Guntamatic Biocom User manual

UKDistributor
TrecoLtd
PyramidHouse
TivertonBusinessPark
Tiverton,Devon,EX166TG
www.treco.co.uk
[email protected][email protected]
08451309012/01884250970

BIOCOM Operating Instructions
2
Information on this documentation BS-B-00-00-00-01-BAEN
Please read through this documentation carefully.
It is intended as a reference document and contains important
information on the design, safety, operation, maintenance and
care of your heating system.
We are always looking to improve our products and
documentation. Any ideas and suggestions you may have will
be gratefully received.
GUNTAMATIC Heiztechnik GmbH
a Georg Fischer Group Company
Bruck 7
A-4722 PEUERBACH
Tel: [phone] / 2441-0
Fax: [phone] / 3031
E-mail: [e-mail]
It is important that you pay particular
attention to the safety issues highlighted in
the text by these symbols.
The entire contents of this document are the property of
GUNTAMATIC and therefore protected by copyright.
Reproduction of any kind, communication to third parties by
any means or use for purposes other than those intended
without the written consent of the owner is prohibited.
Subject to printing errors and technical amendments.

BIOCOM Operating Instructions
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Installation instructions BC-C-00-00-00-01-BAEN Page
1 Introduction..........................................................5
1.1 Brief description 5
1.2 Type approval 5
1.3 Further information 5
2 Important notes....................................................6
2.1 Intended use 6
2.2 Operating the heating system 6
2.3 Guarantee and liability 6
2.4 Safety instructions 7
3 System components..........................................11
3.1 Cutaway diagram of BIOCOM 11
4 Safety systems...................................................12
5 Description of control panel .............................13
6 Overview of menu and levels............................14
6.1 Information level 15
6.2 House level 16
6.3 User level 16
6.3.1 Heating Circuit menu 17
6.3.2 Hot Water menu 17
6.3.3 Heating Circuit menu 18
6.3.4 Boiler Cascade menu 18
6.3.5 User menu 19
6.3.6 Detail View menu 19
6.3.7 Date/Time menu 19
6.4 Service level 20
6.4.1 Service menu Reset Data 20
6.4.2 Service menu Error List 20
6.4.3 Service menu Begin Service 21
6.4.4 Service menu Heating Circuit/Screed Drying Prog. Parameters 23
6.4.5 Service menu Hot Water Parameters 23
6.4.6 Service menu HP0 Parameters 24
6.4.7 Service menu District Heating Pipe Parameters ZUP 25
6.4.8 Service menu District Heating Pipe Parameters PUP 25
6.4.9 Service menu District Heating Pipe Parameters LAP 25
6.4.10 Service menu System Settings 26
7 User settings ......................................................27
7.1 Activating a heating programme 27
7.2 Deactivating a heating programme 28
7.3 Setting a timer programme 29
7.3.1 Programming en bloc 29
7.4 Changing the heating characteristic 30
7.5 Changing the hot water temperature setting 31
7.6 Analogue room stat 32
7.7 Digital room controller 32

BIOCOM Operating Instructions
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Contents Page
8 Operating the heating system ..........................33
8.1 Starting up/Shutting down the system 33
8.2 Heating system checks 33
8.3 Fuel quality 34
8.4 Fuels 35
8.4.1 Pellets 35
8.5 Fuel storage 35
8.6 Filling/refilling the fuel store 36
8.7 Combustion air setting 37
8.8 Emptying the ash 38
9 Cleaning/care .....................................................39
9.1 Cleaning the fuel store 39
9.2 Interim cleaning 40
9.3 Complete cleaning 41
9.4 Cleaning at end of heating season 41
10 Rectifying faults.................................................42
11 Information messages/Fault codes..................43
12 Replacing fuses .................................................45
13 Log book.............................................................46
13.1 Weekly visual inspection 47
13.2 Monthly checks 47
13.3 Servicing 47

BIOCOM Operating Instructions
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1 Introduction BS-01-00-00-00-01-BAEN
You have made an excellent choice with the purchase of your
GUNTAMATIC boiler.
It is a product of many years’experience in boiler-making and
it is our sincere wish that your heating system provides you
with many years of satisfaction.
These instructions are intended as a guide to operation and
maintenance. Even the best boiler cannot operate effectively
without proper care and maintenance, so please read through
these instructions carefully and have your appliance
commissioned by an engineer authorised by GUNTAMATIC.
Most importantly, you should follow the safety instructions in
Section 2.
1.1 Brief description BC-01-01-00-00-01-BAEN
The BIOCOM is a modern biomass boiler available with power
outputs of 30, 40, 50, 75 or 100 kW. The fuel is fed to the
boiler from a fuel storeroom by a vacuum extraction system.
1.2 Type approval BS-01-02-00-00-01-BAEN
The boiler is designed as a Class 3 appliance as defined by
the draft standard ÖNORM EN 303-5 (CEN/TC7/WG 1 –Doc.
N 36-D) of 15/12/1996 and the agreement of the [Austrian]
Federal States according to Art. 15a BVG, in accordance with
the Austrian fire safety regulations, safety systems, CE and on
safety measures for small combustion heating systems and
the combustion heating system approval regulations (LGBl.
33/1992) of the Federal State of Steiermark. The original type
approval certificates are available for inspection at the
manufacturer's offices.
1.3 Further information BS-01-03-00-00-01-BAEN
The documentation consists of the following documents:
Planning Document
Installation instructions
Operating instructions
If you have any questions, please consult our Customer
Support.

BIOCOM Operating Instructions
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2 Important notes BS-02-00-00-00-01-BAEN
Your boiler has been designed and produced in accordance
with the latest technical advances and all applicable safety
regulations. Nevertheless incorrect operation, the use of
unapproved fuels or the failure to carry out necessary
maintenance and repairs can result in personal injury or
damage to property. You will avoid dangerous situations by
only using the boiler for the purpose for which it was designed
and by operating, cleaning and maintaining it correctly. Only
start up the heating system when it is in perfectly safe working
order.
2.1 Intended use BS-02-01-00-00-01-BAEN
The boiler is designed for heating central heating water and
for use as a central heating boiler.
2.2 Operating the heating system BS-02-02-00-00-01-BAEN
The heating system may only be operated and cleaned by
demonstrably trained persons (as per check-list). Children,
unauthorised persons or persons with a mental impairment
may only enter the boiler room under the supervision of an
authorised person. When unsupervised, the boiler room/fuel
store must be locked and the key kept in a place where it is
inaccessible to such persons.
2.3 Guarantee and liability BS-02-03-00-00-01-BAEN
Guarantee and liability claims for personal injury and/or
property damage are inadmissible if they are attributable to
one or more of the following causes:
use of the boiler for purposes other than that intended
failure to follow the instructions, guidance and safety
precautions given in the documentation
incorrect commissioning, operation, maintenance or
repair of the boiler
operation of the boiler when safety systems are
inoperative
unauthorised modifications
Caution:
Do not use the boiler to burn rubbish!
Burning rubbish will cause extensive
corrosion and consequently to a
substantial reduction in the service life of
the boiler.
Caution: Even if the opposite is requested, servicing
and repair work may only be carried out by
authorised specialists.

BIOCOM Operating Instructions
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2.4 Safety instructions BS-02-04-00-00-01-BAEN
To prevent accidents, small children should not be allowed
into the boiler room or the fuel storeroom. Please follow the
safety instructions below. By doing so, you will protect yourself
and prevent damage to your heating system.
Power switch BS-02-04-00-01-01-BAEN
Mains plug BS-02-04-00-02-01-BAEN
Repair work BS-02-04-00-03-01-BAEN
In an emergency: In the event of electric shock, disconnect
the power supply immediately.
Administer first aid. Call the duty doctor.
Fault rectification BS-02-04-00-04-01-BAEN
Unauthorised modifications BS-02-04-00-05-01-BAEN
Note: The power switch must remain switched on at
all times and may only be switched off when
the system is not in operation.
Danger: Risk of fatal injury from electric shock.
The mains power supply is brought to the
boiler via the plug marked Mains. That plug
and other components of the system remain
live even when the Power switch on the
control panel is switched off.
Danger: Repair work may only be carried out
by authorised technicians.
Touching live electrical components can
cause fatal injury.
Even when the Power switch is "OFF" some
components of the system are still live.
Therefore, when carrying out repair work it is
imperative that the power supply to the
heating system is disconnected by means of
the "mains plug" or a circuit breaker.
Note: If faults occur, the causes must first be
eliminated on the basis of the information
message on the display (F0...) before
resuming operation by means of the "Quit"
button.
Note: Do not make any unplanned changes to the
settings or any modifications to the heating
system.
Loss of guarantee entitlement

BIOCOM Operating Instructions
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Servicing work BS-02-04-00-06-01-BAEN
Emptying ash BS-02-04-00-07-01-BAEN
Boiler cleaning BS-02-04-00-08-01-BAEN
Flue gas fan BS-02-04-00-09-01-BAEN
Gaskets BS-02-04-00-10-01-BAEN
In an emergency: Take the person affected into the open
air immediately. Call the duty doctor.
Air supply BS-02-04-00-11-01-BAEN
Note: If there is more than one boiler in the same room, a
greater supply of fresh air must be provided.
Note: Service the boiler regularly or make use of
our Customer Service.
Danger: Glowing embers can cause fires.
Only remove the ash from the boiler or store it
in non-combustible containers.
Caution: Touching hot components can
cause skin burns.
The boiler must only be cleaned when it is
cold (flue gas temperature < 50°C)
Danger: Risk of injury from rotating parts.
The fan must only be removed when it is
disconnected from the power supply
(unplugged).
Danger: Risk of gas poisoning.
It is possible that flue gas could escape if
gaskets are damaged.
Have defective gaskets replaced by an
authorised technician.
Danger: Risk of suffocation
Inadequate air supply can be fatal.
Make sure there is an adequate supply of air.

BIOCOM Operating Instructions
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Flue draught regulator BS-02-04-00-12-01-BAEN
Safety clearances BS-02-04-00-13-01-BAEN
Entering the storeroom BS-02-04-00-14-01-BAEN
Filling the storeroom BS-02-04-00-15-01-BAEN
Danger: Risk of detonation.
A flue draught regulator with a pressure surge
compensator is an essential requirement.
Danger: Fire risk.
Do not store any flammable items in the close
vicinity of the boiler.
Follow the local regulations.
Danger: Potentially fatal health risk!
As with all organic materials, stored pellets
can produce gases, which then collect in the
storeroom. Therefore, entering the storeroom
is only allowed when it is empty (max. 1/5 full)
and only after ventilating it thoroughly for at
least 2 hours beforehand.
Storerooms that contain more than the above
amount of fuel may only be entered by
authorised service engineers after prior
testing of the air quality inside the storeroom.
Danger: Risk of injury!
Only enter the store room when the
system is switched off. Always shut off
the power supply before entering.
Affix a sign to the storeroom door.
Keep the storeroom doors locked.
Danger: Risk of poisoning and fire!
When filling the fuel storeroom from a tanker
truck or using a pressure-filling system, it is
imperative that the boiler is shut down (OFF
mode).
If this rule is ignored, flammable and
poisonous gases can be drawn into the
storeroom.

BIOCOM Operating Instructions
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Protection against freezing BS-02-04-00-16-01-BAEN
Fire extinguisher BS-02-04-00-17-01-BAEN
Note: Anti-freeze function.
The system can only perform its freezing
prevention function if sufficient fuel is
available and there are no faults.
Note: Provide a fire extinguisher.
There must be a fire extinguisher placed
immediately outside the boiler room door.

BIOCOM Operating Instructions
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3 System components BS-03-00-00-00-01-BAEN
3.1 Cutaway diagram of BIOCOM BC-03-01-00-00-01-BAEN
1.) Firebox door
2.) Stepped grate –primary air
3.) Combustion chamber
4.) Fuel spout
5.) Swirl jet –secondary air
6.) Reaction tube
7.) Inspection cover
8.) Helix baffles
9.) Tube-type heat exchanger
10.) Flue draught fan
11.) Heat exchanger cleaning mechanism
12.) Flue pipe
13.) Oxygen sensor
14.) Flue gas sensor
15.) Grate cleaner motor
16.) Ash auger
17.) Wheeled ash box
18.) Menu-based controller
19.) Fuel hopper
20.) Vacuum hoses
21.) Pellet storeroom
22.) Fabric hopper pellet store
19
20
22
19
20
21

BIOCOM Operating Instructions
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4 Safety systems BS-04-00-00-00-01-BAEN
To prevent the boiler overheating, the controller reduces the
heat output in certain situations. If the boiler still threatens to
overheat, the controller responds according to a set of defined
safety levels.
Safety level 1 BS-04-00-00-01-01-BAEN
15°C above specified temperature
The drive motor stops the fuel feed system and the flue
draught fan shuts down.
Safety level 2 PH-04-00-00-01-01-BAEN
Boiler temperature above 90°C
All heating pumps and the cylinder charging pump are
switched on to carry heat away from the boiler.
Safety level 3 BS-04-00-00-01-03-BAEN
Boiler temperature above 100°C
The STL (safety temperature limiter) trips and switches all
boiler control functions off while the heating circulation pumps
continue to run. The system remains switched off even if the
boiler temperature drops back below 90 °C. The system must
not be started up again until any faults have been rectified and
the boiler has been checked.
Power failure BS-04-00-00-04-01-BAEN
The controller, the flue draught fan and all circulation pumps
switch off due to lack of electricity if there is a power cut. The
glowing fuel bed on the grate continues burn with the natural
draught of the flue. As this operating mode is not ideal, a
larger amount of ash collects on the grate as well. As soon as
the electricity supply is restored, the controller takes control of
the heating system again.
Opening ash box or firebox door PH-04-00-00-02-01-BAEN
The drive motors stop feeding the boiler with fuel
The flue draught fan switches to maximum extraction speed
After the ash box/firebox door is closed, normal operation is
resumed

BIOCOM Operating Instructions
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5 Control panel description BS-05-00-00-00-01-BAEN
The appliance has a large touch-screen control panel with a
menu-based interface. All setting and query options are
shown on the display. All settings can be entered by pressing
the "buttons" on the touch screen. Any system messages are
displayed on the screen.
PH-05-00-00-01-01-BADE
1
2
3
Power switch (1) BS-05-00-00-02-01-BAEN
Normally remains permanently switched on. The power switch
may only be switched off when the system is not in operation.
STL (2) BS-05-00-00-03-01-BAEN
Excessive temperature (approx. 100°C) trips the safety
temperature limiter (STL) located under the cap (2) →
appliance operation is suspended → if the STL has tripped,
identify and eliminate the cause and then press in the STL
(button) with a thin object.
Touch-screen display (3) BS-05-00-00-04-01-BAEN
Pressing lightly with your fingertip on the relevant buttons on
the display opens the various program levels, menus and
submenus. All settings are made directly on the touch-screen
display.
Note: The system must also be disconnected from
the mains by unplugging the power lead when
carrying out repairs or servicing work.
Note: The system must not be started up again until
any faults have been rectified and the boiler
has been checked. If necessary, a heating
engineer must be called in.
Note: Never use sharp objects such as ball-point
pens or the like to operate the touch screen.

BIOCOM Operating Instructions
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6 Overview of menu and levels (menu structure) BC-06-00-00-00-01-BAEN
Fault screen
Information
Off
Status info
Normal
Boiler info
Hot water
MK Controller 0
info
Heating
MK Controller 1
info
Low
MK Controller 2
info
Low until
Thermal store HP0
info
RECHARGE HW
User Level
▲
Manual
Service level
Information level
Parameters menu
▼
Grate cleaning
▼
▼
User Level
Service level
CODE
Heating circuit 0
Parameters menu
CODE
Reset data
Heating circuit 1
Boiler parameters
Fault list
Heating circuit 2
▲
House level
Test program
Heating circuit 3
Commissioning
Heating circuit 4
HC0 parameters
Heating circuit 5
HC1 parameters
Heating circuit 6
HC2 parameters
Heating circuit 7
HC3 parameters
Heating circuit 8
HC4 parameters
DHW 0
HC5 parameters
DHW 1
Note:
Menus shown with a dashed border only appear if
activated on the Commissioning menu.
Changes to the settings on the Service and
Parameters levels may only be made with the
agreement of GUNTAMATIC.
HC6 parameters
DHW 2
HC7 parameters
Th/store pump HP0
HC8 parameters
Boiler cascade
DHW0 Parameters
User menu
DHW1 Parameters
Detail View
DHW2 Parameters
Date/Time
HP0 parameters
System settings
Layout of touch-screen display BS-06-00-00-01-01-BAEN
Header Scroll bar Scroll buttons
Symbols Select button
The header contains information about the level or menu selected. Operating statuses, sensor
readings and switch conditions can be queried in the Selection window. The various buttons
can be used to change and save settings or switch to different levels or menus, for example.
You switch between the levels and menus by touching the buttons directly on the display
screen.

BIOCOM Operating Instructions
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6.1 Information level (user) BC-06-01-00-00-01-BAEN
You use the "DOWN" and "UP" buttons to
navigate through the Information Level menu.
1) Only shown if one or more heating circuit controllers are activated.
2) Only shown if a thermal store is integrated in the system
Fault screen →highestpriority
Plain-language fault messages are displayed showing date and
time of occurrence
Fault is acknowledged by pressing "Quit" button
1)
Information level →Onlyshowniftheprogramme"Lowuntil"hasbeenactivated
Disappears after the set time has elapsed
Can be prematurely deactivated by pressing "Quit" button
Info level –Status →Standarddisplayonboiler
Shows boiler temperature
Shows boiler operating mode
Shows selected programme
Shows boiler output
1)
Shows outside temperature →Figureinbrackets=averagetemperature
Info level –Boiler →Showsboilerdata
Shows flue gas temperature
Shows CO2 level
Shows efficiency
Shows time in hours until ash warning is triggered
Shows fuel setting
Info level –Controller 0 →Heatingcircuitcontroller0(HCC0)
Shows domestic hot water temperature and operating mode for cylinder 0
Shows operating mode for heating circuit 0 →pumpheatingcircuit Shows boiler temp.
Shows operating mode for heating circuit 1 →mixerheating circuit Shows flow temp.
Shows operating mode for heating circuit 2 →mixerheating circuit Shows flow temp.
▼
Info level –Controller 1 →Heatingcircuitcontroller1(HCC1)
▼
Info level –Controller 2 →Heatingcircuitcontroller2(HCC2)
2)
Thermal store info →Showsthermalstoredata
Shows thermal store temperature at top
Shows thermal store temperature at bottom
Shows thermal store pump operating mode
Shows charging programme

BIOCOM Operating Instructions
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6.2 House level (user) BC-06-02-00-00-01-BAEN
All heating programmes and menus are listed and described
below:
3) Pressing the buttons takes you to the relevant programme/level
6.3 User level (User) BC-06-03-00-00-01-BAEN
Depending on the system configuration, the menu levels and
submenus may contain different items.
4) Important settings on User menu
5) Thermal store and charging programme settings
6) Facility for querying operating modes, sensor readings and switch conditions on Detail View menu
7) Facility for viewing/setting date and time on Date/Time menu
Heating and hot water switched off →Anti-freeze function active
Heating and hot water on as per timer programme
Hot water as per timer programme DHW summer →Heatingmodeswitchedoff
Heating mode →Dayandnight(hotwaterheatingaspertimerprogramme)
Low-temperature mode →Dayandnight(hotwaterheatingaspertimerprogramme)
Low-temperature mode until a specified time →Hotwateraspertimerprogramme
Hot water heating outside programmed charging times →Max.duration90min
3)
Constant heating to specified boiler temperature →SetonUsermenu
3)
Manual opening of grate for cleaning purposes
3)
→TakesyoutoUserlevel
3)
→TakesyoutoServicelevel →CODErequired
3)
→TakesyoutoParameterslevel →CODErequired
4)
User menu →Usersettings
Heating Circuit 0 menu →TimercontrolledpumpheatingcircuitonHCC0
Heating Circuit 1 menu →TimercontrolledpumpheatingcircuitonHCC0
Heating Circuit 2 menu →TimercontrolledmixerheatingcircuitonHCC0
Hot Water 0 menu →onHCC 0
5)
Thermal store pump HP0 menu →Thermalstoresettings
Boiler Cascade menu →Settingsforsequentialboilercontrol
6)
Detail View menu →Boilerdataandoperatingmodesareshown
7)
Date/Time menu

BIOCOM Operating Instructions
17
6.3.1 Heating Circuit menu (User) BS-06-03-01-00-01-BAEN
The Heating Circuit menu allows you to enter the settings for
the various heating circuits.
8) Options →Auto Heating circuit is switched ON/OFF according to demand and timer programme.
→Off The heating circuit is switched off.
→Constant The pump runs continuously; with mixer-valve heating circuits, the mixer valve is not operated
9) Modulation to "daytime required temperature" is only possible in conjunction with a room stat or room controller; raising or
lowering the required temperature shifts the heating curve up or down accordingly.
10) Modulation to "night-time required temperature" is only possible in conjunction with a room stat or room controller; in addition,
the outside temperature must be below that set in menu option "Night OFF OT" (hysteresis 2°C)
11) Options →0%No room effect programmed
→25% Modulation of room temperature based 25% on room temperature and 75% on outside temperature.
→50% Modulation of room temperature based 50% on room temperature and 50% on outside temperature.
→75% Modulation of room temperature based 75% on room temperature and 25% on outside temperature.
→100% Modulation of room temperature based 100% on room temperature.
→T 1°C If the required room temperature is exceeded by 1°C the heating circuit pump is switched off.
→T 2°CIf the required room temperature is exceeded by 2°C the heating circuit pump is switched off.
→T 3°C If the required room temperature is exceeded by 3°C the heating circuit pump is switched off.
12) A higher heating characteristic figure produces a higher required flow temperature at the same outside temperature
13) If the temperature drops below the set temperature during the low-temperature phase, the boiler heats to the required night-time
temperature.
14) The set outside temperature is exceeded during the heating phase, the heating circuits are switched off.
6.3.2 Hot Water menu (User) BS-06-03-02-00-01-BAEN
The Hot Water menu allows you to enter the settings for the
various domestic hot water circuits.
15) Options →Auto Charging pump is switched ON/OFF according to demand and timer programme.
→Off The charging pump is switched off.
→Constant The charging pump runs continuously
16) All charging times programmed in the "DHW timer programme" are active when the programme is set to "Normal".
17) All charging times programmed in the "DHW summer timer programme" are active when the programme is set to "Hot Water".
18) Options →No During charging of DHW cylinder, heating circuits can be enabled.
→Yes During charging of DHW cylinder, heating circuits cannot be enabled (factory setting =
recommended).
8)
Heating circuit control status
Facility for setting heating and low-temperature times
9)
Facility for setting daytime required temperature
10)
Facility for setting night-time required temperature
11)
Facility for setting room effect/thermostat function
12)
Facility for setting heating characteristic
13)
Changeover from low-temperature mode to night-time set temperature
14)
Outside temperature mode cut-off for heating circuits
15)
Hot water circuit control status
16)
Facility for setting hot water charging times
17)
Facility for setting summer hot water charging times
Facility for setting required hot water temperature
18)
Facility for setting hot water priority

BIOCOM Operating Instructions
18
6.3.3 Heating Circuit menu (User) BS-06-03-03-00-01-BAEN
The Thermal Store HP0 menu allows you to enter settings for
thermal store management.
19) Options →Auto Thermal store pump is switched ON/OFF according to demand and timer programme.
→Off The thermal store pump is switched off
→Constant The thermal store pump runs continuously
20) Options →Full The thermal store is fully charged
Charging switches off when the required thermal store temperature at T3 is reached and also the
required thermal store temperature minus the parameter TSbtm-Boff (-10°C) is reached at T2
→Part The thermal store is partially charged
Charging switches off when the required thermal store temperature is reached at T3 (= parameter
TS top-B off)
21) Thermal store only charged during charging times enabled in "Thermal store timer programme"
6.3.4 Boiler Cascade menu (User) PH-06-03-03-00-01-BAEN
On the Boiler Cascade Parameters menu (only visible on
boiler "A") you can make settings for sequential boiler control.
Second boiler in the cascade system = boiler "B", third boiler =
boiler "C", etc. Boiler "A" must be at address "0" on the router
module, boiler "B" at 1, boiler "C" at 2, etc. After reassigning
addresses on the router module, the boilers have to be
disconnected entirely from the power supply. Only after that
are the settings activated on the boiler.
22) Example 1: Boiler cascade system with one biomass boiler and one external boiler
→10% The external boiler is switched off as soon as the biomass boiler is running at only 90% of its
possible total output of 100%
→50% The external boiler is switched off as soon as the biomass boiler is running at only 50% of its
possible total output of 100%
Example 2: Boiler cascade system with two biomass boilers and one external boiler
→10% The external boiler is switched off as soon as the biomass boilers are running at only 180% of their
combined possible total output of 200%
(Possible total output of biomass boilers = 200% minus 2 x 10% for two boilers = 180%)
→50% The external boiler is switched off as soon as the biomass boilers are running at only 100% of their
combined possible total output of 200%
(Possible total output of biomass boilers = 200% minus 2 x 50% for two boilers = 100%)
19)
Status of special output HP0
20)
Facility for setting thermal store charging programme
21)
Facility for setting thermal store charging times
Facility for setting the thermal store required temperature →Sensor (T3)
Facility for setting the thermal store minimum temperature →Sensor (T3)
For setting time until boiler changeover →0h=noboilerchangeover
For setting time delay before second-stage boiler cuts in
Min. output of 1st stage for cut-in of 2nd stage after delay
Max. output of all stages for cut-out of last stage to cut in
For setting time delay before third-stage boiler cuts in
Min. output of all stages for cut-in of 3rd stage after delay
Max. output of all stages for cut-out of last stage to cut in
For setting time delay before fourth-stage boiler cuts in
Min. output of all stages for cut-in of 4th stage after delay
Max. output of all stages for cut-out of last stage to cut in
For setting time delay before cut-in of EXT boiler stage
Min. output of all stages for cut-in of EXT stage after delay
Max. output of all stages for cut-out of last stage to cut in
Facility for switching off external boiler stage →OFF=Ext.boilerstageisswitchedoff
22)
For setting cut-out hysteresis for external boiler stage

BIOCOM Operating Instructions
19
6.3.5 User menu (User) BC-06-03-04-00-01-BAEN
Depending on the system configuration, the menus may
contain different items.
23) Options →AUTO Boiler enabling dependent on enabling switch 22/23 on the boiler circuit board
(Enabling switch closed > Burner active on demand, heating circuit controller active)
(Enabling switch open > Burner off, heating circuit controller active)
→OFF Boiler not enabled regardless of enabling switch 22/23 on the boiler circuit board
(Enabling switch closed > Burner off, heating circuit controller active)
(Enabling switch open > Burner off, heating circuit controller active)
→CONSTANT Boiler permanently enabled regardless of enabling switch 22/23 on the boiler circuit board
(Enabling switch closed > Burner active on demand, heating circuit controller active)
(Enabling switch open > Burner active on demand, heating circuit controller active)
24) Options →OFF Flue gas testing function switched off
→ON Flue gas testing function switched on
6.3.6 Detail View menu (User) BS-06-03-05-00-01-BAEN
All possible system operating statuses, sensor readings and
switch conditions can be queried in Detail View. No settings
can be made on this menu. Its primary purpose is to aid
telephone diagnosis of possible fault causes and to assist the
GUNTAMATIC engineer with fault rectification.
6.3.7 Date/Time menu (User) BS-06-03-06-00-01-BAEN
Menu option Ash emptied →Press"YES"toconfirmafteremptyingashbox
Maximum time in hours until ash warning is triggered
23)
For selecting fuel setting →Setsthetypeoffuelbeingused
Boiler enabling options
24)
Manual filling of outfeed auger→G1
Manual filling of fuel hopper →Processstopsautomatically
For activating testing programme
Facility for setting the outfeed lock-out time →Norefillingoffuelhopper
Menu language setting

BIOCOM Operating Instructions
20
6.4 Service Level (Expert) BS-06-04-00-00-01-BAEN
CODE entry required.
Changes to the settings on the Service Level may only be
made with the agreement of GUNTAMATIC or an authorised
GUNTAMATIC engineer.
6.4.1 Service menu Reset Data (Expert) BS-06-04-01-00-01-BAEN
Caution: If the service menu option "Reset Data" is incorrectly used,
reconfiguration of the entire system may be necessary.
25) After a change of software version, only those parameters that have changed or been added in the new version are imported.
26) Caution: →All system settings including hours of duty and service interval timer readings are lost;
→afteracontrollerreset,thesystemisintheas-delivered condition;
→thesystemthenhastobereconfigured
6.4.2 Service menu Error list (Expert) BS-06-04-02-00-01-BAEN
Service menu Reset data →Caution: All system settings may be lost.
Service menu Fault screen →Faultmemory
Service menu Test program →Functiontestofallsystemcomponents
Service menu Commissioning →Activationofallsystemcomponents
Service menu HC0 Parameters →ParametersforHC0
Service menu HC1 Parameters →ParametersforHC1
Service menu HC2 Parameters →ParametersforHC2
Service menu DHW0 Parameters →ParametersforDHWcylinder0
Service menu HP0 Parameters →Parametersfor HP0
Service menu System settings→Systemparameters
For importing stored customer data if necessary
For saving changes to system configuration in customer data
25)
Imports only the modified parameters of a new software version
For resetting duty hours counter is to 0
For resetting service interval timer to 0
26)
Loads factory settings →Thesystemthenhastobereconfigured!
For resetting calibration after replacing the oxygen sensor
Plain-language fault messages are displayed showing date and time of
occurrence