h/p/cosmos 170-190/65 Series Service manual

treadmill h/p/cosmos®170-190/65
IMPORTANT! READ CAREFULLY BEFORE USE!
KEEP FOR FUTURE REFERENCE!
date: 22.09.2021
revision: 1.05
article number: cos105000_170-190_65_en
MCU6 rmware version: cos101010fw_1.25.0053*
GUI version: cos101000-v1.4.0206*
Windows 10 Image: cos101000ap (WIN10 2016 INDEX01)*
Inverter Parameter: cos103791-01 (INDEX02)*
ahead of time®
h/p/cosmos sports & medical gmbh
The copyright of this document, media, design, software and intellectual property is owned by
h/p/cosmos sports & medical gmbh, except where explicitly stated differently.
Warning: All rights reserved. Unauthorized copying, reproduction, hiring, lending,
public performance and broadcasting prohibited. E&OE Errors and Omissions Excepted.
*subversions may be included. See screenshots.
❚ 170-190/65 MCU6
quasar®
models
❚ quasar® sport
❚ quasar® med
❚ pulsar® sport
❚ pulsar® med
original instructions for use
❚ stellar® sport
❚ stellar® med
❚ stellar® sport 190/65
❚ stellar® med 190/65
incl. OEM Variants
Copyrigth: h/p/cosmos sports & medical gmbh
operation manual: cos105000_170-190_65_en rev. 1.05 dated 22.09.2021
page 1 of 97

These instructions for use are only valid for the original conguration of the rst delivery of the devices pictured below.
Please refer to the latest version of this document, available at: www.hpcosmos.com
These instructions for use are available on request as print version at [email protected]
❚ 170-190/65 MCU6
Product family: treadmill h/p/cosmos 170-190/65 (quasar, pulsar)
Manufacturing year: from 2020
Basic UDI-DI: 4050588004002
Models:
sport med
pulsar® sport
UDI-DI: 4050588003074
[cos30004-01va01]
quasar® sport
UDI-DI: 4050588002947
[cos30003-01va01]
quasar®med
UDI-DI: 4050588002954
[cos30003-01va02]
pulsar® med
UDI-DI: 4050588003081
[cos30004-01va02]
stellar®sport
UDI-DI: 4050588002992
[cos30003-01va05]
stellar®med
UDI-DI: 4050588003005
[cos30003-01va06]
stellar®190/65 sport
UDI-DI: 4050588003012
[cos30004-01va05]
stellar®190/65 med
UDI-DI: 4050588003029
[cos30004-01va06]
sport med
quasar® lt
UDI-DI: 4050588003012
[cos30003-01va03]
quasar®lt med
UDI-DI: 4050588003029
[cos30003-01va04]
pulsar® lt
UDI-DI: 4050588003135
[cos30004-01va03]
pulsar®lt med
UDI-DI: 4050588003142
[cos30004-01va04]
pulsar® sport OEM
UDI-DI: 4050588003098
[cos30004-01va07]
pulsar® med OEM
UDI-DI: 4050588003104
[cos30004-01va08]
quasar®sport OEM
UDI-DI: 4050588002961
[cos30003-01va07]
quasar®med OEM
UDI-DI: 4050588002978
[cos30003-01va08]
Copyrigth: h/p/cosmos sports & medical gmbh
operation manual: cos105000_170-190_65_en rev. 1.05 dated 22.09.2021
page 2 of 97

Dear customer,
Thank you for choosing this premium device.
Since its establishment in 1988, h/p/cosmos® has strongly inuenced sports, athletics,
ergometry, rehabilitation, and science through the development and distribution of new
products, software, system solutions, and application methodologies.
During this time the company, based in Traunstein, Germany, has developed into THE
German specialist for manufacturing treadmill ergometers and systems for tness, sports,
sports science, sports medicine, athletics, biomechanics, medicine, rehabilitation, therapy,
ergometry, performance diagnostics, and scientic research.
Many developments and pioneering work from h/p/cosmos® have inuenced not only product
design and functionality but also their usage and methodologies.
Your success with our devices is the primary goal of h/p/cosmos.
This is why we offer individual devices as well as comprehensive system solutions.
You will nd a wide range of options and accessories in these instructions for use and at www.
hpcosmos.com.
At h/p/cosmos, the quality and safety of our products is our highest priority.
These instructions for use include all of the information needed to operate the device correctly
and safely.
Please read them carefully before use and keep them available at all times.
We hope you will have a lot of fun and success as you work with your h/p/cosmos device.
Franz Harrer
President & CEO
h/p/cosmos sports & medical gmbh
Franz Harrer
President & CEO
h/p/cosmos sports & medical gmbh
❚ 150/50 LC 150/50 150/50 new 170-190/65 200-300/75-125 emotion
Copyrigth: h/p/cosmos sports & medical gmbh
operation manual: cos105000_170-190_65_en rev. 1.05 dated 22.09.2021
page 3 of 97

Content
1 Symbols and Labels .......................................................................................................... 7
1.1 Symbols used (general) ............................................................................................................................7
1.2 Symbols used (transport) ..........................................................................................................................8
1.3 Structure....................................................................................................................................................8
1.4 Labels on device .......................................................................................................................................9
2 Description....................................................................................................................... 10
2.1 Illustration................................................................................................................................................10
2.2 Function...................................................................................................................................................10
3 Intended Use (med)......................................................................................................... 11
3.1 Intended use / Indications / Target Population ........................................................................................11
3.2 Intended operator....................................................................................................................................12
3.3 Intended location.....................................................................................................................................12
3.4 Intended duration / exercise stop ............................................................................................................12
3.5 Contraindications.....................................................................................................................................13
4Intended Use (sport)........................................................................................................ 14
4.1 Intended use............................................................................................................................................14
4.2 Intended operator....................................................................................................................................14
4.3 Intended location.....................................................................................................................................14
4.4 Intended duration / exercise stop ............................................................................................................14
4.5 Contraindications.....................................................................................................................................15
5Safety (med).................................................................................................................... 16
5.1 Safety information – Forbidden use ........................................................................................................16
6Safety (sport)................................................................................................................... 18
6.1 Safety information – Forbidden use ........................................................................................................18
7.2 Fall prevention devices............................................................................................................................20
7.3 Emergency dismount...............................................................................................................................22
7.4 Emergency off / safety stop .....................................................................................................................23
7.5 Emergency stop / Quick stop ..................................................................................................................23
7.6 Unauthorized access...............................................................................................................................24
7.7 Residual risk / Side effects (med)............................................................................................................24
7.9 Firefighting...............................................................................................................................................25
7.10 All-pole disconnection............................................................................................................................25
7Safety .............................................................................................................................. 20
7.8 Cybersecurity ..........................................................................................................................................25
7.11 Summary of safety and clinical performance ........................................................................................25
Copyrigth: h/p/cosmos sports & medical gmbh
operation manual: cos105000_170-190_65_en rev. 1.05 dated 22.09.2021
page 4 of 97

8Preparation...................................................................................................................... 26
8.1 Further preparation locomotion ...............................................................................................................27
9UserTerminal ................................................................................................................... 28
9.1 General Description.................................................................................................................................28
9.2 TochScreen ............................................................................................................................................29
9.3 Keys ........................................................................................................................................................30
9.4 Connection of external devices / Interfaces ............................................................................................31
10 Position of Subject and Operator................................................................................... 32
11 Operation ...................................................................................................................... 33
11.1 General application procedure .............................................................................................................33
11.2 Overview of operation modes ...............................................................................................................34
11.3 Manual mode ........................................................................................................................................35
11.4 Profile mode .........................................................................................................................................36
11.5 Cardio mode..........................................................................................................................................38
11.6 Test mode .............................................................................................................................................40
11.7 Interfere with automatic program ..........................................................................................................42
11.8 Pause function.......................................................................................................................................43
11.9 Acceleration levels.................................................................................................................................44
11.10 User Options .......................................................................................................................................45
12 Accessories / compatible devices.................................................................................. 46
12.1 Creating Systems..................................................................................................................................46
12.2 Overview of accessories .......................................................................................................................46
12.3 Compatible devices...............................................................................................................................49
13Disinfection / Cleaning................................................................................................... 50
14Maintenance .................................................................................................................. 51
14.1 Intervals and competences....................................................................................................................51
14.2 Daily inspection .....................................................................................................................................51
14.3 Lubrication.............................................................................................................................................52
14.4 Adjustment of running belt.....................................................................................................................53
14.5 Issues for qualified service personnel ...................................................................................................54
14.6 Safety inspection ...................................................................................................................................54
14.7 Spare parts and consumables...............................................................................................................54
15Troubleshooting............................................................................................................. 55
15.1 General troubleshooting........................................................................................................................55
15.2 RS232 troubleshooting..........................................................................................................................56
15.3 Error messages.....................................................................................................................................56
Copyrigth: h/p/cosmos sports & medical gmbh
operation manual: cos105000_170-190_65_en rev. 1.05 dated 22.09.2021
page 5 of 97

16Technical data (med) ..................................................................................................... 57
16.1 UserTerminal .........................................................................................................................................57
16.2 Dimensions............................................................................................................................................57
16.3 Loads.....................................................................................................................................................57
16.4 Emissions..............................................................................................................................................57
16.5 Essential performance characteristics...................................................................................................58
16.6 Environmental conditions ......................................................................................................................58
16.7 Technical and legal requirements..........................................................................................................59
16.8 EMC tests..............................................................................................................................................59
16.9 Classification .........................................................................................................................................59
16.10 Certificates ..........................................................................................................................................60
16.11 Interfaces (RS232, D-SUB, 9-pole) .....................................................................................................60
16.12 Voltage, Current, Performance............................................................................................................60
16.13 Programs, Software.............................................................................................................................61
16.14 All-pole disconnection..........................................................................................................................61
17Technical data (sport) .................................................................................................... 62
17.1 UserTerminal .........................................................................................................................................62
17.2 Dimensions............................................................................................................................................62
17.3 Loads.....................................................................................................................................................62
17.4 Emissions..............................................................................................................................................62
17.5 Essential performance characteristics...................................................................................................63
17.6 Environmental conditions ......................................................................................................................63
17.7 Technical and legal requirements..........................................................................................................64
17.8 EMC tests..............................................................................................................................................64
17.9 Classification .........................................................................................................................................64
17.10 Certificates ..........................................................................................................................................65
17.11 Interfaces (RS232, D-SUB, 9-pole) .....................................................................................................65
17.12 Voltage, Current, Performance............................................................................................................65
17.13 Programs, Software.............................................................................................................................66
17.14 All-pole disconnection..........................................................................................................................66
18Liability and Warranty .................................................................................................... 67
19Expected Lifetime .......................................................................................................... 67
20 Disposal ......................................................................................................................... 67
21 Annex I .......................................................................................................................... 68
22 Annex II (pre- & self- defined tests)................................................................................ 71
23 Annex III (Accessories)................................................................................................... 77
23 Contact .......................................................................................................................... 98
Copyrigth: h/p/cosmos sports & medical gmbh
operation manual: cos105000_170-190_65_en rev. 1.05 dated 22.09.2021
page 6 of 97

1 Symbols and Labels
1.1 Symbols used (general)
Illustration Description Reference
CE sign, declaration that the essential requirements
(here with number of notied body) were met
(acc. to medical device directive 93/42/EEC
or medical device regulation EU 2017/745)
CE sign, declaration that the essential requirements were met (according to machinery directive 2006/42/EC)
General warning (danger, warning or caution statements) (DIN EN ISO 7010 W001)
Warning of obstacles (stumbling) (DIN EN ISO 7010 W007)
Warning of electrical voltage (DIN EN ISO 7010 W012)
Warning of hot surface (DIN EN ISO 7010 W017)
Warning of counter rotating rollers (trapping zones) (DIN EN ISO 7010 W025)
Follow instructions for use (DIN EN ISO 7010 M002)
Potential equalization (IEC 60445)
Protection ground (IEC 60417-5019)
Chassis ground (IEC 60417-5020)
Alternating current (AC) (IEC 60417-5032)
Applied part of type B (IEC 60417-5840)
Manufacturer (ISO 15223-1)
2018-10-01
Manufacturing date (ISO 15223-1)
Separate collection for electrical and electronic equipment (2012/19/EU)
❚ 150/50 LC 150/50 150/50 new 170-190/65 200-300/75-125 emotion MCU6
Copyrigth: h/p/cosmos sports & medical gmbh
operation manual: cos105000_170-190_65_en rev. 1.05 dated 22.09.2021
page 7 of 97

Illustration Description Reference
Fragile, Handle with care (ISO7000-0621)
This way up (ISO7000-0623)
Keep dry (ISO7000-0626)
Centre of gravity (ISO7000-0627)
Temperature limitations (ISO7000-0632)
Do not stack (ISO7000-2402)
1.2 Symbols used (transport, packing & storage)
1.3 Structure
Illustration Description
sport Pages marked with the following symbol are applicable for medical devices, only.
sport Pages marked with the following symbol are applicable for sports devices, only.
med
sport
❚ 150/50 LC 150/50 150/50 new 170-190/65 200-300/75-125 emotion MCU6
All pages without special marking (med or sport) are applicable for both applications and devices.
Copyrigth: h/p/cosmos sports & medical gmbh
operation manual: cos105000_170-190_65_en rev. 1.05 dated 22.09.2021
page 8 of 97

Illustration Description Order number
name plate -
UDI name plate with serial number,
manufacturer and manufacturing date -
label "caution danger zones" cos10508-03
label "before opening disconnect mains" cos11880
label "follow instructions" cos101380
label "potential equalization" cos101594
label “next inspection 20xx” + base label cos14543-20xx + cos11787
label "adjust running belt" cos10512
label "adjust running belt" cos10512-01
label" lubrication" cos10510
label "safety advice acc. to EN ISO 20957-1" cos103963
label "h/p/cosmos address" cos10144-01
label "NFC sensor" -
marking on running belt -
1.4 Labels and marking on device
In case of any visible or assumed wear and tear (of the device, accessories, labels, etc.), unplug device, exclude reconnection, mark
clearly and inform h/p/cosmos service personnel via telephone and writing. Do not change or remove any labels!
❚ 170-190/65 MCU 6
Copyrigth: h/p/cosmos sports & medical gmbh
operation manual: cos105000_170-190_65_en rev. 1.05 dated 22.09.2021
page 9 of 97

❚ 170-190/65 MCU6
No. Description Illustration
1. UserTerminal
2. Pull cord safety stop
(ripcord / safety lanyard)
3. Emergency stop
4. Crossbar-frontrail
5. Side handrail
6. Motor cover
7. Foot rail
8. Non slip surface
9. Running deck
10. Running belt
11. Rear roller
12. Rear roller protective cover
13. Marking of running belt
14. Safety arch
15. Safety harness / Chest belt
2.1 Illustration
2 Description
2.2 Function
The treadmill has two essential performance characteristics: Speed and elevation.
The rotation of the running belt represents the speed.
The raising of the whole treadmill frame incl. running deck enables the elevation.
Both parameters are manually adjustable on the UserTerminal.
Furthermore, operation is possible via pre- and self-dened modes.
Operation is also possible via external devices (PC, ECG, etc.).
The chapter “operation” gives a detailed description of all functions.
The chapter “technical data” shows technical details.
The treadmill is driven by powerful motors.
For that reason it is very important to follow the safety information, in order to avoid injury or death.
As previously described, the treadmill contains a number of standardized protocols.
Nevertheless, the treadmill does not provide recommendations for treatment.
The decision regarding the correct load is the responsibility of the medical doctor.
Depending on the application, the load includes speed, elevation, distance, heart rate, body weight or motion support, etc..
Copyrigth: h/p/cosmos sports & medical gmbh
operation manual: cos105000_170-190_65_en rev. 1.05 dated 22.09.2021
page 10 of 97