h/p/cosmos venus 200/75 Service manual

original instructions for use
treadmill h/p/cosmos®200-300/75-125
IMPORTANT! READ CAREFULLY BEFORE USE!
KEEP FOR FUTURE REFERENCE!
date: 13.12.2018
rmware version: v1.08.x
article number: cos105000_200-300_75-125_en
revision: 1.03
run ahead of time®
h/p/cosmos sports & medical gmbh
The copyright of this document, media, design, software and intellectual property is owned by
h/p/cosmos sports & medical gmbh, except where explicitly stated differently.
Warning: All rights reserved. Unauthorized copying, reproduction, hiring, lending,
public performance and broadcasting prohibited.
saturn®
models
❚ venus® 200/75
❚ venus® 200/75r
❚ venus®200/100
❚ venus® 200/100r
❚ saturn® 250/75
❚ saturn® 250/75r
❚ saturn® 250/100
❚ saturn® 250/100r
❚ saturn® 250/125r
❚ saturn® 300/75
❚ saturn® 300/75r
❚ saturn®300/100
❚ saturn® 300/100r
❚ saturn® 300/125r

page 2 of 90cos105000_200-300_75-125, rev. 1.03© 1988 - 2019 h/p/cosmos sports & medical gmbh
These instructions for use are only valid for the original conguration of the rst delivery of the devices pictured below.
If the device has been changed, please refer to the latest version of this document, available at:
www.hpcosmos.com
Product family: treadmill h/p/cosmos 200-300/75-125
Models:
venus® 200/75
[cos30005-01va05]
venus® 200/75r
[cos30005-01va06]
saturn® 250/75r
[cos30007-01va06]
saturn® 250/75
[cos30007-01va05]
venus®200/100
[cos30006-01va05]
saturn® 250/100
[cos30008-01va05]
saturn® 250/100r
[cos30008-01va06]
venus® 200/100r
[cos30006-01va06]
saturn® 300/75
[cos30010-01va05]
saturn® 250/125r
[cos30009-01va03]
saturn® 300/75r
[cos30010-01va06]
saturn® 300/100r
[cos30011-01va06]
saturn® 300/100
[cos30011-01va05]
saturn® 300/125r
[cos30012-01va03]
med

page 3 of 90cos105000_200-300_75-125, rev. 1.03© 1988 - 2019 h/p/cosmos sports & medical gmbh
Dear customer,
Thank you for choosing this premium device.
Since its establishment in 1988, h/p/cosmos® has strongly inuenced sports, athletics,
ergometry, rehabilitation, and science through the development and distribution of new
products, software, system solutions, and application methodologies.
During this time the company, based in Traunstein, Germany, has developed into THE
German specialist for manufacturing treadmill ergometers and systems for tness, sports,
sports science, sports medicine, athletics, biomechanics, medicine, rehabilitation, therapy,
ergometry, performance diagnostics, and scientic research.
Many developments and pioneering work from h/p/cosmos® have inuenced not only product
design and functionality but also their usage and methodologies.
Your success with our devices is the primary goal of h/p/cosmos.
This is why we offer individual devices as well as comprehensive system solutions.
You will nd a wide range of options and accessories in these instructions for use and at www.
hpcosmos.com.
At h/p/cosmos, the quality and safety of our products is our highest priority.
These instructions for use include all of the information needed to operate the device correctly
and safely.
Please read them carefully before use and keep them available at all times.
We hope you will have a lot of fun and success as you work with your h/p/cosmos device.
Franz Harrer
President & CEO
h/p/cosmos sports & medical gmbh
Franz Harrer
President & CEO
h/p/cosmos sports & medical gmbh

page 4 of 90cos105000_200-300_75-125, rev. 1.03© 1988 - 2019 h/p/cosmos sports & medical gmbh
Content
1 Symbols and Labels........................................................................................................................................8
1.1 Symbols used (general) ............................................................................................................................8
1.2 Symbols used (transport) ..........................................................................................................................9
1.3 Structure....................................................................................................................................................9
1.4 Labels on device .....................................................................................................................................10
2 Description.....................................................................................................................................................11
2.1 Illustration................................................................................................................................................11
2.2 Function...................................................................................................................................................11
3 Intended Use (med) .......................................................................................................................................12
3.1 Intended use............................................................................................................................................12
3.2 Intended operator....................................................................................................................................12
3.3 Intended location.....................................................................................................................................12
3.4 Intended duration ....................................................................................................................................12
3.5 Contraindications.....................................................................................................................................13
3 Intended Use (sport)......................................................................................................................................14
3.1 Intended use............................................................................................................................................14
3.2 Intended operator....................................................................................................................................14
3.3 Intended location.....................................................................................................................................14
3.4 Intended duration ....................................................................................................................................14
3.5 Contraindications.....................................................................................................................................15
4 Safety (med)...................................................................................................................................................16
4.1 Safety information – Forbidden use ........................................................................................................16
4 Safety (sport) .................................................................................................................................................18
4.1 Safety information – Forbidden use ........................................................................................................18
4.2 Fall prevention devices............................................................................................................................20
4.3 Emergency dismount...............................................................................................................................22
4.4 Emergency off .........................................................................................................................................23
4.5 Emergency stop / Quick stop ..................................................................................................................23
4.6 Unauthorized access...............................................................................................................................24
4.7 Residual risk / Side effects (med)............................................................................................................24
4.8 Fireghting...............................................................................................................................................24
4.9 All-pole disconnection..............................................................................................................................24
5 Preparation.....................................................................................................................................................25
5.1 Further preparation locomotion ...............................................................................................................26

page 5 of 90cos105000_200-300_75-125, rev. 1.03© 1988 - 2019 h/p/cosmos sports & medical gmbh
6 UserTerminal..................................................................................................................................................27
6.1 Keys and displays ...................................................................................................................................27
6.2 Standard vs. “lt” devices..........................................................................................................................28
6.3 Connection of external devices / Interfaces ............................................................................................29
7 Position of Subject and Operator ................................................................................................................30
8 Operation .......................................................................................................................................................31
8.1 General application procedure ...............................................................................................................31
8.2 Overview of operation modes .................................................................................................................32
8.3 Manual mode ..........................................................................................................................................33
8.4 Prole mode ...........................................................................................................................................34
8.5 Cardio mode............................................................................................................................................36
8.7 Interfere with automatic program ............................................................................................................39
8.8 Pause function.........................................................................................................................................40
8.9 Acceleration levels...................................................................................................................................41
8.10 User Options .........................................................................................................................................42
9 Accessories / compatible devices ...............................................................................................................44
9.1 Creating Systems....................................................................................................................................44
9.2 Overview of accessories .........................................................................................................................44
9.3 Compatible devices.................................................................................................................................45
10 Disinfection / Cleaning................................................................................................................................46
11 Maintenance.................................................................................................................................................47
11.1 Intervals and competences....................................................................................................................47
11.2 Daily inspection .....................................................................................................................................47
11.3 Lubrication .............................................................................................................................................48
11.4 Adjustment of running belt .....................................................................................................................50
11.5 Issues for qualied service personnel ...................................................................................................51
11.6 Safety inspection ...................................................................................................................................51
11.7 Spare parts and consumables...............................................................................................................51
12 Troubleshooting ..........................................................................................................................................52
12.1 General troubleshooting........................................................................................................................52
12.2 RS232 troubleshooting..........................................................................................................................53
12.3 Error messages.....................................................................................................................................54

page 6 of 90cos105000_200-300_75-125, rev. 1.03© 1988 - 2019 h/p/cosmos sports & medical gmbh
13 Technical data..............................................................................................................................................55
13.1 UserTerminal .........................................................................................................................................55
13.2 Dimensions............................................................................................................................................55
13.3 Loads.....................................................................................................................................................55
13.4 Emissions..............................................................................................................................................55
13.5 Essential performance characteristics...................................................................................................56
13.6 Environmental conditions ......................................................................................................................56
13.7 Technical and legal requirements..........................................................................................................56
13.8 EMC tests..............................................................................................................................................57
13.9 Classication .........................................................................................................................................57
13.10 Certicates ..........................................................................................................................................57
13.11 Interfaces (RS232, D-SUB, 9-pole) .....................................................................................................58
13.12 Voltage, Current, Performance............................................................................................................58
13.13 Software, Programs.............................................................................................................................58
13.14 All-pole disconnection..........................................................................................................................58
14 Liability and Warranty .................................................................................................................................59
15 Expected Lifetime........................................................................................................................................59
16 Disposal........................................................................................................................................................59
17 Annex I..........................................................................................................................................................60
17.1 Installation .............................................................................................................................................60
17.2 Commissioning and instruction protocol................................................................................................61
17.3 Commissioning and instruction protocol, signatures.............................................................................62
17.4 User Options OP (details) .....................................................................................................................63
18 Annex II (Pre- & self-dened tests) ............................................................................................................68
18.1 UKK walk test........................................................................................................................................68
18.2 Graded test............................................................................................................................................69
18.3 Conconi test ..........................................................................................................................................69
18.4 Bruce protocol .......................................................................................................................................70
18.5 Naughton protocol.................................................................................................................................70
18.6 Balke protocol........................................................................................................................................70
18.7 Cooper protocol.....................................................................................................................................71
18.8 Ellestad A protocol.................................................................................................................................71
18.9 Ellestad B protocol ................................................................................................................................71
18.10 Ramp prole........................................................................................................................................72
18.11 Gardner test protocol...........................................................................................................................72
18.12 Self-dened tests.................................................................................................................................73

page 7 of 90cos105000_200-300_75-125, rev. 1.03© 1988 - 2019 h/p/cosmos sports & medical gmbh
19 Annex III (Accessories) ...............................................................................................................................75
PC-software para control [cos10071-v4.1.0].................................................................................................75
Additional keyboard for h/p/cosmos treadmills [cos100815, cos100680]......................................................76
Emergency stop retrotting [cos15933, cos100548, cos15294]....................................................................77
Special speed for treadmill family 200-300/75-125 [cos10028, cos00096110029, cos00096110030]..........78
Running belt for ski and spike applications [various, see below] ..................................................................79
Heart rate measurement POLAR non-coded [cos102818]............................................................................80
Heart rate measurement POLAR W.I.N.D. coded [cos100106] ....................................................................81
Heart rate measurement POLAR H10 [cos101787-01].................................................................................82
Safety arch for treadmill family 200-300/75-125 [cos10171, cos10172, cos10173] .....................................83
Handrail, separable [cos14190, cos14191, cos14192] .................................................................................84
Crossbar front rail [cos16571-01; cos15133-03; cos100947-01; cos100948-01; cos100949-01].................85
Footboard right wide for Saturn 250-300 [cos102951]..................................................................................86
Wheelchair ramp, venus / saturn [cos101060-01_xxx] .................................................................................87
Wheelchair stabilizer [cos10227, cos10226, cos00096110031]....................................................................88
Front limitation roller for cycling [cos102792]................................................................................................89
20 Contact .........................................................................................................................................................90

page 8 of 90cos105000_200-300_75-125, rev. 1.03© 1988 - 2019 h/p/cosmos sports & medical gmbh
1 Symbols and Labels
1.1 Symbols used (general)
Illustration Description Reference
CE sign, proof that the essential requirements
(here with number of notied body) were met
(acc. to medical device directive 93/42/EEC
or medical device regulation EU 2017/745)
CE sign, proof that the essential requirements were met (according to machinery directive 2006/42/EC)
General warning (danger, warning or caution statements) (DIN EN ISO 7010 W001)
Warning of obstacles (stumbling) (DIN EN ISO 7010 W007)
Warning of electrical voltage (DIN EN ISO 7010 W012)
Warning of hot surface (DIN EN ISO 7010 W017)
Warning of counter rotating rollers (trapping zones) (DIN EN ISO 7010 W025)
Follow instructions for use (DIN EN ISO 7010 M002)
Potential equalization (IEC 60445)
Protection ground (IEC 60417-5019)
Chassis ground (IEC 60417-5020)
Alternating current (AC) (IEC 60417-5032)
Applied part of type B (IEC 60417-5840)
Manufacturer (ISO 15223-1)
2018-10-01
Manufacturing date (ISO 15223-1)
Separate collection for electrical and electronic equipment (2012/19/EU)

page 9 of 90cos105000_200-300_75-125, rev. 1.03© 1988 - 2019 h/p/cosmos sports & medical gmbh
Illustration Description Reference
Fragile, Handle with care (ISO7000-0621)
This way up (ISO7000-0623)
Keep dry (ISO7000-0626)
Centre of gravity (ISO7000-0627)
Temperature limitations (SO7000-0632)
Do not stack (ISO7000-2402)
1.2 Symbols used (transport)
1.3 Structure
Illustration Description
sport Pages marked with the following symbol are valid for medical devices, only.
sport Pages marked with the following symbol are valid for sports devices, only.
med
sport

page 10 of 90cos105000_200-300_75-125, rev. 1.03© 1988 - 2019 h/p/cosmos sports & medical gmbh
Illustration Description Reference
name plate -
UDI name plate -
label "caution danger zones" cos10508-03
label "before opening disconnect mains" cos11880
label "follow instructions" cos101380
label "potential equalization" cos101594
label “inspection 20xx” + base label cos14543-20xx + cos11787
label "adjust running belt" cos10512
label "limit running belt shaft cover" cos102466-01
label "lubrication, read manual" cos10510
label “lubrication valve” cos14678
label
“European Electric Wiring Standard” cos101119
label “caution danger zone” cos100958
label “clean light barrier and reector weekly” cos100958
label "h/p/cosmos address" cos10144-01
Umrandung nur Schnittmuster -
nicht mitdrucken
Laufgurteinstellung
Adjust running belt
Anleitung lesen
Read manual
[COS10512]
LR
www.h-p-cosmos.com
COS10512 aufkleber laufgurteinstellung.ps
M:\_Artikeldetails - Zeichnungen\COS10512 aufkleber laufgurteinstellung.cdr
Mittwoch, 22. Januar 2003 22:46:33
Farbprofil: Generisches CMYK-Druckerprofil
Komposit Standardbildschirm
1.4 Labels on device
In case of any visible or assumed wear and tear (of the device, accessories, labels, etc.), unplug device, exclude reconnection, mark
clearly and inform h/p/cosmos service personnel via telephone and writing. Do not change or remove any labels!