Gymnova 3700 User manual

NM9j 29/11/06
3700
45 RUE G. DE FLOTTE
13012 MARSEILLE (FRANCE)
TEL : [phone]
FAX : [phone]
www.gymnova.com
[email protected]
Constantly aiming to improve our products, we reserve the right to make changes to the equipment and dimensions without further discussion.
Warning:
This equipment should be installed by a qualified individual.
The apparatus should be used by only one person at a time, supervised by a qualified individual and with appropriate
landing mats or a landing pit.
Using this equipment for purposes other than those originally intended is not allowed.
Compliance:
This equipment complies with the requirements of the European standards EN 913 "Gymnastic equipment - General safety
requirements and test methods" and EN 12655 "Gymnastic equipment – Rings – Safety requirements and test methods".
This equipment is F.I.G. approved.
Recommendations:
As shown in French Standard NF S52-400 the following is recommended:
-keep these instructions for subsequent reference (inspection, maintenance, etc.).
-periodically carry out predictive maintenance.
-depending on how much it is used, have the equipment serviced yearly or every few years.
Weight of the apparatus:
Ref. : 3700 —> 79 kg (174.17 lb)
Overall size:
-Apparatus without cabling: 2.70 x 0.10 m (106.30 x 3.94 in)
-Apparatus with standard cabling: 5.50 x 4.00 m (216.54 x 157.48 in)
Frame height:
-Maximum frame height: 6.05 m (238.19 in)
Packaging:
ASSEMBLY INSTRUCTIONS
RING FRAME
KEEP THIS
DOCUMENT
Package
Ref.
3700
Ring frame
Volume (ft3)
Weight (lb)
Dimensions (in)
370/04
Pair of
Lower uprights
1
1.939
59.52
120.08 x 7.09 x 3.94
370/07
Pair of
Upper uprights
1
1.515
63.93
111.02 x 7.48 x 3.15
370/06
Ring Frame
Head
1
3.440
17.64
65.75 x 20.87 x 4.33
3730
Pair of rings +
straps + cabling
1
0.434
4.41
14.17 x 12.20 x 4.33
3770/10
Ring frame
bracing cables
1
0.848
28.66
15.75 x 11.81 x 7.87
No.
of
Packages
5

6
13
11 8
109 1
2
12
5
4
7
3
IV. Adjusting the height (see Fig. 1):
1-Loosen the cables (13) using the quick tighteners (see NM181).
2-Slightly lift the upright (3) to remove the attachments (9) +(10) at the bottom of the uprights (3).
3-Raise or lower the uprights (3) until the bar is at the desired height.
4- Install the attachment elements (9) +(10) at the bottom of the uprights (3) into the hole of the sliding
tubes (1) corresponding to the desired height Moderately lock the attachment elements (9) + (10).
Important: Check that both sliding tubes (1) are adjusted to the same height - this is mandatory.
5-Retighten the cables (13).
V. Adjustment values (see Fig. 2):
Ring height: 1st hole = 2.60 m 2nd hole = 2.65 m 3rd hole = 2.70 m
4th hole = 2.75 m 5th hole (F.I.G.): = 2.80 m 6th hole = 2.85 m
7th hole = 2.90 m 8th hole = 2.95 m
VI. Maintenance:
1-A regular cleaning of the apparatus allows better viewing of the problems, if any (distortion, breakage, or corrosion).
2-Before use, check wear parts and safety elements each time for good condition and operation:
-pads (2),
-all the bracing cable elements (cables, tighteners, quick links locked, etc.).
-complete rings (6): cables (no shreded), straps (no cut seams), and swivel pins (tightened). We recommend to
change them regularly as required by usage frequency (at least every 3 years).
3-Check the tightening of cables (13) and closure of quick links, ... (see NM181), before each use.
4- Check the correct tightening of all attachment elements (9) + (10) + (11) and the locking of anchors.
5-Important:
-If a problem is detected or suspected, do not use the equipment as long as it has not been checked by a technician.
-Any damaged or distorted piece should be replaced as soon as possible.
V. Storage:
Always store the equipment away from humidity and heat.
I. Preparing the cables:
Refer to the Assembly Instructions NM181.
II. Assembling the apparatus (minimum of six people required)
(see Fig. 1):
Note: Prepare a clean area for assembling the apparatus.
1-Lay both lower uprights (3) parallel on the floor.
2-Fit the upper uprights (4) onto the lower uprights (3).
3-Fit the frame head (5),on each side, onto the lower upright (3) +
upper upright (4) assemblies.
4- Install the rings (6) on the frame head (5): insert each swivel pin
screw (8) through the frame head (5), firmly tighten the nuts (11).
5-In order to obtain the 2.80 m prescribed height for the rings (6)
with regard to the floor, install the attachment elements
(9) +(10) at the bottom of uprights (3) into the 5th hole
of the sliding tubes (1).
Moderately lock the attachment elements (9) +(10).
6-Install the pivots (12) into their housings on the floor
(if required), in line with the plotting.
III. Assembling, adjusting and tightening the cables:
Important: When the vertical position of the frame is adjusted, and before tightening the cables (13), do not forget to lock
all the attachment elements on floor.
Refer to the Assembly Instructions NM181.
NM9j - Page 2
Figure 1
Figure 2
2.80 m
Mat
Floor

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NM9j
RUE GASTON DE FLOTTE
13012 MARSEILLE
Tél. : [phone]
Fax : [phone]
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12
1
2
9
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THIS DOCUMENT IS THE PROPERTY OF GYMNOVA, IT IS CONFIDENTIAL AND SHALL NOT BE REPRODUCED WITHOUT PRIOR AUTHORIZATION
R
ING
FRAME
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spare kit
pack
included in 11
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included in 6
included in 6
pack
pack
pack
pack
included in 3
included in 3
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Handling pole for rings
Frame cabling
Support pivot
M14 H locknut
M10 H knurl nut
M10x70 H screw
Swivel pin of Ring
Pair of rings + straps
Pair of rings + cables
Frame head
Pair of upper uprights
Pair of lower uprights
Frame pad
Frame sliding tube
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3785
3700/10
328/02
VEHF14000Z
VEML10350Z
VH0010070Z
373/11
3720
3730
370/06
370/07
370/04
370/05
-
To order spare parts, provide the description, part no., and delivery date of the entire apparatus.
BY: J.GAUTIER DATE: 29/11/06
REFERENCE REMARKSITEM QTY DESCRIPTION
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1
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2
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1
1
2
2
NOT SHOWN
Ref. : 3700

NM181d 06/03/09
3700/40
45 RUE G. DE FLOTTE
13012 MARSEILLE (FRANCE)
TEL : [phone]
FAX : [phone]
www.gymnova.com
[email protected]
2
1
2
1
2
1
2
1
A
B
AB
A
B
A
B
Constantly aiming to improve our products, we reserve the right to make changes to the equipment and dimensions without further discussion.
Warning:
This equipment should be installed by a qualified individual.
The apparatus should only be used by one person at a time, under the supervision of a qualified individual.
Using this equipment for purposes other than those originally intended is not allowed.
Attachments that are not provided with the apparatus may only be used if the support complies with the CC34 specifications for
GYMNOVA chemical anchors, (ref. : 2005 or ref. : 2010) or CC22 for GYMNOVA retractable anchors, (ref. : 2000/40 - 2000/80).
Make sure that the quick links are closed and anchors are tightened before tightening the cables.
Do not use the equipment when the cables are slack.
Compliance:
This equipment complies with the requirements of the European standard EN 913 "Gymnastic equipment - General safety
requirements and test methods".
Recommendations:
As shown in French Standard NF S52-400 the following is recommended:
-keep these instructions for subsequent reference (inspection, maintenance, etc.).
-periodically carry out predictive maintenance.
-depending on how much it is used, have the equipment serviced yearly or every few years.
Packaging:
1 Pack (ref.: 3700/40) Dimensions: 400 x 300 x 220 mm (15.75 x 11.81 x 8.66 in)
Weight: 17 kg (37.5 lb) Volume: 0.0264 m3(0.93 ft3)
ASSEMBLY INSTRUCTIONS
STANDARD CABLING M'2009
FOR RING FRAMES
KEEP THIS
DOCUMENT
18.04'
13.12'
8.52'
Reference
line
The pivots (7) must be
aligned along the
reference line
18.04'
13.12'
14.00'
Reference
line
2.02' 2.02'
4.76'
4.76'
Ref. : 3700C
Ref. : 3770D
The spacing cable (10)
or the pivots (7)
should be in line with
the reference line

2
1
2
1
1
2 2
1
2
1
2
1
2
1
2
1
BBBB
A
A
AA
BB
BB
A
A
A
A
1
2
Fig. 6, 7 & 9
Fig. 6 & 7
Fig. 8
Fig. 8
Fig. 5
Fig. 5
NM181d - Page 2
I. Preparing the cables:
1 - Floor positioning (see Fig. 1, Fig. 2, Fig. 3 and Fig. 4):
-Plot the floor positioning of the anchors and distances between legs.
-Drill in accordance with the assembly instructions NM13 for chemical anchors or NM25 for retractable anchors
(for pivots (7): drill ø12,45 mm (1.77 in) deep, if required).
Important: - The cable attachment points must resist 800 daN (see: NF S52-400).
-It is mandatory that the uprights are aligned with the reference line.
TO
UPRIGHTS
TO FLOOR
(ANCHORS)
25 chain links
28.54 ft cables
2 - Layout of cabling items:
Ref. : 3770DRef. : 3700C
Distance between
pivots
16.40'
2.02' 2.02'
13.12'
6.56' 6.56'
14.00'
Distance between
pivots
18.04'
4.76' 4.76'
6,56' 6,56'
8.52'
16.40'
14.76'
18.04'
13.12'
Figure 1
Layout checking dimension:
22.31 ft diagonal
Figure 2
Layout checking dimension:
22.31 ft diagonal
Figure 3
Layout checking dimension:
22.31 ft diagonal
Figure 4
Layout checking dimension:
16,40 ft diagonal
Other possible
layouts
Layouts
F.I.G.
13.12'
25 chain links

34
36
4
8
4
8
5
3
3
99
33
3 - Assembly principle and precautions:
-Make sure you assemble the quick links (3) in the proper direction (always tighten downward) (see Fig. 5).
-Adjust the turnbuckles (5) to medium length to enable the cables to be adjusted easily.
Note: Do not lock the floor attachments so that the bracing flats (8) can be positioned.
Figure 6 & 7 - Quick link (3) / chain assembly
Figure 9 - Quick link (3) / quick tightener (4)
II. Assembling the cables (minimum of 6 people required):
-Identify the location of each cable using Figures 1, 2, 3 and 4 (on page 2) and overview (on 1st page).
-Once the respective position of the cables is determined, attach one end of each cable at mid-height of the frame
(uprights), and the other end at the top of the frame (head of 3770D and uprights of 3700C), observing the assembly direction
of the quick links (3) (see Fig. 5).
-Hook the cables (2) to the rear anchors (B) using the turnbuckles (5).
-Lift the frame and position it over the reference line or into the pivots (7).
-Hold the frame and hook the cables (1) to the front anchors (A) using the open quick tighteners (4).
-Set the frame assembly vertical (use a level) by adjusting the chain links, then fine-tune the adjustments using the
turnbuckles (5) of cables (1) and (2).
III. Adjusting and tightening the cables:
Important: Remember to lock all the floor attachments (9) before tightening the cables.
1-To fine-tune the tension of cables (1), open the quick tightener (4) (see Fig. 11), screw or unscrew the turnbuckle (5).
Lock the locknuts, then close the quick tightener (see Fig. 10).
2-Position the quick tightener (4) so that it is above the turnbuckle (5).
3 - Important: Lock the quick links (3) and the locknuts on turnbuckles (4) and (5) using the wrench.
Figure 8 - Chain + quick link (3) /pulley (6)
Figure 10 - Slack cabling: Open quick tightener Figure 11 - Tightened cabling:
Closed quick tightener
closing
direction
opening
direction
Top
Bottom
Figure 5 - Quick link (3) – assembling direction
tightening
direction RIGHT WRONG
IV. Maintenance:
1-A regular cleaning of the apparatus allows better viewing of the problems, if any (distortion, breakage, or corrosion).
2-Before use, thoroughly check wear parts and safety elements each time for good condition and operation: wear of cables,
quick links (3), chain links, bracing flats (8), quick tighteners (4), the turnbuckles (5) and pulleys (6).
3-Check the tightening of cables and closure of quick links, before each use.
4- Check that the anchors (9) are locked and that they do not draw out from the floor.
5-Make sure pulleys are not jammed.
6-Important:
-If a problem is detected or suspected, do not use the equipment as long as it has not been checked by a technician.
-Any damaged or distorted piece should be replaced as soon as possible.
V. Storage:
Always store the equipment away from humidity and heat.
chain links chain links
NM181d - Page 3

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NM181d
RUE GASTON DE FLOTTE
13012 MARSEILLE
Tél. : [phone]
Fax : [phone]
7
10
3
3
13
6
5
3
3
3
13
11 12
THIS DOCUMENT IS THE PROPERTY OF GYMNOVA, IT IS CONFIDENTIAL AND SHALL NOT BE REPRODUCED WITHOUT PRIOR AUTHORIZATION.
S
TANDARD
C
ABLING
M'2009
FOR
R
ING
F
RAMES
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each
spare kit
spare kit
not provided
not provided
not provided
not provided
each
each
each
spare kit
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spare kit
spare kit
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M12 Turnbuckle + Quick link
Share of 4 brac. flats+screws
Share of 2 brac. flats+screws
M’2000 spacing cable
4 retractable anchors
4 chemical anchors
Bracing flat
Support pivot
Single pulley, ø80
Turnbuckle M12 O/O
Quick tightener
Quick link No.8
Cable + turnbuckle
Cable + quick tightener
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QTELEMA812
3120/40
3120/20
3770/05
2000/40
2010
-
328/02
371/21
QTELE1012G
2550A
QMRA00008Z
3700/41
3700/42
To order spare parts, provide the description, part no., and delivery date of the entire apparatus.
BY: J.BRIOT DATE: 06/03/09
REFERENCE REMARKSITEM QTY DESCRIPTION
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-
-
-
-
-
-
-
-
-
-
-
-
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-
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4
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1
-
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4
2
4
4
2
18
2
2
25 links
25 links
Cables: 28.54 ft
Ref. : 3700/40
NOT SHOWN