POWERTEX PLH-S2 Series User manual

GB Instruconforuse
LV Lietošanaspamācība
POWERTEX
Lever Hoist PLH-S2
User Manual
UMPLH20190711LV
!

2
POWERTEX Lever Hoist PLH-S2 0,25 – 9 ton
Instruction for use (GB) (Original instructions)
Read through these user instructions before using the lever hoist. Improper operation may lead to hazardous situations.
General safety provisions
• Only to be used by trained operator.
• Do not use in explosive or corrosive environment.
• Temperature range: -10°C up to +50°C.
• Check the function of the lever hoist before use. See “Daily checks” on page 4.
• Do not exceed the maximum load.
• Full function of the brake system can only be secured at a minimum load of 30 kg for capacities (WLL) up to 1 ton, and for capacities (WLL)
above 1 ton, the minimum load to be greater than 3% of the rated capacity (WLL).
• Handle the lever hoist with care. Do not throw the hoist about or let it fall to the ground.
• Do not use the lever hoist for welding work where it is exposed to welding spatter or current.
• The lever hoist block must not be used for lifting persons.
Safety factor: 4:1.
Static test coefcient: WLL x 1,5.
Generally according to EN 13157.
Hook latch
Selector
Brake wheel
UP DOWN
Data
Art No* Model WLL ton Hand force max. Load chain Number of falls Weight**
(kg) (mm) (kg)
16.20PLHS20025015 PLH-S2/250KG 0,25 28,2 4,0 x 12,0 1 2,7
16.20PLHS20050015 PLH-S2/500KG 0,5 24,8 5,0 x 15,0 1 5,2
16.20PLHS20080015 PLH-S2/800KG 0,8 26,5 5,6 x 17,0 1 6,6
16.20PLHS20160015 PLH-S2/1600KG 1,6 29,5 7,1 x 21,0 1 11,0
16.20PLHS20320015 PLH-S2/3200KG 3,2 33,5 10,0 x 28,0 1 19,9
16.20PLHS20630015 PLH-S2/6300KG 6,3 37,0 10,0 x 28,0 2 24,6
16.20PLHS20900015 PLH-S2/9000KG 9 42,0 10,0 x 28,0 3 50,0
* Last 3 digits indicate the lifting height. For example 015 = 1,5 m
** Weight for hoist with 1,5 m lift.
WLL ton A B C D E F H min.
(mm) (mm) (mm) (mm) (mm) (mm) (mm)
0,25 100 70 86 163 20 31 235
0,5 150 90 118 253 22 32 310
0,8 158 98 132 273 26 36 340
1,6 185 111 145 378 29 43 400
3,2 212 124 198 418 37 50 520
6,3 212 124 230 418 43 53 640
9 212 124 338 418 44 67 730
Dimensions
Fig. 1 dimensioned sketch Fig. 2 Description

2 3
Function
Pulling through the unloaded chain (see Fig. 2)
Make sure the chain is unloaded and set the selector to neutral position (N). Pull the chain through by hand to the desired position.
Warning! If the selector is in position UP or DOWN when the chain is pulled, the lever may rotate like a propeller, which could be
dangerous.
Warning! If the lever hoist is used on a load which is too light, the brake function will not engage. The load must be at least 3% of
maximum load. For example a minimum load of 30 kg is necessary to engage the brake on a 1 tonne hoist. For lightloads choose a
smaller lever hoist.
If it proves impossible to pull the chain through despite the selector being in neutral, it may be necessary to release the brake rst, by turning the
brake wheel anti-clockwise. If this does not help, set the selector to position DOWN, load the chain slightly and jerk the lever in clockwise direc-
tion. Then try again without load but with the selector in neutral.
Suspension of lever hoist
Make sure the hoist in suspended from an eye,
shackle or similar with sufcient bearing
capacity. With the chain tightened, both hooks
must be in line (Fig. 3a).
NB! Neither hoist, hooks nor chain
may be subjected to bending stresses
(Figs. 3b and c and Fig. 4).
Attachment of loads
Check the equipment well before use. Improper attachment of loads can be highly dangerous (see Figs. 4 a–e).
Only use straps and slings of sufcient load capacity. Make sure the load is not anchored to the oor/ground or is otherwise xed before
making the lift.
Lifting/pulling
With the selector in position UP, operate the lever to tighten the chain. Check for safety before lifting the load to the desired position. If the load is
too light to be lifted, hold onto the brake wheel so you hear the snapping sound. You will then be able to lift the load with just one hand. If the lever
is released while lifting, the load will be held in its current position by the reaction brake. The lever hoist can also be used for pulling and xing
loads.
Further safety precautions
• Never lengthen the lifting lever with a pipe or similar. Use only hand power on the lever. If the load seams too heavy, use a bigger lever hoist
or reduce the load.
• Make sure no-one stands beneath a hanging load.
• Do not raise or lower so far that the load hook or the stop eye hits the block housing.
• Do not set the selector to neutral under load.
• The block must not be subjected to dynamic stresses, for example where a load connected to the block is launched from a height.
• Do not leave a block with a suspended load unattended.
Lowering
With the selector in DOWN position, operate the lever to lower the load. Wait until the chain has been completely freed of load before moving the
selector to Neutral (N) to rapidly pull out the chain. (See “Pulling through the unloaded chain”).
Warning: Do not overload the brake by prolonged lowering. It may cause brake function to fail.
Multiple lifting
Multiple lifting presents special risks. This is when two or perhaps more hoists are used simultaneously for the same load. Danger to persons and
material damage can arise due to dynamic stresses and uneven load distribution causing individual hoists to become overloaded. A competent
person with experience in multiple lifting must therefore supervise this type of lifting tasks.
The total weight of the target object and its load distribution must be known or calculated.
For a variety of reasons, the centre of gravity can be difcult to determine, and thus so will the distribution of the load each hoist must bear. In
cases where heavy, bulky loads must be handled and it is not possible to estimate all factors correctly, the max working load limit (WLL) of each
hoist must be reduced by at least 25%.
Fig 3 a Fig 3 b Fig 3 c
Fig 4 a
The sling is applying
load to the hook tip!
Fig 4 b
Excessive top
angle on sling!
α max. 60°
Fig 4 c
Hook latch obstructed! Fig 4 d Hook tip subject to
additional bending stress!
Fig 4 e
Load chain must not
be used as a sling!

4
Daily checks
After every working day on which the lever hoist has been used, the following should be checked:
• Is the lever hoist deformed or otherwise damaged? Are any parts missing?
• Is any deformation or other damage visible on the suspension device (eye, shackle, bolt or similar)?
• Are the hooks intact or have any hooks opened? Are the hook latches correct and functional?
• The selector must work without problems.
• Wipe down the lever hoist and oil the chain as required.
• The chain must be undamaged, i.e. no signs of wear and no deformed or otherwise damaged links.
• The chain must not be kinked or twisted. With 2-fall lever hoists (6,3 t), there is a risk of the chain twisting if the bottom hook assembly ends
up looped through the chain sling – usually during retting or moving the hoist between work stations. See Fig 5.
• The chain stop must free of deformation or other damage.
• The brake function must be intact.
In the event of faults or failures, the hoist must be repaired and carefully checked by a specialist before reuse.
Continuous maintenance - lubrication
Oil the hook latches and bearings. Grease the pawl and ratchet and also the gear. Lubrication must be sparingly and carefully applied so no
grease gets on the brake disk. Oil the chain for longer life.
Periodic checks
Periodic checks are normally carried out yearly to detect and remedy any faults. If required (e.g. high frequency of use), more frequent checks
may be carried out. See “Checklist for periodic checks”. Measure hooks and chain to detect any changes in shape.
Hook checks (see g 6 and Table 2)
Opening dimension E on the hooks is important. A hook with too
large a maximum dimension has been exposed to overloading
or overheating. It therefore does not have the necessary load
capacity. The hooks may also have been exposed to long-term
wear (dimension K).
Hooks must be discarded and replaced if:
•the maximum E value is exceeded (according to Table 2)
•the minimum K value falls short (according to Table 2)
•the hook is cracked, deformed or otherwise damaged.
Defective hooks must be replaced before using the lever hoist
again!
Table 2 Hook dimensions
Check measurement of chain (See Fig. 7 and table 3)
Inspect the chain over its whole length to detect any deformed
or otherwise damaged links. Make a check measurement of
suspect links. Measure the worn areas Also, every 300 mm
(normally), take check measurements of the internal length of 5
links (pitch dimension 5xP according to Table 3).
Table 3 Chain dimensions Fig 7 Checking chain dimensions
Max. load tonnes 0,25 0,5 0,8 1,6 3,2 6,3 9
Model PLH-S2 PLH-S2 PLH-S2 PLH-S2 PLH-S2 PLH-S2 PLH-S2
Link diameter nominal mm 4,0 5,0 5,6 7,1 10,0 10,0 10,0
Link diameter min. mm 3,6 4,5 5,0 6,4 9,0 9,0 9,0
Pitch dimension (5xP) nominal mm 60,0 75,0 85,0 105,0 140,0 140,0 140,0
Pitch dimension (5xP) max. mm 61,8 77,2 92,7 108,1 144,2 144,2 144,2
Max. load tonnes 0,25 0,5 0,8 1,6 3,2 6,3 9
Model PLH-S2 PLH-S2 PLH-S2 PLH-S2 PLH-S2 PLH-S2 PLH-S2
Dimension E nominal mm 24 25,5 30 33 41,5 47 55
Dimension E max. mm 26,4 28,0 33 36,3 45,6 51,7 60,5
Dimension K nominal mm 15 19 25 29 39 44,5 62
Dimension K min mm 13,5 17,1 22,5 26 35,1 40,0 55,8
Fig. 5 The chain must not be twisted Fig. 6 Load hook
E

4 5
Daily Yearly Inspection items Inspection method Note
Labels
X X Rating plate Visual If the plate is hard to read - replace it
Function
X X Raising and lowering function Test without load Alow snapping noise should be audible
- X Raising and lowering function Test with 125% of rated
load over a distance of min.
300 mm.
The lever runs easily. Load chain sprocket and chain
work well together Brake works. The chain does not twist
or tangle Hand pulling on the lever feels even
X X Selector Operation Easy to reset
X X Pulling through Operation Function
Hooks
X
-- XHook opening Visual Measurement Looks normal See Fig. 6 and Table 2
X X Deformation Visual No visible deformation
X X Hook bearing Visual No abnormal play
X
-- XWear, cracks, defor¬mation and corrosion Visuelt Measurement No visible damage See Fig. 6 and Table 2
X X Hook latches Visual Works, spring undamaged
Chain
X
-- XPitch Visual Measurement Looks normal. Measure in case of doubt. See Fig. 7 and Table 3
X
-- XWear Visual Measurement Looks problem-free. Measure in case of doubt. See Fig. 7 and Table 3
X X Deformation Visual No deformation. Measure in case of doubt.
X X Cracks etc. Visual No cracks
X X Rust Visual No rust
Housing
X X Housing Visual No deformation and no rust
- X Operating lever Visual No deformation
- X Load chain sprocket Visual after dismantling No serious wear or cracks. No fractures or deformation
- X Bearings Visual, testing No damage, smooth running
- X Gears Visual after dismantling No serious wear or fractures
X X Chain stop Visual Must be free of deformation
Screws
X X Screws, nuts, rivets, cotters
etc. Visual Must not be missing. Tighten loose items. Replace as necessary
Brake
- X Brake disk Visual Replace if worn
- X Brake screw Visual No serious wear
- X Pawl and ratchet Visual Replace worn parts. Carefully lubricate with grease.
Checklist for periodic checks (normally yearly – more frequently if necessary)
The chain must be discarded and replaced if:
• cracks are detected on any link
• any link is deformed or otherwise damaged
• The minimum value of any link’s diameter falls short
• the maximum value of the pitch dimension is exceeded at any point
• the chain is damaged by overheating or has been affected by weld splatter
Chains must not be repaired – they must be replaced by a new original chain. If it is desired to lengthen the chain, it must be replaced by a new
and longer chain.
Replacement of the chain shall be performed professionally by an authorized repairer and the chain must meet the requirements stated in the
standard EN 818-7, Grade T from the following manufacturers: Chaineries Limousines, Pewag, Thiele or Rud.
Repairs
The lever hoist must not be modied. Repairs must be carried out by specialists. Damaged parts must only be replaced with original Powertex
spare parts. Order them through your dealer.

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POWERTEX vinča ar sviru PLH-S2 0,25 – 9 tonnas
Lietošanas pamācība (LV)
Pirms vinčas ar sviru izmantošanas izlasiet šo lietošanas pamācību. Nepareiza lietošana var būt bīstama!
Vispārēji drošības noteikumi
• Drīkst izmantot tikai apmācīta persona.
• Nelietojiet sprādzienbīstamā vai korozīvā vidē.
• Temperatūras diapazons -10°C un +50°C.
• Pirms vinčas lietošanas pārliecinieties, ka tā darbojas. Skatiet punktu „Ikdienas pārbaudes” 7. lappusē.
• Nepārsniedziet maksimāli pieļaujamo noslodzi.
• Bremžu sistēma pilnībā darbojas pie minimālās slodzes 30 kg, ja ražotāja noteiktā robežslodze ir līdz 1 tonnai, savukārt, ja robežslodze ir
virs 1 tonnas, minimālajai slodzei jābūt lielākai nekā 3% no noteiktās ražotāja noteiktās robežslodzes.
• Rīkojieties ar vinču uzmanīgi. Nemētājiet vinču un neļaujiet tai nokrist zemē.
• Neizmantojiet vinču metināšanas darbos, kur tā var tikt pakļauta dzirksteļu vai strāvas iedarbībai.
• Vinču ar sviru nedrīkst izmantot cilvēku pacelšanai.
Tehniskie parametri, 1. tabula. Izmēri
Artikula Nr.* Modelis Celtspēja (WLL) Maks. pielietojamais roku spēks Celšanas ķēde Ķēdes kritumu skaits Svars**
tonnās (kg) (mm) (kg)
16.20PLHS20025015 PLH-S2/250KG 0,25 28,2 4,0 x 12,0 1 2,7
16.20PLHS20050015 PLH-S2/500KG 0,5 24,8 5,0 x 15,0 1 5,2
16.20PLHS20080015 PLH-S2/800KG 0,8 26,5 5,6 x 17,0 1 6,6
16.20PLHS20160015 PLH-S2/1600KG 1,6 29,5 7,1 x 21,0 1 11,0
16.20PLHS20320015 PLH-S2/3200KG 3,2 33,5 10,0 x 28,0 1 19,9
16.20PLHS20630015 PLH-S2/6300KG 6,3 37,0 10,0 x 28,0 2 24,6
16.20PLHS20900015 PLH-S2/9000KG 9 42,0 10,0 x 28,0 3 50,0
Pēdējie trīs cipari norāda celšanas augstumu, piemēram 015 = 1,5 m.
**Vinčas svars ar celšanas augstumu 1,5 m.
Izmēri
Celtspēja (WLL) A B C D E F H min.
tonnās (mm) (mm) (mm) (mm) (mm) (mm) (mm)
0,25 100 70 86 163 20 31 235
0,5 150 90 118 253 22 32 310
0,8 158 98 132 273 26 36 340
1,6 185 111 145 378 29 43 400
3,2 212 124 198 418 37 50 520
6,3 212 124 230 418 43 53 640
9 212 124 338 418 44 67 730
Drošības koecients: 4:1.
Statiskās pārbaudes koecients: WLL x 1,5.
Vispārīgi atbilstoši EN 13157.
Darbība
Ķēdes bez kravas izvilkšana (skatiet 2. attēlu)
Ķēdei ir jābūt bez kravas, un selektoram jāatrodas brīvgaitas stāvoklī (N). Ar roku izvelciet ķēdi cauri blokam līdz vēlamajam stāvoklim.
Uzmanību! Ja ķēde tiek vilkta, kad selektors atrodas stāvoklī UZ AUGŠU vai UZ LEJU, svira var sākt rotēt kā propelleris, kas var būt
bīstami.
Āķa aizturis
Selektors
Bremžu ripa
UZ AUGŠU UZ LEJU
1. attēls. Rasējums ar izmēriem 2. attēls.

6 7
Uzmanību! Ja vinču izmanto ļoti vieglu kravu celšanai, bremzes neiedarbosies. Kravas masai ir jābūt vismaz 3% no maksimālās
noslodzes. Piemēram, lai iedarbinātu 1 tonnas vinčas bremzes, kravas smagumam ir jābūt vismaz 30 kg. Vieglu kravu celšanai
izvēlieties mazāk jaudīgas vinčas.
Ja tad, kad selektors ir ieslēgts brīvgaitas pozīcijā, ķēdi nav iespējams pavilkt, iespējams, vispirms ir jāatlaiž bremzes, pagriežot bremžu ripu
pretēji pulksteņrādītāja virzienam. Ja tas nelīdz, iestatiet selektoru stāvoklī UZ LEJU, piestipriniet ķēdei nelielu kravu un paraujiet sviru pulkstenis-
ki. Pēc tam atkārtojiet to, bet šoreiz, iestatot selektoru brīvgaitas stāvoklī.
Vinčas ar sviru piekāršana
Vinča ir jāpiekarina pie pietiekami izturīgas
cilpas, skavas utt. Kad ķēde ir nostiepta, abiem
āķiem ir jāatrodas vienā līnijā (3.a attēls)
Uzmanību! Vinču, āķus un ķēdi
nedrīkst pakļaut lieces spēka
iedarbībai (3.b, 3.c un 4. attēls).
Kravu stiprināšana
Pirms lietošanas kārtīgi pārbaudiet aprīkojumu. Nepareizi piestiprinātas kravas var būt ļoti bīstamas (skatiet 4.a–4.e attēlu).
Lietojiet tikai pietiekami izturīgas siksnas un cilpas. Pirms pacelšanas pārliecinieties, ka krava nav piestiprināta pie grīdas un ir kustināma.
Pacelšana/vilkšana
Ieslēdziet selektoru stāvoklī UZ AUGŠU un nostiepiet ķēdi ar sviru. Pirms kravas pārvietošanas uz vēlamo vietu pārliecinieties par drošību.
Ja krava ir pārāk viegla pacelšanai, pieturiet bremžu ripu, lai būtu dzirdama klikšķoša skaņa. Tad kravu var pacelt ar vienu roku. Ja kravas
pacelšanas laikā svira tiek atlaista, bremzes noturēs kravu nekustīgā stāvoklī. Vinču ar sviru var izmantot arī kravu vilkšanai un remontam.
Citi drošības noteikumi
• Nekādā gadījumā neizmantojiet sviras pagarināšanai cauruli vai tamlīdzīgus priekšmetus. Sviru drīkst darbināt tikai ar rokām. Ja krava šķiet
pārāk smaga, izmantojiet lielāku vinču vai samaziniet kravas masu.
• Zem paceltas kravas nedrīkst atrasties cilvēki.
• Neļaujiet kravas āķim vai aiztura cilpai pacelšanas vai nolaišanas laikā saskarties ar bloka korpusu.
• Neiestatiet selektoru brīvgaitas stāvoklī, kad ir pacelta krava.
• Bloku nedrīkst pakļaut dinamiskās slodzes iedarbībai, piemēram, metot zemē pie bloka piestiprinātu kravu.
• Neatstājiet paceltu kravu bez uzraudzības.
Nolaišana
Ieslēdziet selektoru stāvoklī UZ LEJU un ar sviru nolaidiet kravu zemāk. Pagaidiet, kamēr ķēde tiek pilnīgi atslogota, iestatiet selektoru brīvgaitas
(N) stāvoklī un strauji izvelciet ķēdi. (Skatiet punktu „Ķēdes bez kravas izvilkšana”).
Brīdinājums: Nepārslogojiet bremzi nolaižot kravu pārlieku lēni. Tas var izraisīt bremžu darbības traucējumus.
Kombinētā pacelšana
Kombinētā pacelšana ir sevišķi bīstama. Kombinētā pacelšana ir kravas pacelšana ar divām vai vairākām vinčām vienlaikus. Dinamiskās slodzes
un nevienmērīgs slodzes sadalījums var izraisīt atsevišķu vinču pārslodzi, kas savukārt rada apdraudējumu cilvēkiem un materiāla kaitējuma
risku. Tāpēc kombinētā pacelšana jāuzrauga speciālistam ar pieredzi šāda veida pacelšanas darbos.
Jāuzzina vai jāaprēķina kopējais mērķa objekta svars un slodzes sadalījums.
Dažādu iemelsu dēļ varētu būt grūti aprēķināt smaguma centru un tādējādi arī slodzi, kas jāiztur katrai vinčai. Ja jāpaceļ ļoti smagas beramkravas
un nav iespējams pareizi novērtēt visus faktorus, katras vinčas maksimālā pieļaujamā slodze (MPS) jāsamazina vismaz par 25%.
Ikdienas pārbaudes
Katras darba dienas beigās pēc vinčas ar sviru izmantošanas ir jāpārbauda:
• Vai vinča nav deformēta vai citādi bojāta? Vai nav pazudušas kādas detaļas?
• Vai ir redzami kādi vizuāli piekares ierīces (cilpas, skavas, skrūves u.c.) bojājumi?
• Vai āķi ir veseli un neviens no tiem nav atvēries? Vai āķu aizturi ir atbilstoši un darbojas?
• Selektoram ir jādarbojas bez problēmām.
• Noslaukiet vinču un ieeļļojiet ķēdi pēc vajadzības.
• Ķēde nedrīkst būt bojāta, t.i., tajā nedrīkst būt nodilušu, deformētu vai citādi bojātu posmu.
• Ķēde nedrīkst būt savijusies vai samezglota. Izmantojot vinčas ar diviem polispastiem (6t ), pastāv risks, ka ķēde var sapīties, ja apakšējais
3. a attēls 3.b attēls 3.c attēls
4. a attēls.
Cilpa rada pārlieku lielu
slodzi uz āķa galu!
4.b attēls.
Pārlieku liels cilpas
augšējais leņķis!
α maks. 60°
4.c attēls.
Bloķēts āķa aizturis! 4.d attēls. Āķa gals tiek liekts! 4.e attēls. Kravas ķēdi nedrīkst
izmantot cilpas vietā!

8
āķis tiek izvērts cauri ķēdes cilpai, kas visbiežāk notiek laikā, kad pievieno ķēdes vai vinču pārvieto uz citu darba vietu. Skatiet 6. attēlu.
• Ķēdes aizturis nedrīkst būt deformēts vai citādi bojāts.
• Bremzēm ir jābūt darba kārtībā.
Ja tiek atklātas kļūmes vai defekti, pirms darba turpināšanas pacelšanas ierīce ir jāsalabo un rūpīgi jāpārbauda speciālistam.
Regulāra apkope - eļļošana
Ieeļļojiet āķu aizturus un gultņus. Ieeļļojiet sprūdu un sprūdratu, kā arī zobratus. Eļļošana ir jāveic piesardzīgi un uzmanīgi, lai eļļa nenonāktu uz
bremžu diska. Ieeļļojiet ķēdi, lai paildzinātu tās kalpošanas laiku.
Periodiskās pārbaudes
Lai konstatētu un novērstu defektus, reizi gadā jāveic periodiskas apkopes. Ja nepieciešams (piemēram, ja ierīce tiek izmantota ļoti daudz), pār-
baudes var veikt biežāk. Skatiet punktu „Periodisko pārbaužu kontrolsaraksts”. Veiciet āķu un ķēžu mērījumus, lai konstatētu to formas izmaiņas.
Āķu pārbaude (skatiet 6. attēlu un 2. tabulu.)
Ir svarīgs āķu atveres E platums. Ja šis izmērs āķiem ir pārāk liels,
tie var tikt pārslogoti un pārkarst. Tāpēc tiem nav nepieciešamās
kravnesības. Āķu nodilums var rasties arī ilgstošā laikā (izmērs K).
Āķi ir jāmaina, ja:
• ir pārsniegts maksimāli pieļaujamais E izmērs (saskaņā ar 2.
tabulu),
• izmērs K ir mazāks nekā minimāli pieļaujamais (saskaņā ar 2.
tabulu),
• āķis ir ieplaisājis, deformēts vai citādi bojāts.
Pirms atsākt lietot ķēdes bloku, bojātie āķi ir jāmaina.
2. tabula. Āķu izmēri
Maksimālā slodze, tonnās 0,25 0,5 0,8 1,6 3,2 6,3 9
Modelis PLH-S2 PLH-S2 PLH-S2 PLH-S2 PLH-S2 PLH-S2 PLH-S2
Izmērs E nominālais mm 24 25,5 30 33 41,5 47 55
Izmērs E maksimālais mm 26,4 28,0 33 36,3 45,6 51,7 60,5
Izmērs K nominālais mm 15 19 25 29 39 44,5 62
Izmērs K minimālais mm 13,5 17,1 22,5 26 35,1 40,0 55,8
Ķēdes mērīšana (skatiet 7. attēlu)
Pārbaudiet ķēdi visā tās garumā, lai pārliecinātos, ka tajā nav
deformētu vai citādi bojātu posmu. Izmēriet posmus, kuri liekas
šaubīgi. Izmēriet nodilušās vietas. Ik pēc 300 mm (apmēram)
izmēriet arī 5 posmu kopējo garumu (soļa garums 5xP – sas-
kaņā ar 3. tabulu).
7. attēls. Ķēdes mērīšana
3. tabula. Ķēdes izmēri
Maksimālā slodze, tonnās 0,25 0,5 0,8 1,6 3,2 6,3 9
Modelis PLH-S2 PLH-S2 PLH-S2 PLH-S2 PLH-S2 PLH-S2 PLH-S2
Posma diametrs, nominālais mm 4,0 5,0 5,6 7,1 10,0 10,0 10,0
Posma diametrs, minimālais mm 3,6 4,5 5,0 6,4 9,0 9,0 9,0
Soļa garums (5xP) nominālais mm 60,0 75,0 85,0 105,0 140,0 140,0 140,0
Soļa garums (5xP) maksimālais mm 61,8 77,2 92,7 108,1 144,2 144,2 144,2
Ķēde ir jāmaina, ja:
• kāds no posmiem ir ieplaisājis,
• kāds no posmiem ir deformēts vai citādi bojāts,
• kāda posma diametrs ir mazāks par minimāli pieļaujamo,
• kādā vietā tiek pārsniegts maksimāli pieļaujamais soļa garums,
• ķēde ir tikusi sabojāta karstuma vai metināšanas dzirksteļu ietekmē
Ķēdes nedrīkst remontēt – tās ir jāmaina pret jaunām, oriģinālām ķēdēm. Ja vēlaties ķēdi pagarināt, ir jāiegādājas jauna, garāka ķēde.
5. attēls 6. attēls
Pareizi Nepareizi
Ķēde ir sagriezusies! E

8 9
Ikdienas Reizi
gadā
Pārbaudes objekts Pārbaudes metode Piezīmes
Marķējums
X X Tehniskā plāksnīte Vizuāli Ja uzraksti uz tehniskās plāksnītes ir grūti salasāmi, tā
ir jāmaina.
Darbība
X X Pacelšana un nolaišana Pārbaude bez kravas Ir jābūt dzirdamai klusai, klikšķošai skaņai.
- X Pacelšana un nolaišana Pārbaudiet ar 125% no
maksimālās noslodzes vis-
maz 300 mm augstumā.
Svira kustas viegli. Kravas ķēdes rats un ķēde darbojas
labi. Bremzes darbojas. Ķēde nesagriežas un nesapi-
nas. Sviru var vienmērīgi pavilkt ar roku.
X X Selektors Lietošana Viegli atiestatīt
X X Vilkšana cauri Darbība Darbojas
Āķi
X
-- XĀķa atveres platums Vizuāli Mērīšana
Izskatās normāli
Skatiet 6. attēlu un 2. tabulu.
X X Deformācija Vizuāli Deformācija nav saskatāma
X X Āķa gultnis Vizuāli Normāls brīvgājiens
X
-- XNodilums, plaisas, deformācija un korozija Vizuāli Mērīšana Nav redzamu defektu Skatiet 6. attēlu un 2. tabulu.
X X Āķa aizslēgs. Vizuāli Darbojas, atspere nav bojāta.
Ķēde
X
-- XSolis Vizuāli Mērīšana
Izskatās normāli Izmēriet, ja šaubāties
Skatiet 7. attēlu un 3. tabulu.
X
-- XNodilums Vizuāli Mērīšana
Izskatās kārtībā Izmēriet, ja šaubāties
Skatiet 7. attēlu un 3. tabulu.
X X Deformācija Vizuāli Deformācijas nav. Izmēriet, ja šaubāties.
X X Plaisas u.tml. Vizuāli Plaisu nav
X X Rūsa Vizuāli Rūsas nav
Korpuss
X X Korpuss Vizuāli Deformācijas un rūsas nav
- X Vadības svira Vizuāli Deformācijas nav
- X Kravas ķēdes rats Vizuāli pēc demontāžas Nav būtiska nodiluma vai plaisu Nav plīsumu un de-
formācijas
- X Gultņi Vizuāli, pārbaude Bez bojājumiem, vienmērīga darbība
- X Zobrati Vizuāli pēc demontāžas Nav būtiska nodiluma vai plaisu
X X Ķēdes aizturis Vizuāli Nedrīkst būt deformēts.
Skrūves
X X Skrūves, uzgriežņi, kniedes,
tapas utt. Vizuāli Nedrīkst būt nozaudētas. Pievelciet, ja vaļīgi. Ja va- jadzīgs, nomainiet.
Bremze
- X Bremžu disks Vizuāli Nomainiet, ja nodilis
- X Bremžu skrūve Vizuāli Bez būtiska nodiluma
- X Sprūds un sprūdrats Vizuāli Nomainiet nodilušās detaļas.
Uzmanīgi ieeļļojiet ar smērvielu.
Periodisko pārbaužu kontrolsaraksts (parasti – reizi gadā, ja nepieciešams – biežāk)
Aizstāšana ķēdes veic profesionāli pilnvarotā remontētāja un ķēde ir jāatbilst noteiktajām prasībām standartā EN 818-7, klase T no šādiem
ražotājiem: Chaineries Limousines, Pewag, Thiele vai Rud.
Remontdarbi
Vinču ar sviru nedrīkst modicēt. Remontdarbus drīkst veikt tikai speciālisti. Bojātās detaļas ir jāmaina ar oriģinālām Powertex detaļām. Pasūtiet
tās pie sava piegādātāja.

10
POWERTEX Lever Hoist PLH-S2 – Spare parts 0,25 t
When ordering spare parts, specify model, WLL, part number and the quantity needed.
When ordering chain, also specify lifting height.
If the load chain has been damaged or worn out the load sheave probably has to be replaced.
POWERTEX Lever Hoist 0,25 t

10 11
Spare parts list 0,25 t
Pos Description 0,25 t
1 Gear cover 16.20PLHS21511001
3 Drive shaft 16.20PLHS21511003
4 Splined gear 16.20PLHS21511004
5 Right side plate assy 16.20PLHS21511005
6 Load chain sprocket 16.20PLHS21511006
7 Bushing 16.20PLHS21511007
8 Stay bolt B 16.20PLHS21511008
9 Pin for tophook 16.20PLHS21511009
10 Bushing B 16.20PLHS21511010
11 Chain stripper 16.20PLHS21511011
12 Stay bolt A 16.20PLHS21511012
13 Guide roller 16.20PLHS21511013
14 Left side plate assy 16.20PLHS21511014
15 Pawl spring B 16.20PLHS21511015
16 Pawl 16.20PLHS21511016
17 Disk hub 16.20PLHS21711017
18 Free spring 16.20PLHS21811018
19 Friction disk 16.20PLHS21511019
20 Ratchet disk 16.20PLHS21511020
21 Left lever handle assy 16.20PLHS21511021
22 Change over gear 16.20PLHS21511022
23 Spring seat 16.20PLHS21511023
24 Right lever handle assy 16.20PLHS21511024
25 Handle assy 16.20PLHS21511025
26 Change over pawl 16.20PLHS21511026
27 Spring shaft 16.20PLHS21511027
28 Change over spring 16.20PLHS21511028
29 Selector shaft 16.20PLHS21511029
30 Handle rubber grip 16.20PLHS21511030
31 Selector lever 16.20PLHS21511031
32 Name plate 16.20PLHS21511032
33 Hand wheel 16.20PLHS21511033
34 Steel wire retainer 16.20PLHS21511034
35 Step washer 16.20PLHS21511035
36 Hand wheel name plate 16.20PLHS21511036
37 Pawl spring 16.20PLHS21511037
38 Washer 16.20PLHS21511038
39 Pawl 16.20PLHS21511039
41 Load Chain 16.20PLHS21511041
42 Chain ring 16.20PLHS21511042
45 Warning plate assy 16.20PLHS21511045
46 Top hook assy 16.20PLHS21511046
47 Safety latch assy 16.20PLHS21511047
61 Bottom hook assy 16.20PLHS21511061
62 Bottom hook pin 16.20PLHS21511062
71 Nylon lock nut 16.20PLHS21511071
72 Nylon lock nut 16.20PLHS21511072
73 Circlip for shaft 16.20PLHS21511073
74 Circlip for shaft 16.20PLHS21511074
75 Cross head screw 16.20PLHS21511075
76 Flat washer 16.20PLHS21511076
77 Spring pin 16.20PLHS21511077
78 Name plate rivet 16.20PLHS21511078
79 Split pin 16.20PLHS21511079
80 Hexagon nut 16.20PLHS21511080
81 Cross head screw 16.20PLHS21511081
82 Light spring washer 16.20PLHS21511082
83 Cliclip for shaft 16.20PLHS21511083
86 Nylon lock nut 16.20PLHS21811086

12
POWERTEX Lever Hoist PLH-S2 – Spare parts 0,5 – 6,3 t
When ordering spare parts, specify model, WLL, part number and the quantity needed.
When ordering chain, also specify lifting height.
If the load chain has been damaged or worn out the load sheave probably has to be replaced.

12 13
Pos Description 0,5 t 0,8 t 1,6 t 3,2 t 6,3 t
1 Gear cover assy 16.20PLHS21512001 16.20PLHS21514001 16.20PLHS21515001 16.20PLHS21517001 16.20PLHS21520001
2 Disc gear assy 16.20PLHS21512002 16.20PLHS21514002 16.20PLHS21515002 16.20PLHS21517002 16.20PLHS21520002
3 Drive shaft 16.20PLHS21512003 16.20PLHS21514003 16.20PLHS21515003 16.20PLHS21517003 16.20PLHS21520003
4 Splined gear 16.20PLHS21512004 16.20PLHS21514004 16.20PLHS21515004 16.20PLHS21517004 16.20PLHS21520004
5 Right side plate assy 16.20PLHS21512005 16.20PLHS21514005 16.20PLHS21515005 16.20PLHS21517005 16.20PLHS21520005
6 Load chain sprocket 16.20PLHS21512006 16.20PLHS21514006 16.20PLHS21515006 16.20PLHS21517006 16.20PLHS21520006
8 Chain guide 16.20PLHS21512008 16.20PLHS21514008 16.20PLHS21515008 16.20PLHS21517008 16.20PLHS21520008
9 Top hook shaft 16.20PLHS21512009 16.20PLHS21514009 16.20PLHS21515009 16.20PLHS21517009 16.20PLHS21520009
10 Chain leader A 16.20PLHS21512010 16.20PLHS21514010 16.20PLHS21515010 16.20PLHS21517010 16.20PLHS21520010
11 Chain stripper 16.20PLHS21512011 16.20PLHS21514011 16.20PLHS21515011 16.20PLHS21517011 16.20PLHS21520011
12 Stay bolt B 16.20PLHS21512012 16.20PLHS21514012 16.20PLHS21515012 16.20PLHS21517012 16.20PLHS21520012
13 Chain leader B 16.20PLHS21512013 16.20PLHS21514013 16.20PLHS21515013 16.20PLHS21517013 16.20PLHS21520013
14 Left side plate assy 16.20PLHS21512014 16.20PLHS21514014 16.20PLHS21515014 16.20PLHS21517014 16.20PLHS21520014
15 Pawl spring 16.20PLHS21512015 16.20PLHS21514015 16.20PLHS21515015 16.20PLHS21517015 16.20PLHS21520015
16 Pawl 16.20PLHS21512016 16.20PLHS21514016 16.20PLHS21515016 16.20PLHS21517016 16.20PLHS21520016
17 Brake seat 16.20PLHS21712017 16.20PLHS21514017 16.20PLHS21515017 16.20PLHS21517017 16.20PLHS21520017
18 Free spring 16.20PLHS21812018 16.20PLHS21514018 16.20PLHS21515018 16.20PLHS21517018 16.20PLHS21520018
19 Friction plate 16.20PLHS21512019 16.20PLHS21514019 16.20PLHS21515019 16.20PLHS21517019 16.20PLHS21520019
20 Ratchet wheel 16.20PLHS21512020 16.20PLHS21514020 16.20PLHS21515020 16.20PLHS21517020 16.20PLHS21520020
21 Ratchet wheel cover assy 16.20PLHS21512021 16.20PLHS21514021 16.20PLHS21515021 16.20PLHS21517021 16.20PLHS21520021
22 Changeover ratchet
wheel 16.20PLHS21512022 16.20PLHS21514022 16.20PLHS21515022 16.20PLHS21517022 16.20PLHS21520022
25 Handle assy 16.20PLHS21512025 16.20PLHS21514025 16.20PLHS21515025 16.20PLHS21517025 16.20PLHS21520025
26 Changeover pawl 16.20PLHS21512026 16.20PLHS21514026 16.20PLHS21515026 16.20PLHS21517026 16.20PLHS21520026
27 Spring pin 16.20PLHS21512027 16.20PLHS21514027 16.20PLHS21515027 16.20PLHS21517027 16.20PLHS21520027
28 Changeover spring 16.20PLHS21512028 16.20PLHS21514028 16.20PLHS21515028 16.20PLHS21517028 16.20PLHS21520028
29 Selector plate shaft 16.20PLHS21512029 16.20PLHS21514029 16.20PLHS21515029 16.20PLHS21517029 16.20PLHS21520029
30 Handle rubber grip 16.20PLHS21512030 16.20PLHS21514030 16.20PLHS21515030 16.20PLHS21517030 16.20PLHS21520030
31 Selector plate 16.20PLHS21512031 16.20PLHS21514031 16.20PLHS21515031 16.20PLHS21517031 16.20PLHS21520031
32 Name plate 16.20PLHS21512032 16.20PLHS21514032 16.20PLHS21515032 16.20PLHS21517032 16.20PLHS21520032
33 Hand wheel 16.20PLHS21512033 16.20PLHS21514033 16.20PLHS21515033 16.20PLHS21517033 16.20PLHS21520033
34 Steel wire retainer 16.20PLHS21512034 16.20PLHS21514034 16.20PLHS21515034 16.20PLHS21517034 16.20PLHS21520034
36 Hand wheel name plate 16.20PLHS21512036 16.20PLHS21514036 16.20PLHS21515036 16.20PLHS21517036 16.20PLHS21520036
41 Load Chain 16.20PLHS21512041 16.20PLHS21514041 16.20PLHS21515041 16.20PLHS21517041 16.20PLHS21520041
42 Chain ring 16.20PLHS21512042 16.20PLHS21514042 16.20PLHS21515042 16.20PLHS21517042 16.20PLHS21520042
45 Warning plate assy 16.20PLHS21512045 16.20PLHS21514045 16.20PLHS21515045 16.20PLHS21517045 16.20PLHS21520045
46 Top hook assy 16.20PLHS21512046 16.20PLHS21514046 16.20PLHS21515046 16.20PLHS21517046 16.20PLHS21520046
47 Safety latch assy 16.20PLHS21512047 16.20PLHS21514047 16.20PLHS21515047 16.20PLHS21517047 16.20PLHS21520047
48 Top hook pin - - - - 16.20PLHS21520048
60 Bottom hook assy 16.20PLHS21512060 16.20PLHS21514060 16.20PLHS21515060 16.20PLHS21517060 16.20PLHS21520060
61 Hook assy 16.20PLHS21512061 16.20PLHS21514061 16.20PLHS21515061 16.20PLHS21517061 16.20PLHS21520061
62 Bottom hook pin 16.20PLHS21512062 16.20PLHS21514062 16.20PLHS21515062 16.20PLHS21517062 16.20PLHS21520062
63 Bottom hook connector
assy 16.20PLHS21512063 16.20PLHS21514063 16.20PLHS21515063 16.20PLHS21517063 16.20PLHS21520063
64 Idler sheave assy 16.20PLHS21512064 16.20PLHS21514064 16.20PLHS21515064 16.20PLHS21517064 16.20PLHS21520064
71 Metal lock nut 16.20PLHS21512071 16.20PLHS21514071 16.20PLHS21515071 16.20PLHS21517071 16.20PLHS21520071
73 Circlip 16.20PLHS21512073 16.20PLHS21514073 16.20PLHS21515073 16.20PLHS21517073 16.20PLHS21520073
74 Circlip 16.20PLHS21512074 16.20PLHS21514074 16.20PLHS21515074 16.20PLHS21517074 16.20PLHS21520074
75 Bolt 16.20PLHS21512075 16.20PLHS21514075 16.20PLHS21515075 16.20PLHS21517075 16.20PLHS21520075
76 Light spring washer 16.20PLHS21512076 16.20PLHS21514076 16.20PLHS21515076 16.20PLHS21517076 16.20PLHS21520076
77 Spring pin 16.20PLHS21512077 16.20PLHS21514077 16.20PLHS21515077 16.20PLHS21517077 16.20PLHS21520077
78 Name plate rivet 16.20PLHS21512078 16.20PLHS21514078 16.20PLHS21515078 16.20PLHS21517078 16.20PLHS21520078
79 Split pin 16.20PLHS21512079 16.20PLHS21514079 16.20PLHS21515079 16.20PLHS21517079 16.20PLHS21520079
80 Hexagon nut 16.20PLHS21512080 16.20PLHS21514080 16.20PLHS21515080 16.20PLHS21517080 16.20PLHS21520080
86 Metal lock nut 16.20PLHS21512086 16.20PLHS21514086 16.20PLHS21515086 16.20PLHS21517086 16.20PLHS21520086
87 Metal lock nut 16.20PLHS21512087 16.20PLHS21514087 16.20PLHS21515087 16.20PLHS21517087 16.20PLHS21520087
88 Bolt 16.20PLHS21512088 16.20PLHS21514088 16.20PLHS21515088 16.20PLHS21517088 16.20PLHS21520088
Spare parts list 0,5 – 6,3 t

14
POWERTEX Lever Hoist PLH-S2 – Spare parts 9 t
When ordering spare parts, specify model, WLL, part number and the quantity needed.
When ordering chain, also specify lifting height.
If the load chain has been damaged or worn out the load sheave probably has to be replaced.

14 15
Spare parts list 9 t
Pos Description 9 t
1 Gear cover assy 16.20PLHS21522001
2 Disc gear assy 16.20PLHS21522002
3 Drive shaft 16.20PLHS21522003
4 Splined gear 16.20PLHS21522004
5 Right side plate assy 16.20PLHS21522005
6 Load chain sprocket 16.20PLHS21522006
8 Chain guide 16.20PLHS21522008
9 Top hook shaft 16.20PLHS21522009
10 Chain leader A 16.20PLHS21522010
11 Chain stripper 16.20PLHS21522011
12 Stay bolt B 16.20PLHS21522012
13 Chain leader B 16.20PLHS21522013
14 Left side plate assy 16.20PLHS21522014
15 Pawl spring 16.20PLHS21522015
16 Pawl 16.20PLHS21522016
17 Brake seat 16.20PLHS21522017
18 Free spring 16.20PLHS21522018
19 Friction plate 16.20PLHS21522019
20 Ratchet wheel 16.20PLHS21522020
21 Ratchet wheel cover assy 16.20PLHS21522021
22 Changeover ratchet wheel 16.20PLHS21522022
25 Handle assy 16.20PLHS21522025
26 Changeover pawl 16.20PLHS21522026
27 Spring pin 16.20PLHS21522027
28 Changeover spring 16.20PLHS21522028
29 Selector plate shaft 16.20PLHS21522029
30 Handle rubber grip 16.20PLHS21522030
31 Selector plate 16.20PLHS21522031
32 Name plate 16.20PLHS21522032
33 Hand wheel 16.20PLHS21522033
34 Steel wire retainer 16.20PLHS21522034
36 Hand wheel name plate 16.20PLHS21522036
41 Load Chain 10x28 16.20PLHS21522041
42 Chain ring 16.20PLHS21522042
45 Warning plate assy 16.20PLHS21520045
46 Hook assy 16.20PLHS21522046
47 Safety latch assy 16.20PLHS21522047
48 Top hook pin 16.20PLHS21522048
49 Beam for hook connector- Right 16.20PLHS21522049
50 Hook shaft 16.20PLHS21522050
51 Beam for hook connector- Left 16.20PLHS21522051
52 Stay bolt A 16.20PLHS21522052
53 Short stay bolt 16.20PLHS21522053
54 Stay bolt B 16.20PLHS21522054
55 Hanger plate 16.20PLHS21522055
56 Upper idler sheave assy 16.20PLHS21522056
57 Cover for idler sheave 16.20PLHS21522057
58 Top hook assy 16.20PLHS21522058
60 Bottom hook assy 16.20PLHS21522060
62 Bottom hook pin 16.20PLHS21522062
63 Plate for hook connector 16.20PLHS21522063
64 Bottom idler sheave assy 16.20PLHS21522064
65 Bolt 16.20PLHS21522065
66 Hanger plate 16.20PLHS21522066
67 Spacer washer 16.20PLHS21522067
68 Protection cover 16.20PLHS21522068
69 Cover for idler sheave 16.20PLHS21522069
70 Bolt 16.20PLHS21522070
71 Metal lock nut M12 16.20PLHS21522071
73 Circlip 42 16.20PLHS21522073
74 Circlip 9 16.20PLHS21522074
75 Hexagonal head bolt M8x14 16.20PLHS21522075
76 Light spring washer 16.20PLHS21522076
77 Spring pin 3x18 16.20PLHS21522077
78 Name plate rivet 2.5x6 16.20PLHS21522078
79 Split pin 2.5x25 16.20PLHS21522079
80 Hexagon recess nut M12 16.20PLHS21522080
86 Hexagon recess nut M16 16.20PLHS21522086
87 Split pin 4x28 16.20PLHS21522087
88 Metal lock nut M10 16.20PLHS21522088
89 Metal lock nut M12 16.20PLHS21522089
90 Cross head screw M5x10 16.20PLHS21522090
91 Light spring washer 5 16.20PLHS21522091
92 Hexagon recess nut M12 16.20PLHS21522092
93 Split pin 2.5×25 16.20PLHS21522093

16
Product compliance and conformity
SCM Citra OY
Juvan Teollisuuskatui 25 C
02920 Espoo
Finland
www.powertex-products.com

16 17
CERTEX Lifting KnowHow app
Download The Lifting KnowHow app’en from theApp Store / Google play!
The App has the following features:
- Load charts for different types of lifting slings
- Protractor for measuring sling angles
- Instructions for safe use of a selection of lifting gear
- Built-in gps function that nds the Lifting Solutions Group ofce closest to
your position.
- And a lot more.
The Lifting KnowHow is a unique knowledge transfer programme.
CertMax+
The CertMax+ system is a unique leading edge certication management
system which is ideal for managing a single asset or large equipment port-
folio across multiple sites. Designed by the Lifting Solutions Group, to deliver
optimum asset integrity, quality assurance and traceability, the system also
improves safety and risk management levels.
Marking
The POWERTEX Lever Hoist is equipped with a RFID (Radio-Frequency
IDentication) tag, which is a small electronic device, that consist of a small
chip and an antenna. It provides a unique identier for the block.
The POWERTEX Lever Hoist is CE marked
Standard: EN 13157
Warning tag
The warning tag shows some specic and important situations, in which you
must pay special attention, when using POWERTEX Chain Blocks and Lever
Hoists.
User Manuals
You can always nd the valid and updated User Manuals on the web.
The manual is updated continuously and valid only in the latest version.
NB! The English version is the Original instruction.
The manual is available as a download under the following link:
www.powertex-products.com/manuals
!

www.powertex-products.com
Canary Islands