Gunnebo GlasStile GSS User manual

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CCEC/ OM Manual GlasStile GSS 1.6 EN 07.2009
GlasStile GSS
Installation Operation and Maintenance Manual

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CCEC/ OM Manual GlasStile GSS 1.6 EN 07.2009

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CCEC/ OM Manual GlasStile GSS 1.6 EN 07.2009
Contents
Page
SECTION 1INTRODUCTION...................................................................................................................................... 5
General .............................................................................................................. 5
Electrical Warnings ............................................................................................ 5
Mechanical Warnings ........................................................................................ 5
Errors.................................................................................................................. 5
Proprietary Notices ............................................................................................ 5
Rotating Machinery ........................................................................................... 6
Warnings, Cautions and Notes .......................................................................... 6
Static Sensitive Devices ...................................................................................... 6
Good Practices ................................................................................................... 6
Risk Assessment ................................................................................................. 7
CE - Marking....................................................................................................... 8
SECTION 2PRODUCT DESCRIPTION .......................................................................................................................... 9
Product Description............................................................................................ 9
Technical Specification..................................................................................... 10
SECTION 3INSTRUCTIONS FOR USE ........................................................................................................................ 11
Starting the GlasStile GSS ................................................................................ 11
Reception Control Pass Left/Right (Option) ..................................................... 11
Operating Modes ............................................................................................. 12
Reset ................................................................................................................ 12
Remote Push Button Activation (Optional)...................................................... 12
Safety ............................................................................................................... 12
Blocking the GlasStile GSS................................................................................ 12
Power Failure ................................................................................................... 12
Fire Alarm......................................................................................................... 12
SECTION 4TECHNICAL INFORMATION ..................................................................................................................... 13
Technical Information ...................................................................................... 13
Material Finishes.............................................................................................. 13
Flexibility of Design .......................................................................................... 13
Standard Dimensions ....................................................................................... 14
Component Location........................................................................................ 15
SECTION 5INSTALLATION ..................................................................................................................................... 16
Unpacking ........................................................................................................ 16
Tools Required ................................................................................................. 16
Site Preparation ............................................................................................... 16
Installation Kit.................................................................................................. 16
Installation Routines ........................................................................................ 17
Power Supply and Cables ................................................................................. 20
Customer Connections ..................................................................................... 23
Programming the Wing ‘Home Position’ ......................................................... 25
Testing after Installation.................................................................................. 25
Programming Options...................................................................................... 26

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CCEC/ OM Manual GlasStile GSS 1.6 EN 07.2009
SECTION 6MAINTENANCE .................................................................................................................................... 27
General Care .................................................................................................... 27
Brake Adjustment ............................................................................................ 29
Encoder Replacement ...................................................................................... 29
Replacing the Control Card .............................................................................. 29
Trouble Shooting.............................................................................................. 29
SECTION 7SPARE PARTS ...................................................................................................................................... 31
Recommended Spare Parts.............................................................................. 31
SECTION 8DECLARATION OF CONFORMITY .............................................................................................................. 32

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CCEC/ OM Manual GlasStile GSS 1.6 EN 07.2009
Section 1 Introduction
Introduction
General
Please read this manual carefully, it contains information that will assist you with all aspects of
installation and maintenance, including unpacking. Correct installation & Maintenance will ensure
smooth functionality and increase the lifespan of components.
Gunnebo Entrance Control Ltd makes every effort to ensure that this manual is reviewed whenever
significant changes are made to the design. However, our policy of continuous improvement may
result in some small differences between the unit supplied and the description in this document.
Enquiries in this respect should, in the first instance, be directed to our Technical Department.
Telephone [phone], Fax [phone], or alternatively E-mail
[email protected]
Electrical Warnings
The electrical power used in this equipment is at a voltage high enough to endanger life. Before
carrying out maintenance or repair, you must ensure that the equipment is isolated from the electrical
supply and tests made to verify that the isolation is complete.
When the supply cannot be disconnected, functional testing, maintenance and repair of the electrical
units is to be undertaken only by persons fully aware of the danger involved and who have taken
adequate precautions and training.
Mechanical Warnings
Safety systems and controls, such as interlocks, covers and guards, must not be overridden or by
passed by personnel other than authorised staff who are qualified to carry out prescribed actions
within specified Warnings.
Only trained individuals should work on the unit as it has many moving parts and there is a possibility
of serious injury
Errors
Reports on errors, comments and suggestions concerning this manual are requested and encouraged.
They should be submitted to:
Technical Department, Gunnebo Entrance Control Ltd, Bellbrook Business Park, Uckfield, East
Sussex, TN22 1QQ, UK.
Telephone [phone], Fax [phone] or alternatively E-mail
[e-mail]
Proprietary Notices
All data appearing herein is of a proprietary nature, with exclusive title to it held by Gunnebo. The
possession of this Manual and the use of the information are therefore restricted only to those persons
duly authorised by Gunnebo.
Do not reproduce, transcribe, store in a retrieval system or translate into any human or computer
language, any part of this Manual without prior permission of Gunnebo.
Hardware Changes
No hardware changes may be made without authority from Gunnebo who will be responsible for
ensuring that the proposed change is acceptable in all safety aspects. Personnel authorised by
Gunnebo may only make hardware changes.

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CCEC/ OM Manual GlasStile GSS 1.6 EN 07.2009
Any maintenance or modification of Emergency Stop and Guarding Circuitry must be followed by
safety checks on the whole hardwired Emergency Stop and Guarding Circuitry.
Prior to a hardware change, records must be made of the change, one of which MUST be sent to the
Technical Department at Gunnebo.
Rotating Machinery
Rotating industrial machinery may possess huge amounts of stored energy. On no account must you
commence maintenance if you do not fully understand what you are doing and/or have not taken all
the safety precautions normally associated with industrial electronic control systems and machines.
Before starting to work on the equipment, please make yourself familiar with all the associated blocks
in the system, including control loops, mechanics, drives, transducers and electrics. Please read all
the Manuals of the equipment you are unfamiliar with first.
Warnings, Cautions and Notes
Where necessary within the technical manual, Warnings, Cautions and Notes may be given.
Warnings
Are for conditions that might endanger people. The instructions given in Warnings must be followed
precisely. They are given to avoid injury or death.
Cautions
Are for conditions that may cause damage to equipment, or may spoil work. The instructions given in
Cautions must be followed to avoid spoilt work or damage to equipment.
Notes
Alert the user to pertinent facts and conditions.
Static Sensitive Devices
Some of the PCB’s in the equipment covered by this Technical Manual contain Static Sensitive
Devices. It is recommended that maintenance and service engineers are fully aware of the Local
Industry Regulations and procedures when handling such devices.
Good Practices
Equipment being installed must not be left unattended unless all potential mechanical and electrical
hazards have been made safe. A competent person must be left in charge when the equipment is to
be left while potentially unsafe.
The following points indicate good practice that will contribute to safety and avoid equipment damage.
i Ensure that all electrical power supplies are turned OFF and disconnected before
working on any of the equipment.
ii Never leave the equipment in a potentially dangerous state.
iii Use only the correct tools for the task in hand.
iv When working on the equipment, remove any personal jewellery that may be
conductive, or clothing that may become entangled with mechanical parts.

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Equipment Safety Systems
Safety systems and controls, such as interlocks, covers and guards, must not be overridden or
bypassed by personnel other than authorised staff who are qualified to carry out prescribed actions
within specified Warnings.
Risk Assessment
Risk assessment is graded into categories of safety, rated 1 to 8 (where 8 is the highest risk level).
The following activities are covered.
Rating Activity
1 Cleaning
2 General Installation
3 Servicing
4 Servicing
General Maintenance
Using Chemical Fixers
5 Commissioning
8 Floor Drilling
Glass Panel Installation
Rating 1: Cleaning.
Who is at Risk Engineers or Site Personnel
Hazard Mis-use of Cleaning Fluids
Current Controls Compliance with COSSH regulations
Rating 2: General Installation
Who is at Risk Site Personnel
Hazard Objects/Tools in Installation area
Current Controls Trained Installation Engineers
Rating 4: General Maintenance
Who is at Risk Site Personnel
Hazard Electric Shock
Current Controls Isolation of Power/Trained Service Personnel
Using Chemical Fixer
Who is at Risk Site Personnel within the Vicinity of the Work Area
Hazard Fume Inhalation
Current Controls Compliance with COSSH regulations
Rating 5: Commissioning
Who is at Risk Site Engineer
Hazard Power Supply/Moving Parts
Current Controls Isolate Power

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CCEC/ OM Manual GlasStile GSS 1.6 EN 07.2009
Rating 8: Floor Drilling
Who is at Risk Installation Engineer
Hazard Flying Debris and Noise
Current Controls Protective Equipment must be worn
Glass Panel Installation
Who is at Risk Installation Engineer
Hazard Glass Breaking
Incorrect handling techniques
Current Controls Protective Equipment must be worn.
CE - Marking
The Gunnebo GlasStile GSS is CE marked, developed and manufactured according to the EU’s
Machinery, Low-Voltage and EMC-Directives.

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CCEC/ OM Manual GlasStile GSS 1.6 EN 07.2009
Section 2 Product Description
Product Description
The Gunnebo GlasStile GSS is a revolving entrance gate with glazed panels. The gate rotates
clockwise or counter-clockwise to its User Programmed opening positions and then returns to the
home position, where it is locked by an electro-mechanical brake. The gate is activated by impulses to
the driving electronics unit from either a reception area or impulse unit (e.g. card reader) which
determines the direction of rotation.
Any impulse unit with a dry contact closing for between 0.5 - 1.0 seconds can be connected to the
gate. An acknowledgement impulse of completed rotations is given before or after each rotation is
started/complete. The status of the gate is indicated on its volt free alarm output.
The speeds, opening time, drive mode and individual settings of the panels opening and home
positions are set using a special programming unit. In the event of a power failure the programmable
functions are stored in a non volatile memory.
The drive electronics are mounted on a printed circuit board which has connection points for power,
motor, brakes, sensors, impulse units and LED’s.
A 24V DC motor with planetary gears controls the gate. An opto-sensor is connected to the outgoing
shaft by a gear belt. Its function is to monitor the position of the gate.
Fig 2.1 –Typical Unit

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CCEC/ OM Manual GlasStile GSS 1.6 EN 07.2009
Technical Specification
Unit Dimensions Column Height: 1000mm
Column Diameter: 220mm
Standard Clear Opening: 1000mm
Drive: 24V DC Motor with gearing
Orientation: Pass Left or Pass Right
Materials: Mechanical parts: 304 grade Stainless Steel
Glass Wing: 10mm Toughened Glass
Power Failure: Gate Rotates freely with any power loss or emergency signal
Power Supply Voltage: 110/230 VAC 50/60Hz
Power rating: 250 W, fuse 1.0 A
Mains Input Fuse 2A
Operating Temperature: 0 to 55C
Transportation and Storage: -25 to +55C
Relative Humidity: 95% Maximum
Note - Class C mains circuit breaker is required.
- Other finished and sizes are available upon request to Gunnebo

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CCEC/ OM Manual GlasStile GSS 1.6 EN 07.2009
Section 3 Instructions for Use
Instructions for Use
Starting the GlasStile GSS
When the power is switched on, the gate automatically searches for its internal zero position, moving
at a lower speed than normal. The blocking panel then automatically moves to its programmed home
position. The first time the gate is powered up it will move to a factory pre-set home position.
When the internal zero and home positions are being sought the alarm output flashes slowly. When
searching has been completed the closed gate closed output switches.
Reception Control Pass Left/Right (Option)
There are two momentary pushbuttons, one each for PASS LEFT and RIGHT entry, which instantly
affect the rotation of the gate.
The gate opens for as long as the pushbutton remains pressed. Upon release the gate returns to its
home position, where the electro-mechanical brake locks it.
Walkway Details
Fig 3.1 - Walkway Details

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Operating Modes
Instant Start
This is similar to Push to Go, with the difference that the gate starts immediately when it receives an
impulse. If a pre-rotation acknowledgement has been selected, it is possible to stack up to 5
authorisations per direction. If passage is authorised in both directions, the queue in the first direction
selected is cleared before the gate begins to rotate in the other direction.
Push to Go
A signal applied at one of the impulse unit inputs releases the brake, switches the gate closed output.
Passage can now occur within the selected time. If no passage is started within this time, the gate is
locked and a new impulse must be given. The gate starts to rotate in the selected direction once the
panel is released from its home position. When the gate starts, the acknowledgement relay is
activated for 0.5 seconds.
Depending upon the program set up, an acknowledgement of 0.5 seconds is given when the opening
is completed. The gate closed output is then activated.
Reset
After repeated incorrect use or blocking of the unit, the GlasStile GSS will go into alarm mode, with an
optional remote alarm indication being set in the reception area. There are three ways to reset the unit
to normal operation:
New impulse from pulse transmitter
Reset from (option) reception push buttons via depressing both buttons simultaneously.
If these resets do not happen within 10 seconds after alarm, the GlasStile GSS will
automatically reset itself and return to the home position.
Remote Push Button Activation (Optional)
A reset button in the reception area is connected via diodes to both Left and Right entry reception
inputs. The external diode to reception is connected to the closed gate input on the PCB.
Safety
When the gate is locked, the electro-mechanical brake is activated on full power for 0.5 seconds the
power is then reduced to a steady rate. This is to reduce the risk of heat build up in the brake.
Blocking the GlasStile GSS
If the GlasStile GSS is blocked completely during operation for more than 10 seconds the unit will go
into alarm mode and will reset via the receipt of a valid reset, passage authorisation or time out signal.
Power Failure
In the event of power failure the gate rotates freely. When the power returns the gate searches first for
its internal zero position and then for the home position similar to when the gate is started up.
Fire Alarm
There is a facility for an external fire alarm input contact in the gate. The fire alarm N/C contact is
connected so that it will interrupt the power to the gate. The unit will freewheel until the contact is
remade.

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CCEC/ OM Manual GlasStile GSS 1.6 EN 07.2009
Section 4 Technical Information
Technical Information
The central column stands totally independent of the surrounding framework, housing the drive motor,
gearbox and local electronics.
The unit is supplied to integrate fully with all proprietary card reader systems, with a variety of outputs
and inputs i.e.; passage confirmed for updating and anti-passback system, inhibits and fire alarm.
All that is required is a GO signal of >0.5 / <1 second from the access control technical system
(voltage-free contact normally open).
Material Finishes
Alternative materials, such as polished or grained stainless steel, brass or painted finishes can be
supplied to special order. please consult Gunnebo for further information.
Flexibility of Design
The integrated design makes the GlasStile GSS simple to install with a minimum of intrusion to the
existing environment.
This concept allows architects and designers the ability to design a security system that fits their
requirements for any situation. The central column forms the basis of the system
Because of the servo drive, each individual can pass through the GlasStile GSS at whatever speed
they find most convenient. The GlasStile GSS adapts itself automatically and the only purpose of the
motor drive is to facilitate passage and return the gate back to its neutral position.
The standard GlasStile GSS is clad with brushed stainless steel and the gate panels are of 10mm
transparent toughened glass.

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CCEC/ OM Manual GlasStile GSS 1.6 EN 07.2009
Standard Dimensions
Fig 4.1 –Standard GlasStile GSS Dimensions

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Component Location
Fig 4.2 –Main Component Identification

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Section 5 Installation
Installation
Unpacking
Check that all the material has been delivered intact. Gunnebo does not accept any responsibility for
damage that occurs by transportation or installation.
Electrical installation must be carried out by authorised staff. The placing, installation and
specifications of all cables must comply with the instructions given in this document.
Gunnebo does not accept responsibility for any injury or damage incurred due to departure from the
instructions in this Technical Manual.
Tools Required
Industrial hammer drill
Concrete drill bit 12mm
Socket 17mm AF (x2)
Torque wrench
8mm Spanner
Metric Allen Keys (1 x set)
Please read carefully before commencing the installation
Site Preparation
The following illustrations show the site preparation details that are required for the various units.
Concrete to BS 5328:1997 specifications - Type ST5
The base must be flat and level to +/-5mm over the GlasStile GSS area.
The base must be laid with under floor conduits with a minimum diameter of 20mm rising in the
positions indicated on the particular illustration, to accommodate the cables for power supplies and
any remote control devices.
It is recommended that the mains power to the unit passes through a Residual Current Circuit Device
for maximum safety.
A second conduit should be provided for any remote control cables that may be required. On units
controlled by pushbuttons or footswitches a four-core cable having a minimum conductor size of
0.5mm sq. should be laid and a 1.5m tail left. (Screened cables are NOT normally required)
For units that are to be controlled by Card Access or similar it is recommended that Gunnebo
Technical Personnel are advised prior to starting the installation routines.
Installation Kit
Item
Quantity
Rotor Assembly
1
Cladding Kit
1
Top Cap
1
Cladding Cover
1
Glass Panel
1
Anchor Bolts (72544001)
3

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CCEC/ OM Manual GlasStile GSS 1.6 EN 07.2009
Installation Routines
Note - The GlasStile GSS should NOT be installed under a desk.
When planning the installation, it is important that everything is measured accurately and that
all cable ways are marked out. All cables must be laid according to the specification indicated before
installation begins.
All Electrical work MUST be carried out by a qualified engineer
1. Place the foundation plate and the centre column in the selected position. Turn the centre
column so that the marking ‘INDEX 0’ on the non-rotating part, ends up as shown in Fig 5.1 to
ensure that the panel can rotate without interference from the walls
Fig 5.1 –Opening in Both Directions (180O)
Fig 5.2 –Opening in Both Directions (90O)

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Fig 5.3 - Column Mounting Plate
2. Mark out and drill the M10 holes, using the appropriate fixing items.
3. Place the centre column on the foundation plate and adjust the unit vertically, using the
adjusting grub screws on the centre column’s base plate. Lock in position using the fixing
screws.
4. Fit the M4 x 8 Top Cladding Retaining screw into the chassis leaving approximately 2mm
clearance between the head and surface.
5. Insert the glazed panel making sure that the plastic insulator, packing strip and the plastic
spacer sit between the glass and the metal surrounds to avoid the risk of the glass cracking.
Fig 5.4 –Glazed Panel Fitting Detail
6. Using a spirit level adjust the glass so that the top is horizontal.
7. Rotate the gate manually to check that it rotates freely.

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Fig 5.5 - Cladding Fitting Details
8. Prise the Cladding apart and slide into position.
9. Fit 2NOpacking washers and 1NOM8 x 25 countersunk screw to each of the 3NOpositions
through the Cladding into the top of the Rotor Column.
10. Mount the Top Cover on the centre column, so that the countersunk screws locate in the
keyholes and rotate anti clockwise direction to lock into position.
11. Align the cladding edge profiles so that they interlock. This is achieved by compressing the
middle of the cladding and engaging the ‘lock’ profile on the bottom edge.
12. Slot the Retaining Strip into the cladding key slots and slide upwards, taking care that the top
cut out in the Retaining Strip, locates on the screw in the Rotor Column.
Note –The cladding may need to be compressed together to aid this function.
Lock the Retaining Strip into position using M4 x 8 security fixing.
Top Cover
Glass Wing
Cladding
M8 x 25 countersunk screws
and packing washers
M4 x 8 Top Retaining
Strip screw
M4 x 8 Bottom Retaining Strip screw
Retaining Strip

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Power Supply and Cables
Power supply
The power to the logic board, motor and brake is supplied through a Toroidal transformer specification
below.
Transformer wiring differences between 230Vac and 110Vac
Suitable cables for connecting to the main power supply and external signals such as impulse units
are: