Gude 55103 Wiring diagram

1000 KG
#55103
©Güde GmbH & Co. KG - Birkichstrasse 6 - D-74549 Wolpertshausen - Deutschland
English GB
Translation of original operating instructions
FRONT GEAR PULLEY BLOCK

Please read carefully the following Operating Instructions before putting the appliance into operation
A.V. 2 Any reprints, even partial, are subject to approval. Technical changes reserved.
Illustrative pictures! Translation of original operating instructions.
Marking:
Product safety, Technical specifications:
Product corresponds to
appropriate EU stan-
dards
Lifting power Weight Chain size
Warning, Commands, Prohibitions:
Warning/caution Keep distance!
Please read the Oper-
ating Instructions
before using the appli-
ance!
Wear safety footwear Helmet use!
General prohibition
mark
Using the appliance
when wet prohibited!
Do not Reach in
Equipment No pulling the cable No standing under lifted load!
Environment protection, Package:
Dispose waste profes-
sionally so as not to
harm the environment.
Packing cardboard
material may be deliv-
ered to collection
centres for recycling.
Any defective and/or
disposed electric or
electronic appliances
must be delivered to
appropriate collection
centres.
Vor Nässe schützen Packungsorientierung
Oben
Important basic safety instructions
Before you start working with the appliance please read carefully the following safety regulations and Operating Instructions. If
any other person is to handle the appliance provide him/her with the Operating Instructions. Keep the Operating Instructions for
future reference!
Package: The appliance has been put in a package to prevent any damage during transport. Packages are raw materials so
they can be reused or recycled.
Please read carefully the Operating Instructions and follow them. Use these Operating Instructions to get acquainted with the
appliance, its corresponding use and safety instructions. Keep the Instructions for future reference.
•The pulley block may only be operated by persons who have thoroughly read and understood the existing instructions; the
rope pulley block must not be operated by persons not reasonably instructed or being in poor health condition.
•Check the equipment visually every time it is to be used. Do not use the equipment if the safety devices are damaged or
worn. Never put the safety devices out of operation.
•The equipment must solely be used for the purpose specified in these Operating Instructions.
•Work carefully at all times. Watch the working process. Use common sense when working. Do not use the equipment if you
are not concentrated.
•You are responsible for the safety in the place of work.
•Never leave the equipment unattended.
•If working is interrupted, please store the equipment to a safe place.
•Never use the equipment when raining or in a moist or wet environment.
•Never wash the equipment with water or plunge into liquids.
•Do not use electric tools near flammable liquids and gases.
•Do not switch the equipment on if crooked or not in the operating position.
•Keep the equipment out of reach of other persons, especially children and pets.
•If the equipment is not used, keep it in a dry place inapproachable to children.
•Any repairs may only be executed by a professional.
•Check the equipment for any signs of wear or damage and have any necessary repairs executed before putting it into opera-
tion and after any hitting.
•Never use any spare parts and accessory equipment not allowed or recommended by the manufacturer.
•Use the equipment in broad daylight or under adequate artificial lighting only.
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•Wear protective clothing adjusted to the given environment and take preventive measures for the protection against injuries
adjusted to the given environment all the time you work.
•Persons unable to operate the appliance due to their physical, sensory or mental abilities or their inexperience or
lack of knowledge must not operate it.
•If the appliance show any sign of visible damage the appliance must not be put into operation.
•Repairs of the appliance can only be executed by an electrician. There might be significant risks as a result of unau-
thorised repairs.
•The same regulations apply for accessories.
Güde GmbH & Co. KG does not answer for damages caused by:
•Appliance damage by mechanical influences and overloading.
•Any changes to the appliance.
•Use for any other purpose than that described in the Operating Instructions.
•Unconditionally follow all safety instructions to prevent accidents and damage.
Important safety instructions
•Before starting any work, the pulley block must be checked whether all components work properly. Check especially the
perfect state of the snap hooks preventing hook self-release from means used for load fastening (ropes, rings, transport
loops, etc.) when lifting the load.
•Loads fastened contrary to regulations that may fall down must not be lifted.
•All lifting actions may only be performed using appropriate fasteners (ropes, rings, transport loops, etc.) and under appropri-
ate provisions and standards applicable in the place of work.
•Putting the pulley block into operation with an inappropriately balanced fall line is not allowed.
•A pulley block with a lifted load must not be left unattended.
•The loading capacity of the carrying elements must be checked before working with the pulley block.
•Please contact your authorised dealer and avoid any optional repairs if the equipment is not working properly.
•To enable timely intervention in case of imminent danger, the operator must operate the pulley block from a position allowing
monitoring of the whole place of work.
•The pulley block must not be modified in any way; lifting devices supplied along with the pulley block to be used only.
•Please check the steel chain for any damage before putting the equipment into operation. Using a pulley block
with a damaged chain is strictly prohibited.
•Lifting persons is inadmissible.
•Mess in the place of work may result in injuries.
•Check the equipment for any damage. Check carefully the perfect and proper function of the protective devices before using
the equipment the next time. Check whether the function of the moving parts is appropriate, whether not being dragged or
damaged. All parts must be installed properly so that the right equipment operation is provided. Any damaged safety devices
and parts must be professionally repaired or replaced in a customer service centre unless otherwise provided in the Operat-
ing Instructions.
•Have any damaged parts immediately replaced.
•Do not execute any optional repairs (warranty would not apply with the safety level being decreased).
•Do not uselessly expose the hoist to climatic influences, solar radiation, dust and frost.
•Any presence or passing of persons under the hung load or in the immediate vicinity of the hung load is explic-
itly prohibited.
•Do not lift the load in one step. After lifting the load (chain being tight), app. 10 cm above the ground, test the brake perform-
ance by lifting, lowering the load.
•Never pull the load on the ground.
•Make sure the chain is never kinked.
•Do not lift/lower the load too fast.
•Never lift the load with 2 chain blocks.
•Do not wrap the chain around the load being lifted.
Inspections
Regular inspection
Visual check by the user or trained professional staff. In doing so, check any
abnormal sound when working.
Additional inspection
Not only a visual check is necessary for the braking system. Test the brakes as
follows:
•Hung the load
•Lift the load
•Lift and lower the load to various heights
•Check whether load holding in any position is ensured
Brake adjustment (see picture 1)
(A) Adjustment providing maximum braking effect.
(B) Press slowly away from the A direction and insert the safety pin.
Replace the brake disc if its thickness is less than 3 mm.
Picture 1
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Servicing
Perform any servicing work after using and before storing the equipment. Servicing and repairs may only be executed by trained
professional staff.
(a) Clean the chain block thoroughly.
(b) Lubricate the chain block properly at all times. Lubricate the load hook chain and joint with oil.
(c) Protect the chain block against rain and moisture when storing the equipment.
Special attention must be paid to servicing when installing the chain block outdoors.
Chain and hook
The load hook and chain are made out of alloy steel and treated
thermally. Correction welding and thermal treatment on the load hook
and chain is strictly prohibited. This would result in changed material
properties.
(a) The chain life is sufficiently dimensioned. Nevertheless,
the life is shortened due to external influences.
If a length of 21 chain links given in table 1 is exceeded,
the chain must necessarily be replaced.
(b) The load hook gets deformed when handled unprofessionally
or when overloaded. The load hook must immediately be replaced
if the g dimension reaches the limit value specified in table 2.
Safety will not be guaranteed if the above-mentioned provision
is not provided.
Table 2: Hook opening
Hook opening (in inches)
Capacity
(ton) Dimension (g)
new hooks
Replacement
when g=
½ 1- 3/16 1- 9/32
1 1- 5/16 1- 13/32
1,5 1- 7/16 1- 19/32
2 1- 11/16 1- 27/32
3 1- 11/16 1- 27/32
5 2- 15/32 2- 15/32
Gears arrangement during the installation process
For all chain blocks
The tooth (A) must be between the markings in the horizontal position.
One tooth must point to the centre while the other from the centre
outwards (see picture 2).
Warranty
Capacity
(ton)
Nominal
weight (kg)
Test weight
(kg)
½ 500 750
1 1000 1500
1 ½ 1500 2250
2 2000 3000
3 3000 4500
5 5000 7500
We herewith confirm that the product has been made under the supervi-
sion of our quality assurance and tested based on our quality require-
ments.
This is supported by our 2-year warranty. The warranty covers free prod-
uct repair if the failure has been caused by any construction element or if
the product is affected by any material, design or workmanship defect. To
review that, we need the product in the original condition (not disassem-
bled). Other claims, in particular, compensation of direct or indirect dam-
age, are excluded.
The warranty will not apply to any damage caused as a result of any
unauthorised use or overloading.
Table 1: Chain dimensions
Capacity
in tons
Chain
thick-
ness
Max. allowed dimension
½ 6.3 mm 21 chain links = 41.5 cm
1 6.3 mm 21 chain links = 41.5 cm
2 8.0 mm 21 chain links = 52.,5 cm
1.5 - 3 7.1 mm 21 chain links = 46 cm
5 8.0 mm 21 chain links = 52, cm
Length of 21 chain links
Mark
Mark
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Service
Any technical questions? Complaint? Do you need spare parts or operation manual?
Go to our website www.guede.com and the section Service will help you quickly and without bureaucracy. Please, help us to
help you. In order to identify your device in case of complaint, please indicate serial number, order number and year of manufac-
ture. All information is available on the product label. To have all information always at hand, put them down.
Serial number:
Order number:
Year of manufacture:
Phone: [phone] / 700-360
Fax: [phone]
E-Mail: [email protected]m
EU DECLARATION OF CONFORMITY
We,
Güde GmbH & Co. KG
Birkichstrasse 6
D-74549 Wolpertshausen
Germany,
herewith declare that the following machine complies with the appropriate basic safety and healthy requirements of the EU
Directives based on its design and type, as brought into circulation by us.
In case of alternation of the machine, not agreed upon by us, this declaration will lose its validity.
Machine description:
FRONT GEAR PULLEY BLOCK
Article No.:
#55103
Applicable EU Directives:
2006/42/EG
Applicable harmonised standards:
EN 13157+A1:2009
06/42/EC-Annex I/05.06
Date/authorised signature: 20 June, 2011
Title of signatory: Managing Director
Mr Arnold
Technical documentation: J. Bürkle; FBL QS
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