Habasit PMR-07 Instruction manual

REGULATING UNIT
Type : PMR-07
GENERAL MANUAL
USE AND MAINTENANCE
ORDER : S.N. :
Habasit Italiana S.p.A. - Via A. Meucci 8 Zona Industriale - I - 31029 Vittorio Veneto
This document is the property of HABASIT ITALIANA and, therefore, must not be passed on to persons or Bodies
outside the sphere of the Company unless previously authorized by the Technical Department for Industrial and Quality
Systems.

Habasit Italiana S.p.A.
Vittorio Veneto 31029 (TV)
Tel.: ++39(0)438.9113
Fax. ++39(0)438.200545 Regulating Unit PMR-07
Author: A.T. / KM INDEX
Edition: 04/2006 Page 1
Replaces: 10/2005
FOREWORD
IMPORTANT
BEFORE INSTALLING, SETTING UP AND OPERATING THE REGULATING UNIT, THE CUSTOMER
MUST CAREFULLY READ THIS MANUAL AND CAREFULLY FOLLOW THE INSTRUCTIONS IT
CONTAINS IN ORDER TO ENSURE THE REGULATING UNIT IS USED SAFELY AND CORRECTLY.
ALL OPERATORS AND/OR MAINTENANCE PERSONNEL MUST KNOW THIS MANUAL TO ENABLE
THEM TO WORK SAFELY ON THE REGULATING UNIT.
Regulating Unit PMR-07

Habasit Italiana S.p.A.
Vittorio Veneto 31029 (TV)
Tel.: ++39(0)438.9113
Fax. ++39(0)438.200545 Regulating Unit PMR-07
Author: A.T. / KM INDEX
Edition: 04/2006 Page 2
Replaces: 10/2005
SUMMARY
A. REGULATIONS AND GENERAL WARNING NOTES...................................................A-1
A.1 READING ASSISTANCE NOTES..............................................................................................A-2
A.2 HOW THE MANUAL IS ORGANIZED........................................................................................A-3
A.3 USE CRITERIA..........................................................................................................................A-4
A.4 GUARANTEE CONDITIONS.....................................................................................................A-5
A.4.1 Guarantee terms and validity................................................................................................A-5
A.4.2 When the guarantee can be voided......................................................................................A-5
A.5 VISUAL SIGNS ..........................................................................................................................A-6
A.5.1 Signs.....................................................................................................................................A-6
A.6 SAFETY WARNINGS.................................................................................................................A-9
A.7 REMAINING RISKS.................................................................................................................A-10
A.8 QUALIFICATIONS OF PERSONNEL......................................................................................A-11
A.9 REFERENCES AND STANDARDS.........................................................................................A-12
A.9.1 Applicable EU Directives.....................................................................................................A-12
A.9.2 EU Directives concerning safety in the workplace..............................................................A-12
A.9.3 EU Directives concerning personal protection....................................................................A-12
A.9.4 EU Directives concerning environmental protection...........................................................A-12
B. TECHNICAL SPECIFICATIONS .....................................................................................B-1
B.1 PURPOSE OF THE REGULATINGUNIT..................................................................................B-2
B.1.1 Identification data of the equipment......................................................................................B-3
B.2 TECHNICAL SPECIFICATIONS................................................................................................B-4
B.3 EQUIPMENT AND ACCESSORIES PROVIDED.......................................................................B-5
B.3.1 Optionals...............................................................................................................................B-5
B.4 ORDERING ACCESSORIES/SPARE PARTS...........................................................................B-6
Regulating Unit PMR-07

Habasit Italiana S.p.A.
Vittorio Veneto 31029 (TV)
Tel.: ++39(0)438.9113
Fax. ++39(0)438.200545 Regulating Unit PMR-07
Author: A.T. / KM INDEX
Edition: 04/2006 Page 3
Replaces: 10/2005
C. INSTALLATION...............................................................................................................C-1
C.1 PREPARATION OF WORKING AREA ......................................................................................C-2
C.2 PACKING AND HANDLING.......................................................................................................C-3
C.3 FITTING AND INSTALLATION..................................................................................................C-4
C.3.1 Preliminary check..................................................................................................................C-4
C.3.2 Positioning.............................................................................................................................C-4
C.3.3 Electrical and utilities connection..........................................................................................C-5
C.4 EQUIPMENT DISASSEMBLY ...................................................................................................C-6
C.5 STORAGE..................................................................................................................................C-7
C.6 DISPOSAL .................................................................................................................................C-8
D. OPERATION....................................................................................................................D-1
D.1 GENERAL WARNINGS .............................................................................................................D-2
D.2 GUARDS INSTALLED ...............................................................................................................D-3
D.3 EQUIPMENT PARTS IDENTIFICATION ...................................................................................D-5
E. CONTROL UNIT..............................................................................................................E-1
E.1 FRONT PANEL..........................................................................................................................E-2
E.1.1 Elements and their functions.................................................................................................E-3
E.2 OPERATION OF THE CONTROL UNIT ....................................................................................E-4
E.2.1 Entering joining parameters..................................................................................................E-4
E.2.2 Running the joining cycle......................................................................................................E-4
E.2.3 Interrupting the joining cycle.................................................................................................E-6
E.3 PARAMETRIZATION OF THE CONTROL UNIT........................................................................E-7
E.3.1 Equipment function...............................................................................................................E-8
E.3.2 Use with external cooling pump............................................................................................E-9
E.4 TECHNICAL ASSISTANCE.......................................................................................................E-9
Regulating Unit PMR-07

Habasit Italiana S.p.A.
Vittorio Veneto 31029 (TV)
Tel.: ++39(0)438.9113
Fax. ++39(0)438.200545 Regulating Unit PMR-07
Author: A.T. / KM INDEX
Edition: 04/2006 Page 4
Replaces: 10/2005
F. CONNECTIONS...............................................................................................................F-1
F.1 CONNECTIONS OF PMR-07.....................................................................................................F-2
F.1.1 Stationary use PMR-07/PMC-07/PM-xxxx............................................................................F-2
F.1.2 Mobile use PMR-07/PMC-07/PM-xxxx ................................................................................. F-3
F.2 TROUBLESHOOTING............................................................................................................... F-4
F.3 ELECTRICAL CONNECTIONS .................................................................................................F-6
F.3.1 Circuit diagram of PMR-07 - 230V........................................................................................ F-6
F.3.2 Circuit diagram of PMR-07 - 120V........................................................................................ F-7
G. GLOSSARY.....................................................................................................................G-1
H. PMC-07............................................................................................................................H-1
H.1 PURPOSE OF THE DEVICE .....................................................................................................H-2
H.2 IDENTIFICATION DATA OF THE EQUIPMENT........................................................................H-3
H.3 TECHNICAL SPECIFICATIONS................................................................................................H-4
H.3.1 Signs.....................................................................................................................................H-7
H.3.2 Connections..........................................................................................................................H-8
H.3.3 Water/pneumatik layout........................................................................................................H-9
Regulating Unit PMR-07

Habasit Italiana S.p.A.
Vittorio Veneto 31029 (TV)
Tel.: ++39(0)438.9113
Fax. ++39(0)438.200545 Regulating Unit PMR-07
Author: A.T. / KM INDEX
Edition: 04/2006 Page 5
Replaces: 10/2005
SUMMARY OF THE FIGURES
FIGURE 1-MACHINE IDENTIFICATION PLATE ...........................................................................................B-3
FIGURE 2-CONNECTION TO ELECTRICAL SUPPLY AND UTILITIES ..............................................................C-5
FIGURE 3-PMR-07 LOCATION OF SIGNS................................................................................................D-4
FIGURE 4-VIEW OF PMR-07 ................................................................................................................D-5
FIGURE 5-FRONT PANEL ......................................................................................................................E-2
FIGURE 6-FRONT VIEW OF THE PMR-07...............................................................................................E-8
FIGURE 7-CONNECTIONS PMR-07/PMC-07/PRESS PM-XXXX..............................................................F-2
FIGURE 8-CONNECTIONS MOBILE USE PMR-07/PRESS PM-XXXX...........................................................F-3
FIGURE 9-FUSE AND MAGNETOTHERMAL SWITCH POSITIONS..................................................................F-5
FIGURE 10 -ELECTRIC LAYOUT PMR-07 -230V......................................................................................F-6
FIGURE 11 -ELECTRIC LAYOUT PMR-07 -120V......................................................................................F-7
FIGURE 12 -IDENTIFICATION LABEL PMC-07............................................................................................H-3
FIGURE 13 -MECHANICAL DRAWING PMC-07 ..........................................................................................H-5
FIGURE 14 -SIGNS PMC-07...................................................................................................................H-7
FIGURE 15 -IN/OUT INDICATIONS PMC-07.............................................................................................H-8
FIGURE 16 -WATER/PNEUMATIC LAYOUT PMC-07...................................................................................H-9
SUMMARY OF TABLES
TABLE 1-DANGER SIGNS ......................................................................................................................A-6
TABLE 2-PRESCRIPTIVE SIGNS .............................................................................................................A-6
TABLE 3-TERMS AND DEFINITIONS ........................................................................................................A-7
TABLE 4-QUALIFICATIONS ..................................................................................................................A-11
TABLE 5-DIMENSIONS AND CONSUMPTION.............................................................................................B-4
TABLE 6-TABLE OF ELECTRICAL OUTPUTS .............................................................................................B-4
TABLE 7-STORAGE CONDITIONS ...........................................................................................................C-7
TABLE 8-TABLE OF ELEMENTS AND THEIR FUNCTIONS............................................................................E-3
TABLE 9-TABLE WITH WORKING PARAMETERS OF PMR-07 ..................................................................E-10
TABLE 10 -TROUBLESHOOTING...............................................................................................................F-4
TABLE 11 -FUSES TABLE ........................................................................................................................F-5
TABLE 12 -GLOSSARY TABLE................................................................................................................. G-2
TABLE 13 -DIMENSIONS AND CONSUMPTION PMC-07..............................................................................H-4
TABLE 14 -PARTS LIST OF PMC-07.........................................................................................................H-6
Regulating Unit PMR-07

Habasit Italiana S.p.A.
Vittorio Veneto 31029 (TV)
Tel.: ++39(0)438.9113
Fax. ++39(0)438.200545 Regulating Unit PMR-07
Author: A.T. / KM REGULATIONS AND GENERAL WARNING NOTES
Edition: 04/2006 Page A-1
Replaces: 10/2005
A. REGULATIONS AND
GENERAL WARNING NOTES
Regulating Unit PMR-07

Habasit Italiana S.p.A.
Vittorio Veneto 31029 (TV)
Tel.: ++39(0)438.9113
Fax. ++39(0)438.200545 Regulating Unit PMR-07
Author: A.T. / KM REGULATIONS AND GENERAL WARNING NOTES
Edition: 04/2006 Page A-2
Replaces: 10/2005
A.1 READING ASSISTANCE NOTES
Meanings of notes used in this manual:
ATTENTION
Note of particular interest for the safety of the people running and maintaining the regulating unit.
WARNING
Note of particular interest concerning the safety of the regulating unit.
NOTE
A request for the reader’s attention referred to the subsequent paragraph.
Regulating Unit PMR-07

Habasit Italiana S.p.A.
Vittorio Veneto 31029 (TV)
Tel.: ++39(0)438.9113
Fax. ++39(0)438.200545 Regulating Unit PMR-07
Author: A.T. / KM REGULATIONS AND GENERAL WARNING NOTES
Edition: 04/2006 Page A-3
Replaces: 10/2005
A.2 HOW THE MANUAL IS ORGANIZED
This regulating unit was designed, built and tested by expert technicians. The high quality
materials used to build the regulating unit make it operationally highly reliable.
For further, more detailed information or in regard to problems, please contact the following
address:
Habasit Italiana S.p.A.
Via A. Meucci 8
Zona Industriale
31029 VITTORIO VENETO (TV) - ITALY
Tel.: [phone]
Fax: [phone]
This manual observes the organizational rules and requirements of Directive 98/37/CE, duly
amended, being the Directive of the Council of the European Community of June 14, 1989,
concerning the reconciliation of the laws of member states regarding machines, also known as
the «Machine Directive», and also all the other Directives and Regulations referred to in the said
Machine Directive, inspired by criteria which, in addition to illustrating the technical
characteristics of the machine and its use, maintenance and troubleshooting methods, also
clearly indicate the following:
All the protection measures adopted on the regulating unit, fully integrating design safety
planning and construction safety.
All protection measures to be adopted to meet those risks that cannot be completely eliminated.
All indications for the training of personnel using the regulating unit, while indicating where it is
necessary to provide for individual safety protection devices.
The manual is divided up into sections. Each section deals with a specific subject in which every
aspect of safety is considered and clearly highlighted in the text.
Regulating Unit PMR-07

Habasit Italiana S.p.A.
Vittorio Veneto 31029 (TV)
Tel.: ++39(0)438.9113
Fax. ++39(0)438.200545 Regulating Unit PMR-07
Author: A.T. / KM REGULATIONS AND GENERAL WARNING NOTES
Edition: 04/2006 Page A-4
Replaces: 10/2005
A.3 USE CRITERIA
HABASIT requests the Customer to fully read this manual on delivery of the regulating unit it
accompanies, and always before attempting any action on the regulating unit. This manual is
arranged to supply all the instructions, indications and warnings the user may need in order to
know the equipment, understand its operating principles, and to be adequately informed to
ensure safe use.
In addition to the instructions in this manual, we would ask users to observe any specific current
laws.
This manual must be considered as an essential part of the equipment. It contents must be
made known to the entrusted maintenance persons and users.
The purpose is to provide all the information required for good, correct use of the equipment.
The manual must be kept throughout the equipment’s life and must be updated in the event of
modifications aimed at improving the regulating unit’s performance.
The manual must be available to qualified personnel.
Consultation of this manual is facilitated by the general index on the first page, which makes it
possible to immediately find the subject of interest.
If the subject dealt with is particularly important it is highlighted with references to the type of
technical personnel required to intervene.
All updates HABASIT considers necessary to improve the quality of the regulating unit will be
communicated by way of sending of further specific documentation or a new manual to replace
the previous one.
If the equipment is sold to another customer, the manual must accompany it and the new
customer must be notified to HABASIT for any future modifications and updates.
A copy of this manual, delivered with the equipment, is meant for the maintenance operators,
who shall read and keep it near the equipment, and consult it before undertaking any action on
the equipment.
Regulating Unit PMR-07

Habasit Italiana S.p.A.
Vittorio Veneto 31029 (TV)
Tel.: ++39(0)438.9113
Fax. ++39(0)438.200545 Regulating Unit PMR-07
Author: A.T. / KM REGULATIONS AND GENERAL WARNING NOTES
Edition: 04/2006 Page A-5
Replaces: 10/2005
A.4 GUARANTEE CONDITIONS
A.4.1 GUARANTEE TERMS AND VALIDITY
The manufacturer guarantees the product against any faults either in materials or in
workmanship, for 2 (two) years from the date of installation of the product at the buyer’s
premises. In this case, the manufacturer shall limit itself to replacing or repairing any part or
parts returned to the manufacturer, which was/were found to be faulty.
Furthermore, the manufacturer, may, at its discretion, replace or repair any part or parts,
returned by the buyer, which, subject to the manufacturer’s confirmation, are found to be faulty.
The following shall be charged to the buyer and/or its customer: transport costs and other
handling costs of parts returned to the manufacturer.
The manufacturer shall have the sole right to decide if such parts shall be repaired or replaced.
In no other case shall the manufacturer be responsible for collateral or incidental damage.
The guarantee does not apply to systems that were repaired by third parties NOT authorized by
the manufacturer.
Spare parts supplied by the manufacturer must be used. Any deviation from this rule will mean
the guarantee will not apply.
A.4.2 WHEN THE GUARANTEE CAN BE VOIDED
The manufacturer's guarantee for the equipment may be annulled as a result of improper
intervention or repairs.
The manufacturer's guarantee for the equipment may be annulled as a result of the use of
improper materials or materials not supplied by the manufacturer.
The instructions in this manual must be observed to prevent the guarantee cover from being
voided.
IMPORTANT
HABASIT CANNOT BE HELD RESPONSIBLE FOR ANY DAMAGE CAUSED BY IMPROPER,
INCORRECT AND UNREASONABLE USE OF THE REGULATING UNIT.
Regulating Unit PMR-07

Habasit Italiana S.p.A.
Vittorio Veneto 31029 (TV)
Tel.: ++39(0)438.9113
Fax. ++39(0)438.200545 Regulating Unit PMR-07
Author: A.T. / KM REGULATIONS AND GENERAL WARNING NOTES
Edition: 04/2006 Page A-6
Replaces: 10/2005
A.5 VISUAL SIGNS
ATTENTION
Visual signs – indicator notices – are applied to the regulating unit. A knowledge of their
meaning helps ensure that safety regulations are observed to prevent accidents and assure
good operation.
All people approaching the regulating unit must have a clear understanding of the symbol and
its meaning. Non observance may cause accidents entailing damage to personnel and to the
regulating unit.
A.5.1 SIGNS
The signs affixed to the regulating unit are shown below. Such signs enable staff operating or
working on the regulating unit to know about and so prevent the dangers and risks of not
observing the principal safety rules.
TABLE 1-DANGER SIGNS
Attention: DANGER OF ELECTRIC SHOCKS
Indicates the personnel involved that, if the described operation is not
performed while observing safety regulations, there is a risk of suffering an
electric shock.
TABLE 2-PRESCRIPTIVE SIGNS
GENERAL obligation
An obligation to carry out the operation as described and in accordance with
safety rules so as avoid risks and accidents.
This is usually accompanied by notices explaining the obligation.
Regulating Unit PMR-07

Habasit Italiana S.p.A.
Vittorio Veneto 31029 (TV)
Tel.: ++39(0)438.9113
Fax. ++39(0)438.200545 Regulating Unit PMR-07
Author: A.T. / KM REGULATIONS AND GENERAL WARNING NOTES
Edition: 04/2006 Page A-7
Replaces: 10/2005
TABLE 3-TERMS AND DEFINITIONS
TERM DEFINITION
PROTECTION
DEVICES
Safety measures involving the use of specific technical means called
protection devices (guards, safety devices) to protect persons from
dangers that cannot be reasonably eliminated or sufficiently reduced
in the design of the machine.
GUARD
A part of the machine specifically used to provide protection by the
use of a physical barrier. Depending on how it is made, a guard may
be called a cowling, cover, screen, door or fence etc.
Note 1 - A guard may act:
- alone; in this case it is effective only when closed.
- associated with a locking device with or without locking the guard;
in this case protection is assured whatever the position of the guard.
Note 2 - “Closed” means, in the case of a fixed guard, “kept in
position”.
FIXED GUARD
Guard kept in position (i.e. closed), by means of a fastening (screws,
bolts etc.) that make its removal/opening impossible without the use
of tools.
MOBILE GUARD
Guard that is generally mechanically connected to the frame of the
machine or to nearby fixed element (by means for example of hinges
or guides), and that can be opened without the use of tools.
INTERLOCKED
MOBILE GUARD
Guard associated with an interlock device so that:
The machine's dangerous functions “protected” by the guard cannot
be carried out unless the guard has been closed.
If the guard is opened during the unfolding of the machine's
dangerous functions, a stop command is given.
The closure of the guard permits execution of the machine's
dangerous functions “protected” by the guard but it does not control
the start up.
Regulating Unit PMR-07

Habasit Italiana S.p.A.
Vittorio Veneto 31029 (TV)
Tel.: ++39(0)438.9113
Fax. ++39(0)438.200545 Regulating Unit PMR-07
Author: A.T. / KM REGULATIONS AND GENERAL WARNING NOTES
Edition: 04/2006 Page A-8
Replaces: 10/2005
TERM DEFINITION
SAFETY DEVICE (No guard) that eliminates or reduces the risk, either alone or in
association with a guard.
INTERLOCK DEVICE
(INTERBLOCK)
A mechanical or electrical or other kind of device whose aim is to
prevent elements of the machine from functioning under specified
conditions (generally until the guard is closed).
PROTECTION
STRUCTURE
A physical obstacle such as a guard or part of the machine, that
limits the movement of the body and/or one of its parts.
The safety distances have been determined on the basis of the
requisites at point 4.1.1 of the standard EN294.
SAFETY DISTANCE
The minimum distance a protective structure must be positioned with
respect to a dangerous area.
The safety distances have been determined on the basis of the
requisites at point 4.1.1 of the standard EN294.
INDIVIDUAL
PROTECTION
DEVICE
Safety devices such as gloves, shoes, helmet, visor, earplugs etc.
aimed at protecting parts of the body.
CONTROL CIRCUIT A circuit used to control the working of the machine and protect the
power circuits.
CONTROL DEVICE
A device inserted into a control circuit and used to control the
working of the machine (e.g. position sensors, manual control
switches, relays and electromagnetic valves).
Regulating Unit PMR-07

Habasit Italiana S.p.A.
Vittorio Veneto 31029 (TV)
Tel.: ++39(0)438.9113
Fax. ++39(0)438.200545 Regulating Unit PMR-07
Author: A.T. / KM REGULATIONS AND GENERAL WARNING NOTES
Edition: 04/2006 Page A-9
Replaces: 10/2005
A.6 SAFETY WARNINGS
When using industrial machines and systems, one should be aware that moving mechanical
parts (linear or rotary movement), high voltage electrical parts, and any parts at high
temperature, etc, can cause serious damage to persons and materials.
In designing and building the regulating unit, the Manufacturer focused special attention on
safety in order to supply a SAFE regulating unit and, therefore, the Manufacturer has provided
protective and safety devices considered necessary according to the Risk Analysis carried out
by expert personnel. People in charge of system safety must make sure that the following
essential safety regulations are observed:
Do not run the regulating unit with the fixed and mobile protective devices
dismantled or disabled.
Do not run the regulating unit with the fixed and mobile protective devices
dismantled or disabled.
It is forbidden to switch off safety devices installed on the regulating unit
or create by-pass systems to limit switches or micro-switches.
Operations with reduced safety devices must be carried out strictly
observing the instructions in the relevant descriptions, and must be
performed by specialized technicians aware of the risk, under the direct
supervision of the company person responsible for safety. Active
protective devices must be restored as soon as possible, limiting this high
risk status to the minimum.
Cleaning and maintenance operations must be performed with the
electrical and pneumatic cutout devices switched OFF. To this end, the
regulating unit is provided with emergency push buttons which shut down
the system. It is good practice to use them as safety lock-outs to avoid
accidental starting during inspections or mechanical jobs.
Clean covers and control panel with soft, dry cloths lightly dampened in
detergent; do not use solvents as they could damage the surfaces.
Do not modify the regulating unit or its parts. Otherwise, the manufacturer
shall not hold itself responsible for damage to persons and materials.
Request any modifications/customizing directly from the manufacturer.
OF
Regulating Unit PMR-07

Habasit Italiana S.p.A.
Vittorio Veneto 31029 (TV)
Tel.: ++39(0)438.9113
Fax. ++39(0)438.200545 Regulating Unit PMR-07
Author: A.T. / KM REGULATIONS AND GENERAL WARNING NOTES
Edition: 04/2006 Page A-10
Replaces: 10/2005
A.7 REMAINING RISKS
The use of equipment following the instructions in this manual involves no remaining risks.
The user is responsible for taking care during transportation and movement of the equipment so
as to avoid bumps or bumping into and crushing persons in the area of these operations.
Ensure during equipping and maintenance operations that the stages in the chapters of the
manual are scrupulously adhered to and have these operations carried out only by suitably
prepared and qualified persons.
Regulating Unit PMR-07

Habasit Italiana S.p.A.
Vittorio Veneto 31029 (TV)
Tel.: ++39(0)438.9113
Fax. ++39(0)438.200545 Regulating Unit PMR-07
Author: A.T. / KM REGULATIONS AND GENERAL WARNING NOTES
Edition: 04/2006 Page A-11
Replaces: 10/2005
A.8 QUALIFICATIONS OF PERSONNEL
Each task must be assigned to a person trained in the work to be carried out and trained in
correct usage as well as fully aware of any remaining risks and dangers in that work. Personnel
must not carry out work outside their area of competence, knowledge and responsibility.
TABLE 4-QUALIFICATIONS
FIRST LEVEL MACHINE CONTROL OPERATOR
Indicates non qualified personnel i.e. without specific competencies and able
only to carry out simple tasks, including in practice running the machine with
the use of the controls on the push-button panel and loading and unloading
materials used during production. Furthermore, this operator can work with
the machine while the machine’s protective devices are enabled, to carry out
simple, ordinary jobs for adjusting, starting or re-starting production following
enforced downtime.
MECHANICAL MAINTENANCE PERSON
A qualified technician able to run the machine under normal conditions, to
intervene on mechanical parts to make all adjustments as well as the
necessary mechanical maintenance and repair jobs, also with the protective
devices disabled.
ELECTRICAL MAINTENANCE PERSON
A qualified technician able to run the machine under normal conditions, and
also with the protective devices disabled; s/he is entrusted with all electrical
jobs involving adjustment, maintenance and repairs. This operator is able to
work while the interior of the cabinets and the connector blocks are
electrically live.
QUALIFIED TECHNICIAN
A person who is by training, experience, education and knowledge of
accident prevention regulations and procedures able to perceive and avoid
possible dangers and who is authorized by the plant's safety officer to carry
out all necessary mechanical and electrical intervention.
SPECIALIZED SUPERVISOR
An expert, specialized technician provided by the Manufacturer to carry out
complex operations in particular situations, installation, first start-up,
instruction of the Customer’s personnel, as well as overhauls of and
modifications to the machine.
Regulating Unit PMR-07

Habasit Italiana S.p.A.
Vittorio Veneto 31029 (TV)
Tel.: ++39(0)438.9113
Fax. ++39(0)438.200545 Regulating Unit PMR-07
Author: A.T. / KM REGULATIONS AND GENERAL WARNING NOTES
Edition: 04/2006 Page A-12
Replaces: 10/2005
A.9 REFERENCES AND STANDARDS
A.9.1 APPLICABLE EU DIRECTIVES
EU Directive N° 98/37 of 23.07.98 known as the "Machines directive".
EU Directive N° 60/ 204 known as the ”Low-tension directive”.
EU Directive N° 89/336 for the convergence of Member State law on electromagnetic
compatibility.
Application of the above directives is formalized through the signing of the MANUFACTURER'S
DECLARATION OF CONFORMITY drawn up once the inspection test has been carried out at the
place of installation.
This machine has been constructed in a country that is part of the European Community
and therefore meets the safety requirements of EEC directive 98/37/CE, in force from July
23, 1998.
This conformity is certified and the machine bears the CE mark of compliance. (See
figure)
A.9.2 EU DIRECTIVES CONCERNING SAFETY IN THE WORKPLACE
EU Directive N° 89/391 concerning the improvement of the safety and health of workers during
work, in addition to the following particular directives: EEC N° 89/654 and N° 89/655.
A.9.3 EU DIRECTIVES CONCERNING PERSONAL PROTECTION
EU Directive N° 77/576 and N° 79/640 concerning safety signs in the workplace.
A.9.4 EU DIRECTIVES CONCERNING ENVIRONMENTAL PROTECTION
EU Directive N° 89/686 concerning the use of personal protection devices.
EU Directive N° 75/442 on the disposal of waste.
EU Directive N° 78/319 concerning disposal of toxic and harmful waste.
Regulating Unit PMR-07

Habasit Italiana S.p.A.
Vittorio Veneto 31029 (TV)
Tel.: ++39(0)438.9113
Fax. ++39(0)438.200545 Regulating Unit PMR-07
Author: A.T. / KM TECHNICAL SPECIFICATIONS
Edition: 04/2006 Page B-1
Replaces: 10/2005
B. TECHNICAL SPECIFICATIONS
Regulating Unit PMR-07

Habasit Italiana S.p.A.
Vittorio Veneto 31029 (TV)
Tel.: ++39(0)438.9113
Fax. ++39(0)438.200545 Regulating Unit PMR-07
Author: A.T. / KM TECHNICAL SPECIFICATIONS
Edition: 04/2006 Page B-2
Replaces: 10/2005
B.1 PURPOSE OF THE REGULATING UNIT
The regulating unit PMR-07 has been specifically designed to control the joining process in the
HABASIT fabrication presses using Thermofix and Flexproof method.
The Thermofix process includes all the flat belts and other Habasit conveyor belts with right-
angled or oblique-angled joins.
The Flexproof process includes most of the Food and Standard conveyor belts from Habasit as
well as the thermoplastic transmission belts.
Further details about these processes can be obtained at:
For the Thermofix process (see technical manual Thermofix)
For the Flexproof process (see technical manual Flexproof)
NOTE
By connecting to the company’s IT net H/Net it is possible to access current valid process data.
The regulating unit PMR-07 has been developed exclusively for the applications described
herein. No other or inappropriate applications are permitted.
ATTENTION
ANY USE OF THE REGULATING UNIT OTHER THAN FOR WHICH IT WAS DESIGNED
MAY BE IMPROPER USE AND RESULT IN NOT BEING SAFE FROM THE POINTS OF
VIEW OF THE OPERATOR, MAINTENANCE WORKER AND OF THE REGULATING UNIT
ITSELF.
HABASIT SHALL NOT BE HELD LIABLE FOR THE CONSEQUENCES OF ANY BREACHES
OF THESE RULES.
Regulating Unit PMR-07