H/p/cosmos 190/65 3p Service manual

file: n:\article\cos14310m5-v1_06hpc-en\20120504_cos14310m5-v1.06hpc-en_manual_h-p-cosmos_running_machine.docx

operating and service manual

h/p/cosmos•running machine series

N150/50 (mercury®)

N170-190/65 (quasar®/ pulsar®)

N200-450/75-300 (venus®/ saturn®)

This manual is only valid for the firmware-/software version noted on the first page of this manual and only for the original

configuration of the first delivery of the machine. Firmware updates, software updates, changes of the system configuration

or retrofittings of additional equipment or accessories can result in invalidity of this manual. In case of alterations of the

device or the additional equipment; the latest version of the manual or the corresponding additional information always

should be considered.

h/p/cosmos®model names

h/p/cosmos mercury®/ mercury®med

h/p/cosmos stratos® / stratos®med

h/p/cosmos locomotion®150/50 E / DE med

h/p/cosmos Kistler Gaitway®II F / S

incl. lt-models

h/p/cosmos quasar®/ quasar®med

h/p/cosmos stellar®/ stellar®med

h/p/cosmos pulsar®/ pulsar®3p

incl. lt-models

h/p/cosmos venus®- all sizes

h/p/cosmos saturn®- all sizes

development, production, sales & service

h/p/cosmos®sports & medical gmbh

Am Sportplatz 8

DE 83365 Nussdorf-Traunstein

Germany

phone +49 86 69 86 42 0

fax +49 86 69 86 42 49

[email protected]

www.h-p-cosmos.com

manual-version

firmware MCU5-v1.06, Revision 20120502

manual order-no.: [cos14310m5-v1.06hpc-en]

file: n:\article\cos14310m5-v1_06hpc-en\20120504_cos14310m5-v1.06hpc-en_manual_h-p-cosmos_running_machine.docx

Dear customer,

We would like to express our gratitude for putting your trust in us, in deciding for this top of the range running machine.

Since 1988 we have been developing and manufacturing running machines for sports and medical application. When it

comes to technology, ergonomy, design and safety, we have set extremely high standards for ourselves.

Because the running machine is a motor-driven device, you must pay special attention to the mentioned safety regulations.

If proper notice is taken of the safety regulations, the operation of our running machines is nearly without risk.

Neglect of the safety regulations could result in dangerous situations and accidents with serious injury or death. Therefore

please read this operating and service manual and the danger precautions before taking the device into operation.

Some simple maintenance and monitoring (no repair work!), as described, can easily be done or even have to be done by

yourself. All kinds of installation and repair work and most maintenance work are to be performed only by trained and

authorized technicians who have been certified by h/p/cosmos. The followig symbols will indicate which work can be done by

the customer and which work has to be done only by authorized technicians:

The customer / user should perform this maintenance and monitoring work. Some safety checks or

monitoring (for examples harnesses and ropes, running belt condition and position, etc.) have to be

performed on daily basis. It is not expedient to contract certified technicians for such maintenance work.

However, where it is practical, all maintenance and monitoring work marked with this symbol can also be

performed by certified technicians.

All installation, maintenance, repair and monitorimg work marked with this symbol must only be performed by

trained and authorized technicians who have been certified by h/p/cosmos.. Customers / users must not

perform these kinds of tasks.

We recommend calling our competent service team or entering into a maintenance contract for a routine service at an

interval of 6 or 12 months for standard machines and standard applications. A form for registration of your institution and

device is included in the delivery. In order to be able to supply you with the latest technical information and service, it is

important for you to fill out the form. Therefore please fill out the form for registration immediately and send it back via fax.

This operating and service manual as a firm part of the delivery has to be accessible to the user at any time. It has been

written with great care. Should you, however, still find any details which do not correspond with your device, please notify us

so that we can correct any mistakes as soon as possible. Subject to alterations without prior notice.

Errors and omissions excepted. E & OE.

We wish you a lot of fun and success while exercising and working with your h/p/cosmos running machine.

Franz Harrer

President & CEO

h/p/cosmos sports & medical gmbh

content

file: n:\article\cos14310m5-v1_06hpc-en\20120504_cos14310m5-v1.06hpc-en_manual_h-p-cosmos_running_machine.docx

1Model overview...............................................................................................................................................................9

2Introduction ..................................................................................................................................................................11

2.1Description .....................................................................................................................................................................11

2.2Device components, including software and accessories..............................................................................................11

2.3Safety equipment ...........................................................................................................................................................12

3Intended use, contraindications, risks & forbidden use...........................................................................................14

3.1Intended use...................................................................................................................................................................14

3.2Contraindications............................................................................................................................................................15

3.3Risks ...........................................................................................................................................................................16

3.4Forbidden use ................................................................................................................................................................18

4Safety notes, warnings, precautions..........................................................................................................................19

4.1General...........................................................................................................................................................................19

4.2Preparation of the patient / user.....................................................................................................................................20

4.3Preparation of the running machine...............................................................................................................................20

4.4During treadmill exercise................................................................................................................................................21

4.5Machine care..................................................................................................................................................................23

5Operation ......................................................................................................................................................................24

5.1General...........................................................................................................................................................................24

5.2Switch on procedure.......................................................................................................................................................25

5.3Switch off procedure.......................................................................................................................................................26

5.4Emergency Stop, stop buttons and functions and safety features.................................................................................27

5.5UserTerminal..................................................................................................................................................................29

5.5.1The keyboard.....................................................................................................................................................30

5.5.2The display.........................................................................................................................................................30

5.6Application: Ergometry / Cardiology ECG treadmill stress test......................................................................................32

5.7Application: Gait analysis and rehabilitation with neurologic patients ............................................................................32

5.8Application: Gait analysis and rehabilitation with force measurement plates.................................................................32

5.9Modes of operation.........................................................................................................................................................34

5.9.1Acceleration levels.............................................................................................................................................34

5.9.2Manual mode.....................................................................................................................................................36

5.9.3Profile mode.......................................................................................................................................................37

5.9.4Cardio mode ......................................................................................................................................................42

5.9.5Test mode..........................................................................................................................................................46

5.9.5.1Standard ergometric tests........................................................................................................................47

5.9.5.2Additional profiles.....................................................................................................................................52

5.9.5.3Programming example: user-defined profile ............................................................................................60

5.10Optional settings: User Options......................................................................................................................................64

5.10.1Standard settings for the user options...............................................................................................................70

6Operating manual: running machines for sports andfitness c...........................................................................71

content

file: n:\article\cos14310m5-v1_06hpc-en\20120504_cos14310m5-v1.06hpc-en_manual_h-p-cosmos_running_machine.docx

7Service manual.............................................................................................................................................................72

7.1Safety notes, warnings, precautions ..............................................................................................................................72

7.1.1Room conditions................................................................................................................................................72

7.1.2Transport and Installation .......................................................................................................................72

7.1.3Maintenance and safety inspections ......................................................................................................73

7.2Electrical safety features................................................................................................................................................74

7.3Medical device software classification............................................................................................................................75

7.4Installation & commissioning ..............................................................................................................................76

7.4.1Unpacking and packaging ......................................................................................................................76

7.4.2Transport ................................................................................................................................................76

7.4.3Storage..............................................................................................................................................................78

7.4.4Environmental requirements / room configuration ..................................................................................78

7.4.5Mechanical installation ...........................................................................................................................80

7.4.6Electrical installation ...............................................................................................................................81

7.4.6.1Electric safety measurements and “First Measured Values“....................................................................83

7.4.6.2Potential equalization (only for medical treadmills)..................................................................................83

7.4.6.3General notes and benefits of potential equalization ...............................................................................83

7.4.6.4Plug assignment at the UserTerminal......................................................................................................84

7.4.7Connection of external host and / or auxiliary devices via interface .......................................................88

7.4.8Programmable, electrical medical systems (PEMS) / In-house production ............................................89

7.4.9Installation checklist and instruction of the user .....................................................................................94

8Maintenance and safety inspections..........................................................................................................................96

8.1Preventive maintenance.................................................................................................................................................96

8.2Immediate maintenance .....................................................................................................................................96

8.3Regular inspections / examinations................................................................................................................................96

8.3.1Visual inspections ....................................................................................................................................97

8.3.2Protective earth resistance (RPE) measurement .....................................................................................98

content

file: n:\article\cos14310m5-v1_06hpc-en\20120504_cos14310m5-v1.06hpc-en_manual_h-p-cosmos_running_machine.docx

8.3.3Isolation resistance (RISO) measurement ................................................................................................98

8.3.4Equivalent (alternative) leakage current (IEDL) measurement .................................................................98

8.3.5Leakage current measurement ..............................................................................................................99

8.3.6Electric safety tester and measurements ...............................................................................................99

8.3.7Building installation: Electric checks, protective earth function, RCD, leakage current ........................100

8.4Lubrication of the running belt / running surface .................................................................................................100

8.4.1Devices with UserTerminal and without automatic oil-pump ...........................................................................101

8.4.2Lubrication film test ................................................................................................................................102

8.4.3Devices without UserTerminal and without automatic oil pump .............................................................103

8.4.4Devices with UserTerminal & automatic oil pump (models "r" for cycle & wheelchair) ..........................103

8.4.5Refilling oil tank ......................................................................................................................................105

8.4.6Resetting of oil message ........................................................................................................................105

8.5Control and tightening of the running belt .........................................................................................................106

8.6Adjustment (centring) of the running belt ............................................................................................................107

8.7Control and tightening of the driving belt (poly-V belt system) .........................................................................108

8.7.1Checking the tension of the driving belt with the “slipping-test“.......................................................................108

8.7.2Checking the tension of the driving belt with the frequency test......................................................................108

8.8Driving belt with timing belt system ...................................................................................................................109

8.9Side step platforms: check for non-slipping ......................................................................................................109

8.10Hygiene and cleansing.................................................................................................................................................110

8.10.1Cleansing of outside and applied parts ..................................................................................................110

8.10.2Cleaning of the interior .........................................................................................................................110

8.11Cleansing and adjustment of the speed sensor / light barrier ...........................................................................110

8.12Light barrier at belt re-entry zones ...............................................................................................................................111

content

file: n:\article\cos14310m5-v1_06hpc-en\20120504_cos14310m5-v1.06hpc-en_manual_h-p-cosmos_running_machine.docx

8.12.1.1Cleaning of light barriers .............................................................................................................111

8.12.2Adjustment of light barriers ...................................................................................................................112

8.13Spare parts & consumables.........................................................................................................................................112

9Trouble shooting ............................................................................................................................................113

9.1Mechanical noise problems..........................................................................................................................................113

9.2Running belt adjustment problems...............................................................................................................................113

9.3Fuses 113

9.4Electrostatic discharge.................................................................................................................................................114

9.5Sources of interference................................................................................................................................................114

9.6Voltage on the device housing / electric shock ............................................................................................................115

9.7POLAR heart rate measurement system .....................................................................................................................115

9.8RS232 interface............................................................................................................................................................116

9.8.1Troubleshooting and testing of the RS232 interface........................................................................................116

9.9MCU control unit / circuit board, battery.......................................................................................................................116

9.10Error messages............................................................................................................................................................117

10Optional settings: administrator options .....................................................................................................123

10.1List of running machines types.....................................................................................................................................133

11Technical data ............................................................................................................................................................134

11.1Running machines, 150/50 (mercury)..........................................................................................................................134

11.2Running machines, 170-190/65 (quasar / pulsar)........................................................................................................136

11.3Running machines, 190/65 (pulsar 3p) ........................................................................................................................138

11.4Running machines, oversize 200-450/75-300 (venus / saturn)....................................................................................140

11.5Electromagnetic compatibility (EMC) and immunity: Guidance and manufacturer's declaration .................................142

11.6Compatible devices......................................................................................................................................................144

11.7Interface protocols........................................................................................................................................................145

11.8Economic life time........................................................................................................................................................145

12Accessories and options...........................................................................................................................................146

12.1Arm support..................................................................................................................................................................146

12.2Additional keyboard and additional stop button for arm support and remote control...................................................147

12.3Special handrails..........................................................................................................................................................148

12.4Handrails, adjustable with gear tooth locking elements ...............................................................................................149

12.5Handrails, adjustable: Parallel bars with gas struts and locking lever..........................................................................150

12.6Therapist’s seat and foot support, adjustable...............................................................................................................152

12.7Unweighting system airwalk se 135 (available as of 10/2008).....................................................................................153

12.8Unweighting systems airwalk 70/160...........................................................................................................................154

12.9Vests for subjects for airwalk systems..........................................................................................................................154

12.10h/p/cosmos robowalk®expander..................................................................................................................................154

content

file: n:\article\cos14310m5-v1_06hpc-en\20120504_cos14310m5-v1.06hpc-en_manual_h-p-cosmos_running_machine.docx

12.11Wheelchair ramp..........................................................................................................................................................155

12.12Wheel chair stabilizer for oversize running machines..................................................................................................155

12.13Safety arch with chest belt system...............................................................................................................................156

12.14Reversible running belt rotation for downhill walk........................................................................................................157

12.15Pull cord safety stop actuator.......................................................................................................................................158

12.16Bottle holder, drinking bottle.........................................................................................................................................158

12.17Retrofitting UserTerminals / laptop for external control unit.........................................................................................159

12.18Retrofitting emergency stop buttons.............................................................................................................................160

12.19Safety multiple socket ..................................................................................................................................................160

12.20RS232 interface / USB converter.................................................................................................................................161

12.21POLAR heart rate measurement system .....................................................................................................................163

12.22PC software h/p/cosmos para control®4.1...................................................................................................................165

12.23PC Software h/p/cosmos para graphics®.....................................................................................................................166

12.24PC Software h/p/cosmos para analysis®......................................................................................................................167

12.25PC Software h/p/cosmos para motion®........................................................................................................................168

13Disposal ......................................................................................................................................................................169

14Appendix 1: Certificates............................................................................................................................................170

14.1Certificate of the TSA (TÜV) according to ISO 9001....................................................................................................170

14.2Certificate of the TSA (TÜV) according to EN ISO 13485............................................................................................171

14.3EC Certificate of the TSA (TÜV)...................................................................................................................................172

14.4EC Declaration of conformity for sports and fitness devices........................................................................................173

14.5EC Declaration of conformity for medical devices........................................................................................................174

15Appendix 2..................................................................................................................................................................178

15.1Calculation of the UKK fitness index............................................................................................................................178

15.2Instruction protocol, checklist.......................................................................................................................................179

15.3Instruction protocol, signatures ....................................................................................................................................184

15.4Service report – [cos15531] .........................................................................................................................................185

15.5Control protocol – [cos11690en-02].............................................................................................................................186

15.6Wiring diagram load circuit quasar®med 5.0 / pulsar®5.0...........................................................................................187

15.7Wiring diagram control circuit quasar®med 5.0 / pulsar®5.0 – page 1........................................................................188

15.8Wiring diagram control circuit quasar®med 5.0 / pulsar®5.0 – page 2........................................................................189

16Appendix 3: Symbols.................................................................................................................................................190

17Contact........................................................................................................................................................................191

1Mo

el overvie

file: n:

012 h/p/cosmos sports

article\cos14310m5-v1_

medical gmbh author

6hpc-en\20120504_cos

: m email@h-p-cosmo

medical

runnin

h/p/cosmo

4310m5-v1.06hpc-en_

.com created 04.05.2

chines

locomotion®1

stratos®lt me

stratos®med

mercur

®lt m

mercur

®me

Kistler Gaitw

stellar®lt med

stellar®med

quasar®lt me

quasar®med

pulsar®lt

pulsar®

pulsar®lt 3p

pulsar®3p

venus®200/7

venus®200/1

saturn®250/7

saturn®250/1

saturn®300/7

saturn®300/1

saturn®450/3

anual_h-p-cosmos_runn

12 printed 04.05.201

50/50 E med

50/50 DE med

90/65 E med

90/65 DE med

90/65-3p E me

90/65-3p DE

®II F

®II S

0rs

model

ing_machine.doc

page: 9 of 191

sports & f

runnin

h/p/cosmo

verview

tness

achines

stratos®lt

stratos®

mercur

®lt

mercur

stellar®lt

stellar®

quasar®lt

quasar®

model overview

file: n:\article\cos14310m5-v1_06hpc-en\20120504_cos14310m5-v1.06hpc-en_manual_h-p-cosmos_running_machine.docx

h/p/cosmos saturn®300/125r

h/p/cosmos saturn®450/300rs

Other manuals for 190/65 3p

Table of contents

Other h/p/cosmos Treadmill manuals

h/p/cosmos

h/p/cosmos 170-190/65 Series Service manual

h/p/cosmos

h/p/cosmos 150/50 Service manual

h/p/cosmos

h/p/cosmos 170-190/65 Series User manual

h/p/cosmos

h/p/cosmos pluto Service manual

h/p/cosmos

h/p/cosmos 190/65 3p Troubleshooting guide

h/p/cosmos

h/p/cosmos Arsalis Gaitway 3D User manual

h/p/cosmos

h/p/cosmos mercury User manual

h/p/cosmos

h/p/cosmos venus 200/75 Service manual

Popular Treadmill manuals by other brands

Motus

Motus M990T Service manual

NordicTrack

NordicTrack APEX4100i NTTL18906 user manual

CAPITAL SPORTS

CAPITAL SPORTS Pacemaker Touch manual

Insportline

Insportline Hill Pro user manual

Expondo

Expondo Gymrex GR-MG31 user manual

HEALTH ONE

HEALTH ONE Walk Ro user manual

NordicTrack

NordicTrack T7.5 S user manual

Gold's Gym

Gold's Gym ADVANTAGE GGTL12920 user manual

Merax

Merax MS282992 manual

FitLogic

FitLogic freewill d225 owner's manual

HOP-SPORT

HOP-SPORT ESTIMA HS-3200LB instruction manual

Stamia

Stamia InMotion II owner's manual

Smooth Fitness

Smooth Fitness EVO 3i user manual

NordicTrack

NordicTrack NETL81810.0 user manual

Schwinn

Schwinn 830/Journey 8.0 Assembly manual / owner's manual

Keys Fitness

Keys Fitness HealthTrainer HT-740T owner's manual

Spirit

Spirit XT8 Service manual

NordicTrack

NordicTrack T 14.0 Treadmill Manuel de l'utilisateur

h/p/cosmos 190/65 3p Service manual

Popular Treadmill manuals by other brands