GTO Solar Powered Battery Charger User manual

Solar Powered
Battery Charger
Installation Manual
FM122
FM123
RB907 Rev. 09/29/10 © Gates That Open, LLC
Compatible with GTO/ACCESS SYSTEMS and Mighty Mule DC Powered Gate Openers.
NOTE: Dual gate installations require a minimum of 10 Watts of solar charging power.
5 Watt & 10 Watt
Printed in China for Gates That Open, LLC
GTO Limited One Year Warranty
Gates That Open, LLC ("GTO") gate openers and accessories are covered under warranty by
the manufacturer against defects in materials and manufacturer workmanship for a period of
one (1) year from date of purchase, provided the recommended installation procedures have
been followed.
In the case of product failure due to defective material or manufacturer workmanship
within the one (1) year warranty period, the product will be repaired or replaced (at the
manufacturer’s option) at no charge to the customer, if returned freight prepaid to GTO, 3121
Hartseld Road, Tallahassee, Florida, USA 32303. IMPORTANT: Call [phone] for
a Return Goods Authorization (RGA) number before returning accessory to factory.
Products received at the factory without an RGA number will not be accepted.
Replacement or repaired parts are covered by this warranty for the remainder of the one (1)
year warranty period or six (6) months, whichever is greater. GTO will pay the shipping
charges (equal to United Parcel Service GROUND rate) for return to the owner of items
repaired under warranty. The manufacturer will not be responsible for any charges or
damages incurred in the removal of the defective parts for repair, or for the reinstallation of
those parts after repair. This warranty shall be considered void if damage to the product(s)
was due to improper installation or use, connection to an improper power source, or if
damage was caused by electrical power surge or lightning, wind, re, ood, insects or other
natural agent.
After the one (1) year warranty period, GTO will make any necessary repairs for a nominal
fee. Call GTO at [phone] for more information. This warranty gives you specic legal
rights, and you may also have other rights which may vary from state to state. This warranty
is in lieu of all other warranties, expressed or implied. NOTE: Verication of the warranty
period requires copies of receipts or other proof of purchase. Please retain these records.
PROFESSIONAL RESIDENTIAL
ACCESS
SYSTEMS

2 Rev. 09/29/10
IMPORTANT: To provide secure and moisture resistant splices for
solar panels use a direct burial splice kit for underground splices
and an above ground splice kit for above ground splices. These
splice kits can be found at hardware and electrical supply stores.
STEP 1: Slide the M8 bolts (F) through
the bottom of each channel so threaded part of
each bolt comes through top of frame. Position
the curved pipe (D) between the bolts and place
two pipe clamps (C) over the curved pipe onto
the bolts. Secure with the M8 nuts (E).
STEP 2: Determine the installation site for the solar panel. IMPORTANT:
 •Place the panel facing due south in the path of the sun.
 •Thesolarpanelmustbeplacedinanopenareaawayfromshade.*
 •Thesolarpanelshouldreceiveatleast8hoursofdirectsunlightforafullcharge.
 •Mountthepanelusingthecurvedpipeprovidedtomaintaintheproperangletothesun.
Secure the solar panel assembly to a wooden post or fence using two pipe
clamps (C) and four lag bolts (B) as shown in the illustration. If your fence
post is metal, you will need alternative hardware not provided,
(e.g., U-clamps or metal screws).
*If the solar panel must be placed more than 10 ft. from the control box in
order to receive direct sunlight, you can use up to 250 ft. of multi-stranded,
16 gauge, direct burial, low-voltage wire [RB509]. NEVER use telephone
wire or solid core wire.
A. Solar Panel
B. Lag Bolts (4)
C. Pipe Clamps (4)
D. Curved Pipe
E. M8 Nuts (4)
F. M8 Bolts (4)
G. Wire Nuts (2)
H. Compass
ToolsRequired:
• Flat blade Screwdriver
• 1/2" open end wrench
A
B
C
F
G
H
C
E
D
PartsIncluded:

Rev. 09/29/10 3
For optimal efciency, wipe the face of the panel frequently with a soft, damp cloth.
The output of the Solar Panel is variable during the day depending on the intensity
of the sun and the angle of the rays striking the panel. The output may vary from a
few millivolts to as much as 22 volts. To check the output, simply disconnect the
solar panel leads from the control board and connect them directly to a dc voltmeter.
In bright sunlight the panel output should read at least 18 volts dc at approximately
300mA (5 watt panel) or 600mA (10 watt panel).
STEP 3: Make sure control box is OFF. Feed the free end of the solar panel wires into the control box
and attach them to the appropriate terminals on the control board. The RED solar panel wire goes to the (+)
POSITIVE Solar terminal and the BLACK solar panel wire goes to the (–) NEGATIVE Solar terminal. Improper
installation of these wires will damage the opener's control board.
Below are examples of solar terminals on various Mighty Mule and GTO/ACCESS SYSTEMS control boards.
If you do not see an illustration of your control board below, please refer to your gate opener Installation
Manual for instructions on wiring the control board. Or you may call GTO's Technical Service Department at
[phone] or [phone] for assistance.
NEVER USE THE SOLAR PANEL AND THE AC TRANSFORMER AT THE SAME TIME! It will
damage the control board.
AUX
OUT SOLAR
PANEL
18VAC
BLK
Solar Panel Wires
RED
18 VAC SOLAR RELAY OUT
~ ~ - + NC NORLY-COM
J9J2J1
RED
BLK
Solar Panel Wires
POWER
CHGR CHGR
EDGE
CYCLE
EXIT
SAFETY
COM
COM
LOCK+ LOCK -
VAR3
VAR1
VAR4 VAR5 VAR6
RED
BLK
Solar Panel Wires
18VAC SOLAR
+–~~
RED
BLK
Solar Panel Wires
POWER IN
18VAC SOLAR
~ ~ – +
RED
BLK
Solar Panel Wires
WHT
GRN
SECOND OPR.
RED
BLK
14 VAC
OR
SOLAR
Solar Panel Wires
SOLAR
INPUT
18VAC/
AUX
OUT
H L
Solar Panel Wires
~
SOLAR
or
18 VAC
LOCK
GTO AUX
GTO
TRANSF LOCK
PWR
AUX
R LY
Solar Panel Wires Solar Panel Wires
POWER
INPUTS
LOCK
PWR
AUX
R LY
CONTROL OUTPUTS
GTO 18VOLT
TRANSFORMER
OR SOLAR

4 Rev. 09/29/10
Winter Ratings Zone 1 Zone 2 Zone 3
Single gate installation with 5 Watts of charging power 4 8 13
Single gate installation with 10 Watts of charging power 8 16 26
Single gate installation with 20 Watts of charging power 14 28 38
Single gate installation with 30 Watts of charging power 20 44 54
Dual gate installation with 10 Watts of charging power 4 8 13
Dual gate installation with 20 Watts of charging power 10 18 27
Dual gate installation with 30 Watts of charging power 16 28 41
Zone 1
Zone 2
Zone 3
Zone 3 Zone 3
Use the table and map to determine
the number of operational cycles*per
day to expect in your area, using 5 to
30 Watts of charging power. Figures
are shown for winter (minimum
sunlight) and do not account for the
use of any accessory items.
Accessories will draw additional
power from the battery; the more
accessories you connect, the more
power your system will require. If
you have a gate opener that will
accommodate an additional battery
(see gate opener Installation Manual
for specications), we recommend
that you purchase an extra 12V, 7
amp hour battery [RB500].**
*An operational cycle is one full
opening and closing of the gate.
Number of openings per day will
depend on the length, weight,
hardware and environmental
conditions.
**The PRO-SL2000B will require a
24 amp hour battery and a minimum
of 10 watts.
Solar Zones and Gate Activity
Estimated Gate Openings Per Day
All connections should be made weatherproof
using weatherproof splice kits available at
hardware and electrical supply stores.
RED RED
BLACK BLACK
attach BLACK to negative (–) solar terminal on control board
attach RED to positive (+) solar terminal on control board
Solar Panels connect in PARALLEL
3121 Hartseld Road • Tallahassee, Florida, USA 32303
Sales: 1-800-543-GATE (4283) or [phone] • Fax [phone]
Technical Service: 1-800-543-1236 or [phone] • Fax [phone]
www.gtoinc.com • www.gtoaccess.com
The contents of all material available on this installation manual are copyrighted by Gates That Open, LLC (“GTO”), unless otherwise indicated. All rights are reserved by GTO, and content may not be
reproduced, downloaded, disseminated, published, or transferred in any form or by any means, except with the prior, written permission of GTO. Any reprinting of GTO publications is by permission only.
Copyright infringement is a violation of federal law. Mighty Mule¨, E-Z Gate¨, GTO¨, are registered trademarks of Gates That Open, LLC. America’s DIY Automatic Gate Openers is a trademark of Gates That
Open, LLC and are the exclusive property of Gates That Open, LLC(“GTO”). All rights are reserved by GTO, and these marks may not be used, in any for without the prior, written permission of GTO.
, LLC
®
For more information on the GTO ACCESS SYSTEMS line of automatic gate openers and access controls visit our website at www.gtoaccess.com