H.c duke & son Electro freeze fm8 User manual

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H. C.Duke &Son, Inc. P/N 184979 October 2005 Printed in U.S.A.

COMPACT SERIES

SOFT SERVE FREEZER

Model FM8

184979 10/05

OPERATOR'S MANUAL

with Illustrated Parts List

Operator’s Manual

for the

Electro Freeze Model FM8

Compact Series

Soft Serve Freezer

i

ELECTRO FREEZE Model FM8

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184979

When you see this symbol on your freezer or in this

manual,bealerttothepotentialforpersonalinjury.

Followrecommendedprecautionsandsafe

operatingpractices.

WARNING

CAUTION

The signal words — DANGER, WARNING and

CAUTION — areused withthesafetyalert symbol

(DANGER decals on the freezer may or may not

havethesafety alert symbol, but themessageis the

same). Decals with the words DANGER, WARN-

ING or CAUTION appear on the freezer. DANGER

identifiesthemostserious hazard. Decals with the

words DANGER or WARNING are typically near

specifichazardsonthefreezer.Generalprecautions

are listed on CAUTION safety decals.

Inthismanual,CAUTION messages with the safety

alertsymbol call attention to safetymessages.

ii

SAFETY FIRST!SAFETY FIRST!

SAFETY FIRST!

Follow these four steps to safety ....

DANGER

2. Understand Signal Words ....

1. Recognize Safety Information ....Look for this safety

alert symbol throughout this manual.

ELECTRO FREEZE Model FM8

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184979

SAFETY FIRST!SAFETY FIRST!

SAFETY FIRST!

iii

3. Follow Safety Instructions ....

Read and understand all safety messages in this

manual. Read and understand the decal safety

messages on your freezer. Take notice of the

location of all decals on the freezer and keep the

safety decals in good condition. Check them

periodically and replace missing, damaged or

illegible safety decals. The safety decals must

remain in place and legible for the life of the

freezer. If you need new decals, use the

information and illustrations on pages iv and v of

this manual to identify the decal and call or write

to H.C. Duke & Son, Inc.

DO NOT attempt to operate this freezer until you

read and understand all safety messages and the

operating instructions in this manual.

4. Operate Safely ....

DO NOT allowuntrainedpersonnelto maintain or

servicethismachine. Failure to follow this

instructionmayresultinseverepersonalinjury. DO

NOT operatethefreezerunlessallservicepanels

andaccess doors are securedwithscrews.DO

NOT attempttomaintain or repair the freezeruntil

themainpowersupplyhasbeendisconnected.

Contactyour local Electro Freeze Distributor for

authorizedservice.

ELECTRO FREEZE Model FM8

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184979

iv

Safety Decal Locations

Do not attempt to operate the freezer

until all safety precautions and operating

instructions in this manual are read and

understood.

Takenotice ofallwarning,caution,instruc-

tionandinformationdecals(or labels)on

thefreezer asshown inthe figuretothe

right.Thelabelshavebeenputtheretohelp

maintainasafeworkingenvironment.

Thelabelshavebeendesignedtowithstand

washingandcleaning. Alllabelsmust

remainlegible forthe lifeof thefreezer.

Checklabelsperiodicallytobe surethey

canberecognizedaswarninglabels.

Ifit isnecessaryto replaceany label,

please contact your local authorized

ElectroFreeze Distributoror H.C. Duke&

Son,Inc. When readyto order, youwill

needtodeterminethe(1)partnumber,(2)

typeof label,(3) locationoflabel,and(4)

quantityrequired,andincludeareturn

shippingaddress.

Youmaycontactyourlocalauthorized

ElectroFreezeDistributor,asfollows:

Name:

Address:

Phone:

or — forfactoryserviceassistance —contact

H.C. Duke&Son,Inc. ElectroFreeze

ServiceDepartmentbyphoneorFAX:

Phone: (309)755-4553

(800)755-4545

FAX: (309)755-985

8

E-mail: [email protected]

(Thedecalsonthenextpagearenumbered

1and2.Thosenumberscorrespondtothe

numbersinthetablebelow.Thetable

providesthepartnumber,description,and

quantityforeachdecal.)

No. Part No. Description (Qty)

1 P/NHC165126 Decal—Panel Removal Warning(3)

2 P/NHC165025 Decal — Beater Warning (1)



ELECTRO FREEZE Model FM8

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184979

Safety Decal Locations

v

ELECTRO FREEZE Model FM8

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184979

Table of Contents

SECTION DESCRIPTION PAGE

SAFETY

..............................................................................................ii

PART I

1. INTRODUCTION

.......................................................................... 1

2. NOTE TO INSTALLER

............................................................... 1

3. ELECTRICAL REQUIREMENTS

........................................... 2

4. SPECIFICATIONS

........................................................................ 2

4.1 Particulars. ........................................................................................... 2

4.2 DataPlate ............................................................................................. 3

4.3ReferenceInformation ............................................................................. 3

4.4 InstallationDate ..................................................................................... 3

4.5Dimensions. .......................................................................................... 4

5. PART NAMES AND FUNCTIONS

......................................... 5

6. OPERATOR CONTROLS & INDICATORS

........................ 7

6.1 SelectorSwitch ...................................................................................... 7

6.2 Day-NightSwitch ................................................................................... 8

6.3 "ADDMIX"IndicatorLight ........................................................................ 8

6.4 MixFloat ............................................................................................... 8

6.5 MixFeedTube&Regulator ....................................................................... 9

7. DISASSEMBLY AND CLEANING

........................................ 10

7.1 CleaningAccessories ............................................................................ 10

7.2 DisassemblyInstructions ........................................................................ 11

7.3 CleaningInstructions ............................................................................. 13

8. ASSEMBLY

..................................................................................... 15

9. START-UP INSTRUCTIONS

.................................................. 17

9.1 Sanitizing ............................................................................................ 17

9.2 Priming ............................................................................................... 18

vi

ELECTRO FREEZE Model FM8

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184979

Table of Contents

(continued)

SECTION DESCRIPTION PAGE

10. CLOSING PROCEDURES

......................................................

20

10.1 NightSwitchOperation ........................................................................ 20

10.2 DrainingProductFromFreezer .............................................................. 21

11. SOFT SERVE INFORMATION

..............................................

22

11.1 Overrun ........................................................................................... 22

11.2 Rerun ............................................................................................... 22

12. ROUTINE MAINTENANCE

...................................................

23

13. TROUBLESHOOTING TABLE

.............................................

24

PART II

MODEL FM8 REPLACEMENT PARTS WITH ILLUSTRATIONS

..

*

RefertoPartIITableofContentsforhelpwithlocatingpartnumbersandillustrations.

vii

ELECTRO FREEZE Model FM8

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1 Introduction

The FM8 freezer is designed to produce

soft serve ice cream, ice milk, yogurt,

and similar frozen dairy products, with a

product serving temperature range of

15° to 25°F (-9 to -4°C). If such products

are prepared from powdered concen-

trate, they should be precooled to 40°F

(4°C) prior to introduction to the freezer.

Use of other products in this machine is

considered misuse (see Warranty).

This manual has been prepared to assist

you in the proper operation and general

maintenance of the Electro Freeze

Model FM8 freezer.

Make sure all personnel responsible for

equipment operation completely read

and understand this manual before

operating the freezer. When properly

operated and maintained, the freezer

will produce a consistent quality product.

If you require technical assistance,

please contact your local authorized

Electro Freeze Distributor, as follows:

Name:

Address:

Phone:

For factory service assistance — contact

H.C. Duke & Son, Inc. Electro Freeze

Service Department as follows.

Phone: (309) 755-4553

(800) 755-4545

FAX: (309) 755-9858

E-mail: [email protected]





2 Note to Installer

This freezer must be installed and

serviced by an Electro Freeze Distributor

in accordance with the installation

instructions.

Air cooled models require a minimum of

3-inches (7.6 cm) air space on both

sides and back of the freezer for ad-

equate ventilation.

If this freezer is to be used in a self-

service application, it is recommended

that the machine be fitted with a self-

service kit. Contact your Electro Freeze

Distributor or H. C. Duke & Son, Inc. for

this kit.

Test the operation of the head switch

prior to placing the freezer in service.

See Section 12, Routine Maintenance,

Monthly.

After installation the warranty registration

card must be completed and returned to

validate the warranty.

ELECTRO FREEZE Model FM8

2

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1. Always verify electrical specifica-

tions on the data plate (figure 4-1) of

each individual freezer. Data plate

specifications will always supersede the

information in this manual.

2. This freezer requires a protected

20 amp 220 volt circuit. Connect the

freezer to a circuit separate from any

other electrical equipment. The freezer

plug will fit a NEMA 6-20R receptacle.

See figure 3-1.

3. Supply voltage must be within

±10% of voltage indicated on the name-

plate.

4. An easily accessible main power

disconnect must be provided for all

poles of the wiring to the freezer.

3 Electrical Requirements

4.1 Particulars

4 Specifications

Width (in/cm) 26.25/67

Height (in/cm) 56/142

Depth (in/cm) 25.25/64

Weight (lbs/kg) 558/253

Voltage* 208-230/60/1

Circuit Ampacity 20.0

Compressor (2) 3/4 HP/

3600(BTUH) .56 kw (Motor)

1.1 kw (Cooling)

CAUTION

All materials and connec-

tions must conform to

local requirements and be

in compliance with the

National Electric Code

(NEC).

CAUTION

To prevent accidental

electrical shock, a

receptacle with a positive

earth ground is required.

Figure 3-1 Plug

Beater Motor (2) 3/4 HP/.56 kw

Refrigerant R-404a

Charge (ea. side) 20 oz/.57 kg

Cooling Air

Hopper (2) 10 qts/9.5 liters

Cylinder (2) 2.5 qts/2.4 liter

*Contact factory for other voltages.

ELECTRO FREEZE Model FM8

184979

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4.2 Data Plate

The data plate provides important

information that the operator should

record and have available for parts

ordering, warranty inquiries and service

requests.

Figure 4-1

4.3 Reference Information

Fill in the following information as soon

as you receive the Electro Freeze FM8.

(The item numbers — encircled, be-

low — correspond with the callout

numbers in figure 4-1.)

1 Model Number: _______________

2 Serial Number: _______________

3 Electrical Spec: Voltage _______

Phase _______ Hertz ________

4 Total Amps: __________________

5 Minimum Circuit Ampacity: _____

4.4 Installation Date

Write in Reference

Information HERE!

(

Fill in the date of installation, and the name, address, and phone number of the

installer in the space provided below. This information will be needed when ordering

parts or service for the FM8 Freezer.

Date of installation: _________________________________________

Installed by: _________________________________________

Address: _________________________________________

_________________________________________

Phone: _________________________________________

ELECTRO FREEZE Model FM8

4

184979

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Figure 4-2 Electro Freeze Model FM8 Dimensions

4.5 Dimensions

The dimensions of the FM8 freezer are

provided in figure 4-2, below.

ELECTRO FREEZE Model FM8

184979

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5 Part Names and Functions

6 HANDLE - DISPENSE.

Opens

and closes the plunger to start

and stop the flow of product

from the freezer.

7 PIN - HANDLE. Secures

handle to the head.

8 KNOB - HAND.

Secures the

head to the freezing cylinder.

9 NOZZLE.

Shapes the frozen

product being served.

Figure 5-1 Head Assembly

1 HEAD.

Encloses the freezing

cylinder and provides an opening

for product to be dispensed.

2 O-RING - HEAD

.

Seals the

head to the freezing cylinder.

Must be lubricated.

3 PLUNGER.

Seals the product

opening in the head when

closed. Allows product to flow

when open.

4 ROD - PLUNGER.

Starts the

freezer when dispensing. Must

be in place before freezer will

operate.

5 O-RING - PLUNGER. Seals the

plunger in the head. Must be

lubricated to seal and slide

freely.

ELECTRO FREEZE Model FM8

6

184979

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5 Part Names and Functions (continued)

1 SHAFT - ASSY. BEATER.

Rotates in the freezing cylinder

blending air and mix and ejecting

product.

2 BAR - BREAKER.

Keeps

product blended in the center of

the beater shaft.

3 BLADE - SCRAPER.

Scrapes

the frozen product from the

freezing cylinder.

4 SEAL - ASSY.SHAFT.

Seals

the opening between the freezing

cylinder and the beater shaft.

Figure 5-2 Beater Shaft Assembly

1 O-RING - MIX FEED INSERT.

Holds the regulator in place in

the mix tube. Must be lubricated.

2 INSERT-ASSY MIX FEED.

Provides a positive shut off of

mix flow to the freezing cylinder.

3 TUBE - MIX FEED. Meters the

correct amount of mix and air into

the freezing cylinder from the

hopper.

4 O-RING - MIX FEEDTUBE.

Seals the opening between the

hopper and mix feed tube. (O-

rings do not need lubrication.)

Figure 5-3 Mix Feed Tube Assembly

ELECTRO FREEZE Model FM8

184979

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6.1 Selector Switch 1

This three-position switch selects the

mode of operation of the freezer.

a. “CLEAN” (left) — This position

operates the beater only (no refrigeration

to the cylinder). Always use this mode

when performing cleaning and sanitizing

operations.

b. “OFF” (center) — In this position

the beater motor will not operate and no

refrigeration will be provided to the

cylinder.

The following paragraphs describe the

operator controls and indicators. Refer to

figure 6-1 for location of these controls

and indicators on the Model CS8 freezer.

NOTE: The plunger rod must be in place

before the freezer will operate in “DAY”,

“NIGHT”, or “CLEAN” position.

CAUTION

Test operation of the head

switch prior to placing the

freezer in service. See Sec-

tion 12, Routine Maintenance,

Monthly.

Figure 6-1

6 Operator Controls

Important:

Do not use the automatic position

with water or sanitizer in the cylinder

or hopper — the freezer will be

damaged.

c. “AUTO” (right) — This position

activates both the beater motor and

refrigeration unit. This is the normal

operating position.

ELECTRO FREEZE Model FM8

8

184979

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6 Operator Controls (continued)

6.2 Day– Night Switch 2

6.4 Mix Float

The float must be installed on the

sensor tube for the “ADD MIX” indicator

light to work.

Figure 6-2

6.3 “ADD MIX” Indicator Light 3

b. “NIGHT” (right) — This energy-

saving mode will reduce product agita-

tion. The freezer will automatically cycle

to maintain temperatures below 41°F

(5

°

C). Use this position when the freezer

will not be in use for periods of more

than an hour.

a. “DAY” (left) — The low tempera-

ture thermostat controls the system

refrigeration to maintain the product

serving temperature between 18

°

to

21°F (-8° to -6°C). This is the normal

operating position.

When lit, this light indicates the mix in

the hopper is at a low level and should

be refilled as soon as possible. Always

maintain at least 2 inches (5.1 cm) of

mix in the hopper. For best operating

results keep hopper full.

Important:

If proper mix level is not maintained,

a freeze-up may occur and damage

the freezer.

ELECTRO FREEZE Model FM8

184979

9

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6 Operator Controls (continued)

6.5 Mix Feed Tube & Insert

Figure 6-3

Figure 6-4

This two-position regulating device

(figure 6-3) meters the correct amount

of mix and air into the freezing cylinder.

a. “OPEN” - Always use this posi-

tion when dispensing product. (See

figure 6-4. When OPEN you can see

clear through the hole in the top of the

mix feed tube.)

Important:

If product is dispensed when the

regulator is in the “CLOSED” posi-

tion, a freeze-up will occur and may

damage the freezer.

b. “CLOSED” - Use this position

when the freezer is in the “NIGHT”

mode, and when product will not be

dispensed for a long period of time.

(See figure 6-4. When CLOSED you

cannot see through the hole in the top

of the mix feed tube — the white plastic

regulator tube inside will block the hole.)

Location

INSERT

ELECTRO FREEZE Model FM8

10

184979

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It is important that the freezer be disas-

sembled, washed, lubricated and sani-

tized before operation.

The cleaning and sanitizing instructions

explained in this manual are required to

maintain a clean, sanitary freezer. The

freezer should be disassembled,

cleaned, reassembled, lubricated and

sanitized daily to ensure the best pos-

sible product and freezer operation.

7 Disassembly and Cleaning

Persons assembling, cleaning or sanitiz-

ing the freezer must wash and sanitize

hands and forearms with an approved

sanitizer.

7.1 Cleaning Accessories

The following are accessories necessary for cleaning, sanitizing and disassembly/

assembly.

1. BRUSH, Cylinder. 4-inch diam-

eter with 28-inch handle, used for

cleaning the cylinder.

2. BRUSH, Double end. 1-1/8 inch

diameter and 7/16-inch diameter, used

for cleaning the drain tube, mix inlet tube

and mix feed tube.

3. BRUSH, General parts cleaning.

1-inch diameter, 12-inches overall

length, used for cleaning the head.

4. BRUSH, Mix feed assembly. 1/

4-inch diameter, 18-1/2 inches overall

length used for cleaning the mix feed

tube and regulator.

5. LUBRICANT, Petrol Gel. Ap-

proved lubricant for moving parts and O-

rings. See assembly instructions for

lubricating points.

6. KIT, O-ring. This kit contains all

O-rings and seal needing replacement

on a regular basis.

Figure 7-1 Accessories

3

54

2

1

ELECTRO FREEZE Model FM8

184979

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7.2 Disassembly Instructions

CAUTION

To avoid electrical shock or

contact with moving parts,

make sure all switches are

in the “OFF” position and

that the main power supply

is disconnected.

3. Remove the handle pin (7),

plungers (3) and nozzles (9) from head

(1).

4. From each side of the freezer,

remove the beater shaft (10, figure 7-3)

from the cylinder. Then remove breaker

bar (11), scraper blades (12) and shaft

seal (13) from the beater shaft.

5. Remove hopper cover, drip tray,

and drip tray insert.

6. Remove the mix feed tube (figure

7-4) and mix float from the hopper.

1. If there is product in the freezer,

refer to Section 10, Closing Proce-

dures, 10.2 Draining Product.

2. Remove plunger rods (4, figure

7-2) and hand knobs (8), and pull

dispensing head (1) straight out.

Figure 7-2 Disassemble the dispense head

— continued

ELECTRO FREEZE Model FM8

12

184979

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CAUTION

To prevent bacteria growth,

remove all O-rings when

cleaning. Failure to do so

could create a health

hazard.

7. Remove the insert (2) from the

mix feed tube. Remove the O-ring (1)

from the insert. Remove the O-rings (4)

from the mix feed tube (1).

8. Remove the O-rings (figure 7-2,

#2) from the head (1). Remove the O-

rings (5) from the plungers (3). Remove

the shaft cup seals from the washer on

the shaft seal assembly (figure 7-3, #13).

7.2 Disassembly Instructions (continued)

Figure 7-4 Disassemble the Mix Feed

Tube

Figure 7-3 Dissasemble the Beater

Shaft

H.C Duke & Son Electro Freeze FM8 User manual

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