Guhring 400156080 Instruction Manual

Gühring KG, D-Albstadt
Phone [phone] | Fax [phone]
Page 1 of 2
www.guehring.de | [email protected]
SAP-No.: 400156080
1. ASSEMBLY
1.1 Lightly lubricate the bottom and the wall of the location bore of the TWA as well as the thread of the setting screw
with MOS2 assembly paste.
1.2 Enter the hexagonal key through the wedge into the hexagonal socket of the setting screw and insert together into
the location bore of the adjustment unit to the bottom of the bore. (fig.1).
1.3 Using hexagonal key push setting screw into the radial recess at the bottom of the bore and screw-in the wedge
anti-clockwise into the location bore to the block. In doing so the cartridge contact surface must be positioned
opposite to the radial recess. Push the wedge from above onto the setting screw, so that the thread of the wedge
can thread onto the setting screw (fig.2). If when screwing in the wedge the setting screw collar “jams” in the
location bore (noticeable through the threaded pin being difficult to turn), press the entire adjustment unit into the
location bore with the hexagonal key, if necessary resolve “jam” via clockwise rotation.
1.4 Lightly lubricate cartridge contact surface on the threaded key and the cartridge clamping screw thread with
MOS2 assembly paste and screw in the cartridge clockwise into the cartridge seat with the cartridge clamping
screw.
1.5 Screw in the indexable insert into the indexable insert seat of the cartridge (see tightening torque indexable insert
clamping screws).
1.6 The disassembly is carried out in the reverse order.
2. OPERATION
2.1 Using key lightly tighten the cartridge clamping screw in a clockwise direction to the smallest dia. setting.
2.2 Adjust taper or diameter respectively via the TWA adjustment (fig. 7), whilst doing so move to within 0.05 mm in
diameter of the setting dimension of the indexable insert (if necessary loosen cartridge clamping screw again).
2.3 Using key tighten cartridge clamping screw in clockwise direction (see tightening torque for cartridge clamping
screws.
2.4 Adjust indexable insert setting dimension via TWA adjustment, if the dimension is exceeded simply loosen the
TWA again and re-adjust.
2.5 If required lubricate the contact surfaces and the thread of the TWA adjustment unit.
ADJUSTING GUIDELINE
THREADED WEDGE ADJUSTMENT (TWA)
CARTRIDGES INSTALLATION

Gühring KG, D-Albstadt
Phone [phone] | Fax [phone]
Page 2 of 2
www.guehring.de | [email protected]
SAP-No.: 400156080
Thread Size Torque
Size
Tightening
Torque [ Ncm ]
M6 25 1,300
M5 20 900
M3.5 15 345
Thread Size Torque
Size
Tightening
Torque [ Ncm ]
M4 / M4 x 0.5 15 515
3.5 15 345
M2.5 8 128
M2.5 / M2.2 7 101
Cartridges
Size
Torque
Size
Cartridges adjustment
travel in radius
06 SW 1.5 0.024 mm at ¼ rotation
of setting screw
09 SW 2.0
12 SW 3.0
Axial adjustment: ±0.3mm (all sizes)
3.1 MAX. TIGHTENING TORQUE
CARTRIDGE SCREWS:
4 KEY SIZES OF THE TWA ADJUSTMENT UNITS/ TRAVEL OF CARTRIDGES
3.2 MAX. TIGHTENING TORQUE
INDEX. INS. CLAMP. SCREWS:
Setting screw sitting in radial recess
hexagon key
cartridge contact
surface
cartridge seat
GKV location bore
Axial adjustment
actuation
cartridge clamping
screw
wedge
setting screw
radial recess
radial adjustment
actuation
FIG. 1: Assembly (s. No. 1.2)
FIG. 3: Operation (s. No. 2.1)
FIG. 2: Assembly (s. No. 1.3)
FIG. 4: Operation (s. No. 2.2)
ADJUSTING GUIDELINE
THREADED WEDGE ADJUSTMENT (TWA)
CARTRIDGES INSTALLATION