H/p/cosmos Mercury User manual

h/p/cosmos sports & medical gmbh Am Sportplatz 8 DE 83365 Nussdorf-Traunstein / Germany

phone +49 86 69 86 42 0 fax +49 86 69 86 42 49 email@h-p-cosmos.com www.h-p-cosmos.com

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running machine

manual

Operating instructions and service manual

h/p/cosmos running-machine series:

N150/50 (mercury)

N170-190/65 (quasar / pulsar)

N200-450/75-300 (venus / saturn)

running machine model name

h/p/cosmos mercury

h/p/cosmos mercury med

h/p/cosmos quasar

h/p/cosmos quasar med

h/p/cosmos pulsar

h/p/cosmos pulsar 3p

h/p/cosmos stratos

h/p/cosmos stratos med

h/p/cosmos stellar

h/p/cosmos stellar med

incl. lt-models

running machine model name

h/p/cosmos locomotion 150/50 E med

h/p/cosmos locomotion 150/50 DE med

h/p/cosmos KistlerGaitway II F

h/p/cosmos KistlerGaitway II S

h/p/cosmos venus - all sizes

h/p/cosmos saturn - all sizes

manual-version

MCU5-v1.06

Revision 20120210

manual order-no.:

[cos14310m5-v1.06hpc-en]

development, production, sales & service

h/p/cosmos sports & medical gmbh

Am Sportplatz 8

DE 83365 Nussdorf-Traunstein

Germany

phone +49 86 69 86 42 0

fax +49 86 69 86 42 49

[email protected]

www.h-p-cosmos.com

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Dear customer,

We would like to express our gratitude for putting your trust in us, in deciding for this top of the range running machine.

Since 1988 we have been developing and manufacturing running machines for sports and medical application. When it

comes down to technology, design and safety, we have set extremely high standards for ourselves.

Because the running machine is a motor-driven device, you must pay special attention to the mentioned safety regulations. If

proper notice is taken of the safety regulations, the operation of our running machines is almost without any risk. The neglect

of the safety regulations could result in dangerous situations and serious accidents. Therefore please read the installation

and operation manual and the danger precautions before taking the device into operation.

Some simple maintenance (no repair work!), as described, can easily be done by yourself. We recommend to call our

competent service team or entering into a maintenance contract for a routine service in an interval of 6 or 12 months. A form

for registration of your institution and device is included in the delivery. In order to be able to supply you with the latest

technical information and service, it is important for you to fill out the form. Therefore please fill out the form for registration

immediately and send it back via fax.

The instruction manual as a firm part of the delivery has to be accessible for the user at any time. This instruction manual

has been written with great care. Should you, however, still find any details, which do not correspond with your device,

please give us notice, so that we can correct any mistakes as soon as possible. Subject to alterations without prior notice,

errors and omissions excepted. E & OE.

We wish you a lot of fun and success while exercising and working with your h/p/cosmos running machine.

Franz Harrer

President

h/p/cosmos sports & medical gmbh

introduction

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[1.]Introduction

model view of some of theh/p/cosmos running machine series

h/p/cosmos locomotion 150/50 DE med

h/p/cosmos mercury

h/p/cosmos quasar

h/p/cosmos pulsar

h/p/cosmos venus & h/p/cosmos saturn

introduction

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h/p/cosmos saturn 300/125r

h/p/cosmos saturn 450/300rs

This manual is only valid for the firmware-/software version noted on the first page of this manual and only for the original

configuration of the first delivery of the machine.

Firmwareupdates, softwareupdates, changes of the system configuration or retrofittings of additional equipment or

accessories can result in invalidity of this manual. In case of alterations of the device or the additional equipment always the

actual version of the manual or the according additional information has to be considered.

content

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[2.]Content

[1.] Introduction........................................................................................................................................................................4

[2.] Content ...............................................................................................................................................................................6

[3.] Introduction......................................................................................................................................................................12

[3.A]Description of the device and its intended application ...................................................................................................12

[3.B]Position on the treadmill.................................................................................................................................................12

[3.C]Treadmill-Patient-Interface.............................................................................................................................................12

[3.D]Materials used................................................................................................................................................................13

[3.E]Device components, including software and accessories..............................................................................................13

[3.F]Mechanical characteristics.............................................................................................................................................14

[3.G]Performance claims & performance data.......................................................................................................................14

[3.H]Describe how the device achieves its intended purpose................................................................................................14

[3.I]Specific safety or performance claims made for the device:..........................................................................................15

[3.J]Emergency buttons: .......................................................................................................................................................15

[3.K]Pictures of safety devices...............................................................................................................................................16

[4.] Safety, warnings, precautions, prohibitions.................................................................................................................17

[4.A]Safety precautions, safety regulations, prohibitions and warnings.................................................................................17

[4.B]Exit the device in emergency case; emergency dismount..............................................................................................18

[4.C]Emergency Off, Emergency Stop and Safety Stop Devices and functions....................................................................18

[4.D]General Instructions / Safety..........................................................................................................................................21

[4.E]Instructions for safety and operation..............................................................................................................................22

[4.E1]Electric safety / safety classes / degree of protection........................................................................................22

[4.E2]Patient security according to VDE 0750 (IEC 60601-1) type B Rapplied part...............................................22

[4.E3]Potential equalization.........................................................................................................................................22

[4.E4]Connection of units installed outside medically utilized locations......................................................................23

[4.E5]Medical electrical systems.................................................................................................................................23

[4.E6]Subject's surroundings.......................................................................................................................................23

[4.E7]Protection against the danger of electrical shocks.............................................................................................24

[4.E8]Environmental requirements..............................................................................................................................24

[4.F]Medical device software.................................................................................................................................................25

[4.G]Connection of external host and/or auxiliary devices via interface.................................................................................26

[4.H]Programmable, electrical medical systems (PEMS).......................................................................................................27

[4.H1]In-house production according to § 12 MPG .....................................................................................................27

[4.I]Economic life-time..........................................................................................................................................................33

[4.J]Symbols used.................................................................................................................................................................33

[4.K]Safety standards, norms ................................................................................................................................................33

[4.K1]VDE / IEC EN norm ...........................................................................................................................................34

[4.K2]The c mark for sports devices........................................................................................................................34

[4.K3]The n mark for medical devices ...........................................................................................................34

[4.K4]EMC Electromagnetic Compatibility...................................................................................................................34

[4.K5]General advice...................................................................................................................................................34

[4.L]h/p/cosmos medical running machines - MDD medical device directive. Safety standards...........................................35

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Forbidden use ..........................................................................................................................................................................38

[5.] Application, Indication, Contra-Indication.....................................................................................................................39

[5.A]Fields of application / intended use................................................................................................................................39

[5.A1]Professional application in sports and fitness (with cmark on nameplate)...................................................39

[5.A2]Professional application in the medical field (with nmark on nameplate)............................................ 39

[5.B]Risks of any application..................................................................................................................................................39

[5.C]Risk and benefit of treadmill application.........................................................................................................................40

[5.C1]Summary / potential risk remains.......................................................................................................................41

[5.D]Contraindications for any application: ............................................................................................................................41

[5.E]Application treadmill ergometry: Cardiology ECG Stress Test on the treadmill.............................................................42

[5.E1]Indications..........................................................................................................................................................42

[5.E2]Benefit................................................................................................................................................................42

[5.F]Application gait analysis and rehabilitation on the treadmill with force measurement plates.........................................43

[5.F1]Indications..........................................................................................................................................................43

[5.F2]Benefit................................................................................................................................................................43

[5.G]Application gait analysis and rehabilitation on the treadmill with neurologic patients.....................................................44

[5.G1]Indications..........................................................................................................................................................44

[5.G2]Benefit................................................................................................................................................................44

[6.] Installation & commissioning.........................................................................................................................................45

[6.A]Transport, unpacking and packaging.............................................................................................................................45

[6.A1]Transport to upper or lower floors and through narrow doors............................................................................45

[6.A2]Transport with trolleys........................................................................................................................................47

[6.A3]Transport of oversize running machines............................................................................................................47

[6.B]Mechanical installation...................................................................................................................................................47

[6.C]Electrical installation.......................................................................................................................................................49

[6.C1]Name plate.........................................................................................................................................................50

[6.C2]Electric safety measurements and „First Measured Values“ .............................................................................51

[6.C3]Potential equalization.........................................................................................................................................51

[6.C4]Plug assignment at the UserTerminal................................................................................................................52

[6.D]Starting the running machines........................................................................................................................................56

[6.D1]Unlocking of the emergency-stop switch ...........................................................................................................56

[6.D2]Switching the device on.....................................................................................................................................56

[6.D3]Switching the device off.....................................................................................................................................57

[6.E]Emergency-Stop / Emergency-Off .................................................................................................................................58

[6.F]Installation, Overview, Checklist.....................................................................................................................................59

[7.] Operation..........................................................................................................................................................................61

[7.A]UserTerminal, keyboard and display..............................................................................................................................61

[7.A1]The keyboard.....................................................................................................................................................62

[7.A2]The display.........................................................................................................................................................62

[7.A3]The display (standard configuration)..................................................................................................................63

[7.B]Mode of operation ..........................................................................................................................................................64

[7.B1]General notes ....................................................................................................................................................64

[7.B2]Acceleration levels / acceleration intensity ........................................................................................................64

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[7.B3]Manual mode.....................................................................................................................................................65

[7.B4]Automatic mode.................................................................................................................................................66

[7.B5]Profile Mode / Pre-programmed training profiles...............................................................................................66

[7.B6]Possibilities of interfering into the profile mode manually..................................................................................68

[7.B7]Profile outline.....................................................................................................................................................69

[7.B8]Cardio mode – general notes.............................................................................................................................72

[7.B9]Cardio mode - Field of application / control .......................................................................................................72

[7.B10]Cardio mode – Operation...................................................................................................................................74

[7.B11]Possibilities of interfering with the Cardio Mode manually.................................................................................76

[7.B12]Test mode and free program profiles – General notes......................................................................................77

[7.B13]Test profiles / Field of application ......................................................................................................................77

[7.B14]Test mode - Operation.......................................................................................................................................90

[7.B15]The UKK 2 km walk test.....................................................................................................................................90

[7.B16]Programing example: UKK walk test .................................................................................................................92

[7.B17]Programming-example: free definable profile....................................................................................................93

[7.B18]Possibilities of interfering in test mode manually...............................................................................................97

[8.] Optional settings.............................................................................................................................................................. 98

[8.A]Settings of control and display options...........................................................................................................................98

[8.A1]Select user options ............................................................................................................................................98

[8.A2]List of user options / optional functions..............................................................................................................99

[8.A3]Standard settings for the user options.............................................................................................................105

[8.B]Administrator options....................................................................................................................................................106

[8.B1]List of the administrator options.......................................................................................................................106

[8.B2]Standard settings of administrator options.......................................................................................................119

[8.B3]List of running machines types ........................................................................................................................121

[9.] Maintenance and safety inspections ...........................................................................................................................122

[9.A]Preventive maintenance...............................................................................................................................................122

[9.B]Immediate maintenance...............................................................................................................................................123

[9.C]Regular inspections/examinations................................................................................................................................123

[9.C1]Visual inspections............................................................................................................................................123

[9.C2]Protective Earth Resistance RPE measurement...............................................................................................124

[9.C3]Isolation Resistance RISO measurement..........................................................................................................124

[9.C4]Equivalent (alternative) leakage current IEDL measurement.............................................................................125

[9.C5]Leakage current measurement........................................................................................................................125

[9.C6]Electric Safety Tester and measurements.......................................................................................................126

[9.C7]Building installation: Electric Checks, Protective Earth Function, RCD, Leakage Current ..............................126

[9.D]Lubrication of the running belt/running surface............................................................................................................127

[9.D1]Devices with UserTerminal and without automatic oil-pump ...........................................................................127

[9.D2]Lubricant test ...................................................................................................................................................129

[9.D3]Devices without UserTerminal and without automatic oil-pump ......................................................................130

[9.D4]Devices with UserTerminal & automatic oil-pump (models "r" for cycle & wheelchair)....................................131

[9.D5]Set back of oil message MCU 4 without UserTerminal....................................................................................133

[9.D6]Set back of oil message MCU with UserTerminal............................................................................................133

[9.E]Control and tightening of the running belt ....................................................................................................................134

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[9.F]Adjustment (centering) of the running belt ...................................................................................................................135

[9.G]Control and tightening of the driving belt......................................................................................................................136

[9.G1]Driving belt with poly-V-belt system.................................................................................................................136

[9.G2]Driving belt with timing-belt system..................................................................................................................138

[9.H]Side step platforms: Check for non-slipping.................................................................................................................138

[9.I]Hygiene, cleansing, cleansing of the interior................................................................................................................138

[9.J]Cleansing and adjustment of the speed-sensor/Light-barrier.......................................................................................139

[9.K]Cleansing and adjustment of the light-barrier at belt-re-entry-zones ...........................................................................140

[9.L]Spare parts & consumables.........................................................................................................................................141

[10.] Trouble shooting..........................................................................................................................................................143

[10.A]Mechanical / Noise problems.......................................................................................................................................143

[10.B]Running belt adjustment problems...............................................................................................................................143

[10.C]Fuses 143

[10.D]Interference factor........................................................................................................................................................144

[10.D1]Electrostatic Discharge....................................................................................................................................144

[10.D2]Source of Interference .....................................................................................................................................144

[10.E]Voltage at the device housing / electric shock .............................................................................................................145

[10.E1]Open (interrupted) earth wire / ground.............................................................................................................145

[10.F]Malfunctions of the heart rate measurement system POLAR......................................................................................145

[10.F1]Troubleshooting heart rate measurement system POLAR..............................................................................146

[10.G]Malfunctions of the RS232 interface ............................................................................................................................146

[10.G1]Troubleshooting and testing of the RS232 interface........................................................................................146

[10.H]Malfunctions of the control unit.....................................................................................................................................146

[10.I]Error messages / Error codes ......................................................................................................................................147

[10.I1]Devices with UserTerminal..............................................................................................................................147

[10.I2]Devices without UserTerminal.........................................................................................................................153

[10.J]Set back of error message...........................................................................................................................................153

[10.J1]Devices with UserTerminal..............................................................................................................................153

[10.J2]Devices without UserTerminal.........................................................................................................................153

[11.] Technical data..............................................................................................................................................................154

[11.A]Running machines, 150/50...........................................................................................................................................154

[11.B]Running machines, 170-190/65 ...................................................................................................................................156

[11.C]Running machines, oversize........................................................................................................................................158

[11.D]EMC electromagnetic compatibility. Guidance and manufacturer's declaration...........................................................160

[11.E]Compatibility interface..................................................................................................................................................162

[11.E1]Interface additional information:.......................................................................................................................163

[12.] Accessories and options............................................................................................................................................165

[12.A]Arm support for body weight support and safety..........................................................................................................165

[12.A1]Danger precaution and operation of the adjustable arm supports...................................................................165

[12.A2]Reproducibility of adjustments.........................................................................................................................166

[12.B]Additional keyboard and add. stop-button for arm support and remote control............................................................167

[12.C]Handrails adjustable with gear tooth locking elements ................................................................................................168

[12.C1]Danger precaution and operation....................................................................................................................169

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[12.C2]Reproducibility of adjustments.........................................................................................................................169

[12.D]Handrails adjustable. Parallel bars with gas struts and locking lever...........................................................................170

[12.D1]Safety precautions and operation....................................................................................................................170

[12.D2]Adjustment of the bar handrails.......................................................................................................................170

[12.D3]Reproducibility of adjustments.........................................................................................................................172

[12.E]Therapist’s seat and foot support adjustable................................................................................................................172

[12.E1]Safety precautions and operation....................................................................................................................172

[12.E2]Operation and adjustment................................................................................................................................172

[12.F]Special handrails..........................................................................................................................................................174

[12.G]h/p/cosmos airwalk se 135 (available as of 10/2008)...................................................................................................175

[12.H]Unweighting system h/p/cosmos airwalk......................................................................................................................176

[12.H1]Vests for subjects for h/p/cosmos airwalk........................................................................................................176

[12.I]h/p/cosmos robowalk®expander..................................................................................................................................177

[12.J]Wheelchair ramp..........................................................................................................................................................177

[12.K]h/p/cosmos wheel chair stabilizer for oversize running machines................................................................................177

[12.L]Safety arch with chest belt and harness.......................................................................................................................178

[12.M]Running belt rotation reversible for downhill walk............................................................................................179

[12.M1]Pull Cord Actuator (lanyard + magnet).............................................................................................................180

[12.M2]Change from forward to reverse rotation.........................................................................................................181

[12.M3]Change from reverse to forward rotation.........................................................................................................181

[12.N]Bottle holder.................................................................................................................................................................181

[12.O]Retrofitting UserTerminal .............................................................................................................................................181

[12.P]Retrofitting / additional safety stop / emergency stop...................................................................................................183

[12.Q]Monitor / laptop arm .....................................................................................................................................................184

[12.R]Safety multiple socket ..................................................................................................................................................184

[12.S]Digital (serial) RS232 interface / USB converter..........................................................................................................185

[12.S1]Interface cable RS232 for connection to PC....................................................................................................185

[12.S2]Interface cable RS232 for connection to ECG Schiller....................................................................................185

[12.S3]Interface cable for connection Ergospirometry JAEGER/VIASYS/CardinalHealth/CareFusion OXYCON......186

[12.T]Printer protocol.............................................................................................................................................................187

[12.U]POLAR Heart rate measurement system.....................................................................................................................188

[12.U1]Note from POLAR for patients with pacemaker...............................................................................................188

[12.U2]Chest belt and transmitter................................................................................................................................188

[12.U3]Radius of transmission.....................................................................................................................................188

[12.U4]Battery of the transmitter..................................................................................................................................189

[12.U5]Correct placement of transmitter belt...............................................................................................................189

[12.U6]Transmission problems....................................................................................................................................189

[12.V]PC Software h/p/cosmos para control®4.1..................................................................................................................189

[12.W]PC Software h/p/cosmos para graphics®.........................................................................................................191

[12.X]PC Software h/p/cosmos para analysis®......................................................................................................................192

[12.Y]PC Software h/p/cosmos para motion..........................................................................................................................193

[13.] Certificates ...................................................................................................................................................................194

[13.A]Certificate of the TSA (TÜV) according to ISO 9001....................................................................................................194

[13.B]Certificate of the TSA (TÜV) according to EN ISO 13485............................................................................................195

[13.C]EC Certificate of the TSA (TÜV)...................................................................................................................................196

[13.D]Certificate of compliance for sports and fitness devices ..............................................................................................197