable to anchor plates (A) (B) (C) as shown in Figure 16.
(A)
(A) (B) (C)
(B)
(C)
Figure-17: Safety cable Assembly
After successfully preparing the net
and mast assembly, attach safety cable with
M22 X L110 H/T Bolt to Anchor plate
as shown below
M22 X L110 H/T Bolt
Safety rope Fixing

SINGLE MAST NET CLIMBER MODEL NO.
GS-W1002
GSWeb Playground Equipment 13
Figure-19: Safety cables attached
Figure-18: Centre Post
(A) (C) (D) (E)
(A)
(E) (B)
(C)
[Working Process] (B)
(D)
It is strongly recommended that 5-7
workers or a machine be used to lift
the net into place.
Standing the net

SINGLE MAST NET CLIMBER MODEL NO.
GS-W1002
GSWeb Playground Equipment
After standing up the Net, Attach remaining safety rope
and Turnbuckles
Figure-21: Loosen Turnbuckle:
all the way (about 100mm),
leaving only 4 or 5 threads
attached
(A) (B) (C) (D) (E) (F)
(F)
(C)
(B)
(D)
(A)
(E)
Figure-20: Stand Net up
Stand Net up
14

SINGLE MAST NET CLIMBER MODEL NO.
GS-W1002
GSWeb Playground Equipment
Anchor plate + Turnbuckle
Figure-22: Tightening Turnbuckles
(a)
(a)
(b)
(b)
Figure-23: Turnbuckle assembly
M22 X L110 H/T Bolt
Tighten Cable with Turnbuclke at the Same time
Tighten Cable with Turnbuclke at the Same time
(a) + (a)
(b) + (b)
NOTE: Make sure post is level before tightening and remains level during process.
Attaching Turnbuckle to Anchor Plates
15

SINGLE MAST NET CLIMBER MODEL NO.
GS-W1002
GSWeb Playground Equipment 16
Maintenance information
Please tighten rope with Turnbuckle properly.
If you tighten the net too much, it may cause damage.
It is also recommended that subsequent checks on tension
should be carried out at monthly intervals and adjusted as required.
This will increase the overall longevity of the product.
Checking: 1 month
Refer to IPEMA and TUV maintance system.
After Net structure tension is completed, the net will
stretch slightly over the first four weeks of use.
Following this initial period, the net needs
to be fully re-tensioned by Turnbuclke
after 1 year.
Figure-24: completed Net
Tensioning & Maintenance information

SINGLE MAST NET CLIMBER MODEL NO.
GS-W1002
GSWeb Playground Equipment
1: main post
2: multi compound rope
3: post cap
4: turn buckle
5: anchor shackle
6: shock proof ring
7: H/T bolt,nut washer
8: U-bolt,nut,washer
9: main post plate
10: L-anchor bolt,nut,washer
11: Anchor plate
1
2
106
11
7
10
4
5
8
3
9
PARTS LIST
17

SINGLE MAST NET CLIMBER MODEL NO.
GS-W1002
GSWeb Playground Equipment
A weekly check of the activity net is recommended to ensure
that no acts of vandalism have damaged the rope.
Periodic checks on tension will assist in the durability
of the product.
Maintenance
18