HADEF 29/06AP Series Assembly instructions

5.52.181.00.01.05 Rev.05
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HADEF Pneumatic Chain Hoist
Type 29/06AP
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Ultra-low headroom configuration
^
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with monorail hand geared trolley APH
with monorail pneumatic trolley APP
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with monorail trolley Big Bag APHL and APPL
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Installation,- Operating and
Maintenance Instructions

2 5.52.181.00.01.05
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NOTICE!
The installation or mounting instructions for incomplete machines you’ll find in chapter “Installation”
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o
©by Heinrich de Fries GmbH
Heinrich de Fries GmbH, Gauss Str. 20, D-40235 Düsseldorf
Heinrich De Fries GmbH will be named HADEF in the following text.
Original operating- and maintenance instructions in German language.
Translation in other languages is made of the German original.
A copy may be requested in writing or is available for download on www.hadef.com
Subject to changes.
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Table of Contents
1Information..........................................................................................3
1.1Indications to determine the used part of the theoretical usage life............................4
2Safety...................................................................................................4
2.1Warning notice and symbols............................................................................................4
2.2Duty of care of the owner..................................................................................................4
2.3Requirements for the operating personnel.....................................................................5
2.4Appropriate use.................................................................................................................5
2.5Basic safety measures......................................................................................................6
3Transport and Storage.......................................................................7
3.1Transport............................................................................................................................7
3.2Safety device for transport...............................................................................................7
3.3Storage ...............................................................................................................................7
4Description..........................................................................................7
4.1Areas of application ..........................................................................................................7
4.2Design.................................................................................................................................8
4.3Functions............................................................................................................................8
4.4Important components......................................................................................................8
5Technical data...................................................................................10
6Installation.........................................................................................10
6.1Trolley...............................................................................................................................10
6.2Devices with a load capacity of up to 6,3 t....................................................................11
6.3Devices from 8 t up to 60 t capacity...............................................................................12
6.4Chain container installation............................................................................................12
6.5Tools.................................................................................................................................13
7Operation...........................................................................................14
8Operation...........................................................................................15
9Commissioning.................................................................................15
9.1General .............................................................................................................................15
9.2Compressed air connection ...........................................................................................15
9.3Gear...................................................................................................................................16
9.4Load chain........................................................................................................................16

5.52.181.00.01.05 3
10Safety check ..................................................................................... 17
11Functional test.................................................................................. 17
11.1Checks before the initial start-up...................................................................................17
11.2Functional test.................................................................................................................17
12Maintenance...................................................................................... 17
12.1General.............................................................................................................................17
12.2Monitoring........................................................................................................................17
12.3Replacing the load chain................................................................................................18
12.4Pneumatic motor.............................................................................................................18
12.5Overload protection ........................................................................................................ 19
12.6Stretch the roller chain. ..................................................................................................19
13Inspection ......................................................................................... 20
13.1General Overhaul for motor-driven units......................................................................20
13.2Periodic checks...............................................................................................................20
13.3Checking the load chain.................................................................................................21
13.4Checking the load hook..................................................................................................21
13.5Inspection – Gear – Oil level ..........................................................................................22
14Service............................................................................................... 22
14.1Load chain .......................................................................................................................22
14.2Pulleys..............................................................................................................................22
14.3Load hook ........................................................................................................................23
14.4Hoist gear.........................................................................................................................23
14.5Trolley...............................................................................................................................24
14.6Tension device ................................................................................................................24
14.7Pneumatic motor.............................................................................................................24
14.8Lubricant selection .........................................................................................................25
14.9Lubricant for food industry – selection (as option*)....................................................25
15Trouble .............................................................................................. 25
16Remedy ............................................................................................. 26
17Decommissioning ............................................................................ 27
17.1Temporary decommissioning ........................................................................................ 27
17.2Final decommissioning/disposal...................................................................................27
18Additional documents...................................................................... 27
18.1Pneumatic connections diagram...................................................................................27
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1 Information
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The products meet European Union requirements, in particular the valided EU Machine Directive.
The entire company works acc. to a certified quality assurance system as per ISO 9001.
The production of components at our work is subject to strict, intermediate checks.
After assembly, each product is subject to a final test with overload.
For the operation of hoists, the national accident prevention regulations apply in Germany, amongst others.
The stated performance of the devices and meeting any warranty claims require adherence to all instructions
in this manual.
Before delivery, all products are packed properly. Check the goods after receipt for any damage caused
during transport. Report any damage immediately to the forwarding agent.
This manual allows a safe and efficiently use of equipment. Images of this manual are for a principle
understanding and can be different from the real design.

4 5.52.181.00.01.05
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NOTICE!
We refer to the prescribed equipment tests before initial start-up, before putting back into operation and the
regular periodic inspections.
In other countries any additional national regulations must be observed.
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1.1 Indications to determine the used part of the theoretical usage life.
For motor driven units.
The equipment (rope hoists, chain hoists, winches as well as crane hoisting units) are classified in drive
groups (duty classification) according to their intended mode of operation, running times and load collectives
and dimensioned according to the requirements derived from these.
They are thus only designed for a limited period of use with regard to the overall dimensioning and
certification.
After the total period of use as elapsed, measures must be taken where parts are checked and exchanged
as per indication by the manufacturer. After that a new maximum usage period is determined. See also the
valued accident prevention regulations, “winches, lifting and pulling devices”.
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NOTICE!
Commitment
A general overhaul may only be performed by HADEF or by a specialized company, authorized by HADEF.
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2 Safety
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2.1 Warning notice and symbols
Warnings and notice are shown as follows in these instructions:
DANGER! This means that there is a high risk that leads, if it is not avoided, to death or severe injury.
WARNING! This means that there is a risk that could lead, if it is not avoided, to death or severe injury.
CAUTION! This means that there is little risk
that could lead, if it is not avoided, to slight injury or damage to the device or its
surrounding.
NOTICE! Gives advice for use and other useful information.
Danger from electricity.
Danger from explosive area.
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2.2 Duty of care of the owner
DANGER!
Failure to follow the instructions of this manual can lead to unpredictable hazards.
For any resulting damage or personal injury, HADEF assumes no liability.
The unit was designed and built following a risk analysis and careful selection of the harmonized standards
that are to be complied with, as well as other technical specifications. It therefore represents state-of-the-art
technology and provides the highest degree of safety.
Our delivery includes the hoist supplied beginning at its suspension and ending at the load hook and if
supplied with control, the control line/hose that leads to the hoist. Further operating material, tools, load
attaching devices as well as main energy supply lines must be assembled according to the valid rules and
regulations. For explosion-proof equipment, all these parts must be approved for use in area prone to
explosion, or they must be suitable for use in area prone to explosion. The owner is responsible for this.

5.52.181.00.01.05 5
However, in everyday operation this degree of safety can only be achieved if all measures required are
taken. It falls within the duty of care of the owner/user of the devices to plan these measures and to check
that they are being complied with.
Complete the operating and installation instructions by any instructions (regarding supervision or
notifications)that are important for the special kind of use of the equipment, i.e. regarding organization of
work, work flow and human resources.
In particular, the owner/user must ensure that:
The unit is only used appropriately.
The device is only operated in a fault-free, fully functional condition, and the safety components, in
particular, are checked regularly to ensure that it is functioning properly.
The required personal protective equipment for the operators, service and repair personnel is available
and is used.
The operating instructions are always available at the location where the equipment is used and that they
are legible and complete.
The unit is only operated, serviced and repaired by qualified and authorized personnel.
This personnel is regularly trained in all applicable matters regarding safety at work and environmental
protection, and that they are familiar with the operating manual and, in particular, the safety instructions it
contains.
Any safety and warning signs on the devices are not removed and remain legible.
Devices for use in area prone to explosion must (from customer's side) be earthed with a shunting
resistor of < 106Ωagainst earth.
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WARNING!
It is not allowed to make constructive changes of the equipment!
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2.3 Requirements for the operating personnel
The units may only be operated by qualified persons that are appropriately trained and that are familiar with
it. They must have their employer’s authorisation for operation of the units.
Before starting work, the operating personnel must have read the operating and installation instructions,
especially the chapter "Safety Instructions".
This is especially important for operating personnel that rarely uses the equipment, i.e. for installation or
maintenance work.
DANGER!
In order to avoid severe injury, please pay attention to the following when using the equipment:
Use protective clothes/equipment.
Do not wear long hair hanging down open.
Do not wear rings or other jewellery.
Do not wear clothes that are too big/wide.
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2.4 Appropriate use
The permitted safe working load of the devices must not be exceeded! An exception can be made during the
load test before initial operation, carried out by a licensed qualified person.
The permissible ambient temperature during operation of manual driven devices is -20 ° C / + 50 ° C and
at all power driven devices -20 ° C / + 40 ° C!
Defective devices and load suspension devices must not be used until they have been repaired! Only
original spare parts must be used. Non-compliance will result in any warranty claims becoming void.
Liability and warranty will become void if unauthorized modifications of the units are made by the user!
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The appropriate use of the hoists is vertical lifting and lowering of unguided loads. In combination with
trolleys, loads can also be moved horizontally.

6 5.52.181.00.01.05
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DANGER!
It is not allowed:
pulling loose of stuck loads, dragging of loads and inclined pulling is not allowed.
in explosive atmosphere, except the unit is especially modified for it and marked by an indication label
to transport people
The device is not suitable for use on stages and in studios
persons must not stand under a suspended load
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NOTICE!
If the units are not used appropriately, it is not possible to ensure safe operation.
The owner and operator have sole liability for all personal injury and damage to property arising from
inappropriate use.
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2.5 Basic safety measures
Observe installation-, operation and maintenance instruction.
Take notice of caution notes at units and in the manual
Observe safety distances.
Take care for a free view on the load.
Only use the hoists appropriately.
The equipment is to be used exclusively for movement of goods. Under no circumstances my persons be
moved.
Never load the devices beyond their working load limit.
Pay attention to the accident prevention regulations (UVV).
Should the hoist be used outside of Germany, please pay attention to the national regulations that apply.
Supporting structures and load-attached devices used in conjunction with this equipment must provide an
adequate safety factor to handle the rated load plus the weight of the equipment. In case of doubt, consult
a structural engineer.
If the equipment has not been used for a period of time, carry out visual checks of all main components
such as chains, load hooks etc. and replace any damaged parts with new, original spare parts before
putting the equipment back into operation!
Do not use a hoist that is defective, pay attention to any abnormal noise it makes during operation.
Stop working immediately in case of disturbances and remedy failures.
Any damage and faults must be reported to a responsible supervisor immediately.
If the unit is put into motion, any persons in the immediate vicinity must be informed by calling to them!
Please pay attention to the regulations for load carrying devices UVV for both positive and non-positive
methods of attaching loads.
The lifting tackle or the load must be securely attached to the hook and be seated at the bottom of the
hook.
The safety catch of hooks must be closed.
When charged, the housing may not be in contact somewhere.
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Stop lowering the load when the bottom block or the load is being set down or is prevented from being
lowered further.
The load chain must not be twisted.
Twisted chains must be aligned before attaching the load.
The correct alignment of the chain links can be seen from the weld seams.
The chain links must always be aligned in one direction.
Illustration 1

5.52.181.00.01.05 7
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NOTICE!
Pneumatic air motors are capable of operating at continuous duty up to 100% and 360 cycles per hour and
can be used in accordance with their device classification (mechanism class). The remaining service life of
the devices in accordance with mechanism group and usage (see calculation of remaining service life)
must be followed.
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WARNING!
The following is not allowed:
to lift another load than the nominal safe working load
to manipulate the sliding clutch if units are equipped with
The use of elongated or damaged chains or wire ropes. Replace them immediately by new, original
parts.
Never loop the load chain around a load nor place or pull the chain over edges.
Never repair damaged load hooks (e.g. by hammering), but replace them by original hooks.
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3 Transport and Storage
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CAUTION!
Transport may only be done by qualified personnel. No liability for any damage resulting from improper
transport or improper storage.
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3.1 Transport
The devices are checked and if so adequately packed before delivery.
Do not throw or drop the equipment.
Use adequate means of transport.
Transport and means of transport must be suitable for the local conditions.
3.2 Safety device for transport
NOTICE!
Should a safety device for transport exist, please remove it before commissioning.
3.3 Storage
Store the equipment at a clean and dry place.
Protect the equipment against dirt, humidity and damage by an appropriate cover.
Protect hooks, wire ropes, chains and brakes against corrosion.
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4 Description
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4.1 Areas of application
The devices must be as far as possible installed in a covered room.
If they are used in the open, protect the units against the effects of weather such as rain, hail, snow, direct
sunshine, dust, etc. - we recommend to use a cover in parking position. If the device is set up in a
continuously humid environment with strong temperature fluctuations, the correct functionings are
endangered by the forming of condensation.
Ambient temperature -20°C up to +50°C. Power-operated units -20 up to +40°C. Humidity 100 % or less but
not under water
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During longer periods of standstill, corrosion may reduce the function of the brake.

8 5.52.181.00.01.05
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DANGER!
HADEF hoists, in their standard version, are not approved for use in areas that are prone to
explosion.
HADEF supplies special explosion-proof equipment for this purpose which has special EX-name
plates on it stating the EX-classification.
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4.2 Design
HADEF pneumatic chain hoists, with ultralow
design and pneumatic trolley, Type 29/06 APP
and hand-geared trolley Type 29/06 APH are
monorail trolleys combined with hoists.
The hoists are driven by compressed air motors
and the trolleys by hand via chains or also by
compressed air motors.
Type 29/06 APP - Table 1 / 1-10T
Type 29/06 APH - Table 2 / 8-20T
Type 29/06 APP - Table 2 / 26-60T
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4.3 Functions
The lifting gear and motor-driven trolleys are moved by pressing the buttons on the control switch. The
spring-operated brake which is integrated in the lifting motor prevents the load from being lowered
automatically after releasing the control keys.
Hand geared trolleys are moved to the left or right by pulling one of the two stands of the endless hand
chain.
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NOTICE!
The best protection against functional failures in case of extreme environmental impact is the regular use of
the equipment.
If the hoist is not used very often, we recommend to carry out a test run at least once a week and to switch
on the motor several times during this test run.
In our experience, this will prevent the brake from sticking.
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4.4 Important components
NOTICE!
All hoists are fitted with high-quality lifting gears of the reliable AK series.
4.4.1 Motor
Type of chain hoist
Pneumatic motor
70/06AP, 70/06AP-EX
28/06AP, 28/06 AP-EX
29/06AP, 29/06AP-EX
29/06APL Big Bag, 29/06APL Big Bag-EX

5.52.18
1
4.4.2
Lifting
g
AK 4-8
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4.4.3
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Classifi
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Indirect co
4.4.4
Type
70/06AP+
E
28/06AP+
E
29/06AP+
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4.4.5
acc. to
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4.4.6
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4.4.7
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1
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0\mod_1172067180778 _52.docx @ 229 @ @ 1
e
ntilation sc
u
r Gear
l
anetary Ge
a
m
gear and
m
t
ilation not n
e
e
mergency s
t
t
rol accordin
g
Standard
AK 4-6 (up
AK 6-10 (
f
up)
p
rotection
i
pping clutch
AK 4-8
AK 4-8
AK 4-8
n
h
igh quality
c
k
with safety
c
taine
r
pe made of
c
d
switch (lif
t
n
the load ch
a
h
oists with t
e
n
ce unit (op
t
e
operation
a
c
y ventilatio
n
o
pening for t
in case of d
limit switc
h
n
to upper an
d
t
rol)
o
mponents
r
e used in a
r
rew
a
r
m
otor
e
cessary.
t
op
g
to lifting g
e
t
o 1000 kg)
f
rom 1600 kg
mechanical
as
s
Standard
AK 9+10
c
hain
c
atch.
c
oated fabri
c
t
ing/lowerin
a
in does not
nsioning de
v
t
ion)
a
ir
n
- hoisting
h
e brake via
r
op of air
h
d
lower hoo
k
r
ea at risk of
e
ar sizes
Option
AK 4-6 (up t
kg)
stop by sprin
g
s
embly
Option
AK 4-10
AK 4-10
c
, plastic of
s
g)
t
run correctl
y
v
ice)
motor (opt
i
lever
k
position
explosion
o 1000
g
Pressure
Standar
d
AK 9+10
AK 9+10
s
teel plate.
y
i
on)
Illustration
reducing valv
e
d
Option
AK 4-10
2
e
9

10 5.52.181.00.01.05
5 Technical data
Pos: 9.2.1 /1_HADEF/5-- TECHNISCHE DATEN/Kette nzug/29/06/29/06AP @ 1\mod_1 192442358577_52.d ocx @ 7983 @ @ 1
Table 1
Capacity kg 1000 2000 2500 3200 5000 5000 6300 6300 10000
hoisting unit AK 4 AK 6 AK7 AK 7 AK 7 AK 8 AK 7 AK 8 AK 8
Number of chain falls 2 2 2 2 4 2 4 2 4
FEM 9.511/ EN 818-7 2m 2m 2m 2m 2m 2m 1 Bm 1 Bm 1 Bm
load chain mm 5 x 15 7 x 21 9 x 27 9 x 27 9 x 27 9 x 27 9 x 27 11,3 x 31 11,3 x 31
load bar size 1N mm
for beam flange width 2N mm
from - to 3N mm
74-150
151-220
221-310
82-156
157-210
211-306
106-223
224-310
-
106-223
224-310
-
119-215
216-312
-
119-215
216-312
-
119-215
216-312
-
119-215
216-312
-
119-215
216-312
-
lifting speed approx. m/min 3,5 4 4 4 2,4 --* 2 --* --*
Lowering speed approx. m/min 8 7 8 8 4 --* 3,6 --* --*
hoist motor output kW 0,75 1,5 2,5 2,5 2,5 --* 2,5 --* --*
air consumption m³/min 1,4 2,1 3,5 3,5 3,5 --* 3,5 --* --*
Travel speed approx. m/min 8
Trolley motor output kW 0,75
air consumption m³/min 0,95
travel path when reeling off 30 m
of hand chain 7,8 9,8 6,3 6,3 6,5 6,5 6,5 6,5 6,5
hand chain pull for travel approx. N 90 130 80 100 100 120 150 150 180
noise emission at
1m distance dB(A)
tolerance +2 dB(A) 93 94 94 94 94 94 94 94 94
weight at 3 m track height approx. kg 135 220 240 250 420 --* 420 --* --*
Table 2
Capacity kg 8000 10000 12000 16000 20000 25000 30000 40000 50000 60000
hoisting unit AK 9 AK 9 AK 9 AK 9 AK 9 AK 9 AK 9 AK 9 AK 9 AK 9
Number of chain falls 2 2 2 4 4 6 6 2 x 4 2 x 5 2 x 6
FEM 9.511/ EN 818-7 2m 2m 1 Bm 1 Am 1 Bm 1 Bm 1 Cm 1 Bm 1 Bm 1 Bm
load chain mm 16 x 45
load bar size 1N mm
for beam flange width 2N mm
from - to 3N mm 155-310** 155-310**
155-310**
185-310**
185-310**
185-310**
185-310** 300-400** 300-400** 300-400**
lifting speed approx. m/min --* --* 1,5 1,2 1,1 0,8 0,7 --* --* --*
Lowering speed approx. m/min --* --* 3 1,6 1,7 1 1 --* --* --*
hoist motor output kW 2,5 2,5 2,5 2,5 2,5 2,5 2,5 --* --* --*
air consumption m³/min 3,5 3,5 3,5 3,5 3,5 3,5 3,5 --* --* --*
travel speed approx. m/min 8
travel motor output kW 0,75 2x0.75
air consumption m³/min 0,95 2x0.95
travel path when reeling off 30 m
of hand chain 4,5 4,5 4,5 4 4 4 4 3,5 3,5 3,5
hand chain pull for travel approx. N 200 200 200 130 220 280 2 x 170 2x 2x 2x
noise emission at
1m distance dB(A)
tolerance +2 dB(A) 92 92 92 92 92 92 92 92 92 92
weight at 3 m track height approx.kg 1045 1060 1065 1665 1680 2380 2380 --* --* --*
* at the time of going to print this data had not been finalised.
air pressure 6bar
Pos: 10.1 /1_HADEF/6- -MONTAGE/*Ü1*/#. Kapi tel - Montage @ 0\mod_1172127 582099_52.doc x@ 255 @ @ 1
6 Installation
Pos: 10.2.1 /1_HADEF/ 6--MONTAGE/Allgemei n/01.Alle Hebezeuge @ 0\ mod_1182334877463_52. docx @ 6265 @ @ 1
The assembly and installation depends on the local environment. The hoist must be suspended in a way that
it can position itself freely.
Pos: 10.2.2 /1_HADEF/ 6--MONTAGE/Allgemei n/02.auf Träger - allge mein @ 0\mod_117222089276 3_52.docx @ 270 @ @ 1
6.1 Trolley
For assembly on a beam a travel limit must be placed at either end of the track.
This must be attached so that any elastic limitation buffer or the trolley wheels are driven against them in
their end position when moving.
Generally, additional lifting gear (e.g. fork lift, lifting platforms) will be required for the assembly. These must
take the weight of the devices securely.
Pos: 10.3.1.1 /1_HADEF/6- -MONTAGE/Kette nzug/29/06+91/09/01. Allgemein @ 0\mod_11847 40001750_52.doc x@ 6766 @ @ 1
For hoists up to 6,3t capacity the trolley and the bottom block can be adjusted to different beam flange
widths.
Hoists from 8t capacity up are supplied adjusted to a fixed beam flange width in the factory. The adjustment
of the bottom block cannot be changed afterwards.

5.52.181.00.01.05 11
Pos:10.3.1.2/1_HADEF/---ALLGEMEIN/Hinweise/Kettenzüge/VORSIC HT- MaßX = 2-3mm und 3-5 mm @ 0\mod_1184767195881_ 52.docx @ 6813 @ @ 1
CAUTION!
The distance “X” between the wheel flanges of the trolley wheels must be
for trolleys up to 3,2 t: 2-3 mm (1-1,5 mm each side) bigger and
for trolleys from 4 t up: 3-5 mm (1,5-2,5 mm each side) bigger than the flange width "B" of the beam
Pos: 10.3.1.3 /1_HADEF/ 6--MONTAGE/Kette nzug/29/06+91/09/02. Einstellung X, Mon tage bis 6,3t @ 0\mod_1184740 487268_52.doc x@ 6771 @ @ 1
6.2 Devices with a load capacity of up to 6,3 t
6.2.1 Setting and checking the gauge
The trolley and the bottom block can be adjusted
to different beam flange widths.
Setting to the relevant beam flange width “B” is to
be made as follows:
Dimension "X" is set by placing washers (6)
from the outer to the inner side ("X" increases)
or from the inner to the outer side ("X"
decreases).
Washers must not be put away!
Tighten the hexagon nut (3) and safety nuts
(4) again.
Flange width “B” and the “X” setting must be
checked in all cases.
The same dimensions as used for changing
the track width must also be used for the
bottom block (10).
The load chain (11) must run in parallel
vertically. Do not put washers aside from the
bottom block.
"B" beam flange width
"X" gauge
Illustration 3
Place some washers from the outer side to the
inner side and vice versa to adjust the gauge -
they must be spread out evenly between the
rollers (12) and the hook tackle (13).
The two-part hook tackle must not be pulled
apart.
Tighten the hexagon nut (14) and safety nuts
(15) again.
Please make sure that the bottom block
does not jam at the beam flange when placed in
the upper hook position.
1 Side plate
2 load bars
3 hexagon nut
4 safety nut
5 distance tube
6 washers
7 threaded rod
8 hexagon nut
9 hexagon nut
6.2.2 Installation on the beam
Pre-install the side plates (1) with load bars (2), washers (6), distance tubes (5), hexagon nuts (3) and
safety nuts (4) to adjusting value "X" as mentioned above.
Tighten the hexagon nuts (3) and safety nuts (4) and push the device onto the front face of the beam
flange.
Insert the threaded rod (7) through the corresponding holes and tighten the nuts (8, 9).
Tighten nut (8) first, then nut (9).
If this is not possible for lack of space or fixed end stops the trolley can also be installed on the beam from
below. Please proceed as follows:
Dismantle the hexagon nut (3) and safety nut (4) at the motor side.
The trolley halves must be separated until the trolley can be pushed over the track beam flange from
below.
Push the trolley together again until it reaches the correct wheel gauge "X".

12 5.52.181.00.01.05
Secure the washers (6) and distance tubes (5) by tightening the hexagon nuts (3) and the safety nuts (4).
Fasten the threaded rod as mentioned above.
With the devices in table 1 one of 4 wheels is driven by the travel drive. The axis of the driven wheel is set
slightly lower to ensure the required wheel pressure for traversing when the device is not under load. To
prevent the slack between load bolt (2) and the corresponding holes which are due to the manufacturing
process, having a negative impact on wheel pressure, proceed as follows:
Place a 2 mm thick sheet metal strip each under the 3 wheels which are not driven, loosen nuts (3,4) and
(9) slightly and put the device under load at the load hook until the rollers are under pressure.
Afterwards, tighten all nuts and safety nuts again.
Pos: 10.3.1.4 /1_HADEF/6- -MONTAGE/Kette nzug/29/06+91/09/03. Montage 8-60t @ 0\mod_1184 750604204_52.doc x@ 677 6 @ @ 1
6.3 Devices from 8 t up to 60 t capacity
6.3.1 Installation on the beam
Secure the load bars with set collars (1) and
safety screws (3).
In order to adjust the beam flange width and
for installation on the beam, dismantle the
safety screws (3) at one trolley side.
After adjustment of dimension "X" and
installation on the beam, install the safety
screws (3) again and secure them with nut (4).
When pulling apart the side plates, the trolley
drive shaft will also be moved.
To do this, loosen the safety screws at the
stern tube bearing and secure them again after
the side plates have been pushed together.
Illustration 4
1 set collar
2 load bars
3 safety screw
4 hexagon nut
5 washer
Pos: 10.3.1.5 /1_HADEF/6- -MONTAGE/Kette nzug/29/06+91/09/05. Montage - Kettenspei cher @ 0\mod_1184763392 274_52.docx @ 6787 @ @ 1
6.4 Chain container installation
The chain container is supplied as a complete
unit. For the installation of the chain container, the
following must be observed:
Mount chain container (1) with screws (2) in
the position provided (3).
Let the load chain run smoothly into the chain
container (1).
The holding chain (4) which is already fixed to
the chain container must be fastened with
screw (6) at the position provided therefore at
the hoist (5) in such a way that the chain
container (1) hangs as horizontally as possible,
to achieve this, either shorten the holding chain
(4) or another chain link must be added to the
holding chain (4).
Re-check the fastening screws.
Check whether the load chain of the device
can enter the chain container freely by carrying
out a functional test without load.
Illustration 5
i The chain container should hang horizontally or
as horizontally as possible
1 chain container
2 screws
3 position for screws
4 holding chain
5 position of holding chain
6 screw
Pos: 10.4 /1_HADEF/6-- MONTAGE/Werkzeuge/29/ 06AP+EX @ 2\mod_128766723146 0_52.docx @ 16530 @ @ 1

5.52.181.00.01.05 13
6.5 Tools
Pos: 11.1 /1_HADEF/7--BEDIENUNG/*Ü1*/#. Kapitel - Bedienung @ 0\mod_1 172647408811_52.d ocx @ 398 @ @1
Capacity Size Tool Use
1t
1,5t + 2t
2,5t + 3,2t
5t + 6,3t
7,5t + 10t
SW36
SW46
SW55
SW60
SW75
load bolt
12,5 t
16t - 60t
SW22
SW24
load bolt with
locking ring
1t
2t
2,5t - 3,2t
5t - 6,3t
SW46
SW55
SW60
SW10
Load bolts bottom
block
8t
16t
20t - 50t
16t
8t - 50t
SW36
SW55
SW75
SW6
SW10
bolts
bottom block
safety plate
1t - 50t SW46 Overload protection
1t - 50t
SW17
SW8
Roller chain
Tensioning device
misc. Pneumatic air
connections
misc.
misc.
misc. misc.

14 5.52.181.00.01.05
7 Operation
Pos: 11.2 /1_HADEF/7--BEDIENUNG/Allgemei n/01.Bedienung - Alle @ 0\mod_117 3087534915_52.doc x @ 440 @ @1
Only people that are familiar with the operation of the lifting devices and cranes may be entrusted with their
operation. They must be authorized by the employer for the operation of the equipment. The employer must
ensure that the operating instructions are available near the equipment and that they are accessible for the
operating personnel.
Pos: 11.3 /1_HADEF/7--BEDIENUNG/Allgemei n/01.Bedienung - zus. Alle E+P @ 1\mod_1264760146475_52.doc x@ 117 00 @ @ 1
The shown control switches are only for the optical information. They can be different acc. the delivery.
Pos: 11.4.1 /1_HADEF/7--BEDIENUNG/Druckluft/1.Feinf. Di rektsteuerung @ 1\mod_11857797809 52_52.docx @ 7388 @ @ 1
Direct control
1 Emergency-Stop
2 Lifting
3 Lowering
Illustration 6
Pos: 11.4.2 /1_HADEF/7--BEDIENUNG/Druc kluft/2.Indirekte Druckluftsteuerung @ 1\ mod_1185779560722_52. docx @ 7382 @ @ 1
Indirect pneumatic control
1 Emergency stop
2 lifting
3 lowering
Hoists combined with trolleys have control
switches where push buttons for trolley movement
are added.
Special design units can be supplied upon
request.
Illustration 7
Pos: 11.4.3 /1_HADEF/7--BEDIENUNG/Druc kluft/3.Hängetaster - Tasterfunktion Druckl. @2\mod_13311 29761543_52.docx @ 2147 5 @ @1
Push button functions
Relieved push button = stand still
push button pushed = respective movement
Illustration 8
Red Emergency-Stop button
button pushed = stand still
turn the button clockwise = free functions
Illustration 9
Pos: 11.5 /1_HADEF/7--BEDIENUNG/Druc kluft/4.Notablass (Kettenzüge) @ 3\ mod_1384851497002_52. docx @ 27425 @ @ 1
Emergency release – Hoist (as option)
To drain the load at pressure drop in an emergency
case, a manual brake release is possible by lever (A).
Illustration 10
Pos: 12.1 /1_HADEF/8- -BETRIEB Nur (E+P)/* Ü1*/#. Kapitel - Betrieb @ 0\ mod_1176390362673_52. docx @ 3901 @ @ 1

5.52.181.00.01.05 15
8 Operation
Pos: 12.2.1 /1_HADEF/ 8--BETRIEB Nur (E+P) /Allgemein/Elektro+ Druckluft/04.A lleP @ 2\ mod_1279718651144_52. docx @ 14998 @ @ 1
The following, important points must be observed when operating the equipment:
Read the safety instructions.
Never load the devices beyond their working load limit.
The prescribed maintenance intervals must be adhered to.
Pos: 12.2.2 /1_HADEF/ 8--BETRIEB Nur (E+P) /Allgemein/Elektro+ Druckluft/04.Zus atz für Hebezeuge @ 1\mod_119 3041504888_52.doc x @ 8078 @ @ 1
The lifting tackle or the load must be securely attached to the hook and be seated at the bottom of the
hook. The safety catch must always be closed.
Pos:12.2.3 /1_HADEF/---ALLGEMEIN/Hinweise/GEFAHR- Losreißen,Personentr.,schweb.Laste n, ex verboten (E+P) @ 0\ mod_1176799462104_52.doc x@ 473 5 @ @1
DANGER!
It is not allowed:
pulling loose of stuck loads, dragging of loads and inclined pulling is not allowed.
in explosive atmosphere, except the unit is especially modified for it and marked by an indication label
to transport people
The device is not suitable for use on stages and in studios
persons must not stand under a suspended load
Pos: 13.1 /1_HADEF/9-- INBETRIEBNAHME/*Ü1*/ #. Kapitel - Inbetriebnahm e @ 0\mod_1177486166685_52. docx @ 5393 @ @ 1
9 Commissioning
Pos: 13.2.1.1 /1_HADEF/ 9--INBETRIEBNA HME/Allgemein/Allge mein/01.Allgemein @ 0\ mod_1172504961658_52. docx @ 355 @ @ 1
9.1 General
Should the unit be used in Germany:
Please observe the validated, national accident prevention regulations.
For other countries:
Inspections as above. Please observe the national rules and regulations and the instructions in this manual!
Pos:13.2.1.2/1_HADEF/---ALLGEMEIN/Hinweise/Prüfungen/HINWEIS- Prüfung durch befähigte Pesonen @ 0\ mod_1177339966681_52 .docx @ 5319 @ @ 1
NOTICE!
Hoists up to 1000 kg capacity and without motor-driven trolleys of hoisting unit must be tested by a “qualified
person” before putting into operation for the first time.
Hoists of 1000 kg capacity and up or with more than one motor-driven hoist movement; i.e. lifting and trolley
movement, must be tested by a “licensed qualified person” before putting in operation.
An exception is “hoists ready for operation” acc. validated national regulations with EU-declaration of
conformity.
Definition “qualified person” (former expert)
A “qualified person” has learned, due to occupational training and experience and the job that the person has
done, the skills needed to tests the material for one’s work.
Definition “licensed qualified person” (former approved expert)
A “licensed qualified person” has, due through special occupational training, knowledge about testing of the
material for one’s work and knows the national accident prevention regulations and other prescriptions and
technical regulations. This person must test the material for one’s work regularly with regard to design and
kind of use. The license will be given to qualified person be the approved supervision authorities (ZÜS).
Pos: 13.2.2.1 /1_HADEF/9- -INBETRIEBNAHME/ Allgemein/Druckluf tanschluss/Alle @ 1\mod_1 185782523360_52.d ocx @ 7441 @ @1
9.2 Compressed air connection
Before commencing work on the equipment, the main air supply line must be closed and secured against
inadvertent opening!
9.2.1 Main connection
The connections must be made according to the pneumatic connection diagram.
Connect to the existent hose nozzle.
The hose must be secured with a hose clamp.

16 5.52.181.00.01.05
Nominal width of the air connection hose
0,52-0,75 kW - NW 13 mm
1,5 kW - NW 19 mm
2,5 kW - NW 25 mm
If hose length exceeds 15 m, a larger cross section must be selected.
9.2.2 Control hose connection
Control switches with hoses are connected at the factory, unless otherwise agreed.
Pos: 13.2.3.1 /1_HADEF/ 9--INBETRIEBNA HME/Allgemein/Wartungs einheit/Alle Gerät e @ 1\mod_1193055355138_5 2.docx @ 8102 @ @ 1
9.2.3 Maintenance unit
It is important that an automatic maintenance unit, consisting of oiler, filter ,water separator and air pressure
reducer is installed in the main air supply - if not assembled by the manufacturer this must be assembled by
the customer.
It serves for the necessary preparation of the operation air so that the pneumatic motor can work trouble-
free. Installation must be as close as possible to the motor; - in no cases should the distance to the motor
exceed 10 m.
Should higher pressure occur in the supply net, it will be reduced to the operating pressure of 6 bar by the
pressure reducing valve. The oiler enriches the air with oil. Setting of oil addition: approx. 2 drops of oil must
be added per minute.
Pos:13.2.3.2/1_HADEF/---ALLGEMEIN/Hinweise/HINWEIS- KeineGewährleistungdurc h Nichtbeachtung.... @ 1\mod_1193056870530_ 52.docx @ 8119 @ @ 1
NOTICE!
HADEF does not assume any responsibility for damage caused by non-observance of the instructions.
Pos:13.2.3.3/1_HADEF/---ALLGEMEIN/Hinweise/Druckluft/VORSICHT- Wartungseinheiten ohne Öl @ 1\m od_1259674747751_52.d ocx @ 11340 @ @ 1
CAUTION!
Should the unit be assembled at the customer, the maintenance unit is supplied without oil.
Before putting the unit into operation, the main air supply line must be cleaned and the oiler of the
maintenance unit must be filled with oil. Should this not be done the unit may be severely damaged.
Pos:13.2.3.4/1_HADEF/---ALLGEMEIN/Hinweise/Druckluft/VORSICHT- Wartungseinheiten sind nic ht für synthetisches Öl zuge lassen. @ 1\mod_11857839 56354_52.docx @ 7447 @ @ 1
CAUTION!
The maintenance units are not approved for use with synthetic oil.
They must not be connected to compressed air systems which are supplied by compressors with synthetic
lubricants.
Pos: 13.2.4.1 /1_HADEF/ 9--INBETRIEBNA HME/Allgemein/Getri ebe/05.Getriebe - S onstige @ 0\mod_117560072840 6_52.docx @ 3050 @ @ 1
9.3 Gear
Pos:13.2.4.2/1_HADEF/---ALLGEMEIN/Hinweise/HINWEIS- Verschluss-Entlüftungsschraube @ 1\mod_1259676576858 _52.docx @ 11347 @ @ 1
NOTICE!
For transport, some gear types are fitted with a plug screw. Replace the plug screw by a ventilation screw
(attached) before putting the unit into operation.
Pos: 13.2.5.1 /1_HADEF/ 9--INBETRIEBNA HME/Allgemein/Lastke tte/06.Lastkette @ 0\ mod_1178195068515_52. docx @ 5681 @ @ 1
9.4 Load chain
Before commissioning the load chain must be aligned and oiled.
Move safety note and fixing wire away from the chain.
Pos:13.2.5.2/1_HADEF/---ALLGEMEIN/Hinweise/Ketten/VORSICHT- Ketten: Kein Fett, ohne Schmierung kei ne Haftung @ 0\mod_117 7481784104_52.docx @ 5349 @ @ 1
CAUTION!
Do not use grease for lubrication of load chain.
Without lubrication, manufacturer's warranty and/or liability will be void.
Pos:13.2.5.3/1_HADEF/---ALLGEMEIN/Hinweise/Ketten/HINWEIS- Kettenlebensdauererhöhung durch Schmierung @ 0\ mod_1177481941192_52. docx @ 5355 @ @ 1
NOTICE!
Continuous, thorough lubrication will increase the life of the chain considerably.
Pos: 14.1 /1_HADEF/10- SICHERHEITSPRÜFUNG/* Ü1*/#. Kapitel - Si cherheitsprüfung @ 0\mod_117 2647514342_52.doc x @ 401 @ @1

5.52.181.00.01.05 17
10 Safety check
Pos: 14.2 /1_HADEF/10- SICHERHEITSPRÜFUNG/A llgemein/01.Sic herheitsprüfung Al le@ 0\ mod_1178197796463_52. docx @ 5700 @ @ 1
Before putting into service initially or when putting back into service, it must be checked whether:
All fastening screws (if existent), socket pins, flap socket and safety devices are tightened and secured.
Pos: 14.3 /1_HADEF/10- SICHERHEITSPRÜFUNG/A llgemein/02.Sic herheitsprüfung Zusa tzE +P @ 0\mod_1178197432766_5 2.docx @ 5694 @ @ 1
The oil levels in the gear boxes are sufficient.
All movements of the load comply with the symbols on the control switch.
Pos: 14.4 /1_HADEF/10- SICHERHEITSPRÜFUNG/A llgemein/Sicher heitsprüfung Ketten @ 0\ mod_1172661092232_52. docx @ 429 @ @ 1
The chains are correctly placed, oiled and in good condition.
Pos: 15.1 /1_HADEF/11- FUNKTIONSPRÜFUNG/*Ü 1*/#. Kapitel - Funktiospr üfung @ 0\mod_11764468 80639_52.docx @ 4028 @ @ 1
11 Functional test
Pos: 15.2.1 /1_HADEF/11- FUNKTIONSPRÜFUNG/Fun ktionsprüfung/E+P Ke ttenzug @ 0\mod_11726703490 05_52.docx @ 433 @ @ 1
11.1 Checks before the initial start-up
Lifting gear
Load chains must not be twisted.
Lubricate the load chain with gear oil or suitable chain lubricant before first loading.
Trolley drive
The open-lying teeth of the trolley drive must be lubricated.
Hand gear for hand geared trolley
Ensure correct fit of the hand chain, it must not be twisted and must hang freely.
11.2 Functional test
Lifting gear
Check lifting and lowering functions, initially without a load. The buttons of the control switch are marked with
the symbols for lifting and lowering. The movement direction of the load (lifting or lowering) must correspond
with the push buttons (lifting or lowering). This is the factory setting.
If the device lowers when the “lift” button is operated and lifts when the “lower” button is operated, the two
phases of the net connection must be swapped.
The function of the end switch is to be checked initially by operating the end switch by hand. Then carefully
move to the end position. If required, adjust end switch.
Then check the brake function under load. After releasing the buttons of the control switch, the load must be
securely held.
Trolleys
Carefully move the trolley to the end positions and check the positions of the end stops.
Pos:15.2.2 /1_HADEF/---ALLGEMEIN/Hinweise/Endschalter/HINWEIS- Endschalter:Funktionnur richtigerBewegungsrichtung @ 0\mod_1177 488210926_52.docx @ 5431 @ @ 1
NOTICE!
The limit switch function will only work if the movement direction of the load (lifting - lowering) corresponds
to the push buttons of the control switch.
Pos: 16.1 /1_HADEF/12- INSTANDSETZUNG/*Ü1* /#. Kapitel - Instandha ltung @ 0\mod_117264760313 9_52.docx @ 405 @ @ 1
12 Maintenance
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12.1 General
All monitoring, servicing and maintenance operations are to ensure correct functioning of the equipment;
they must be effected with utmost care.
Only “qualified persons” may do this work.
Servicing and maintenance work must only be done when the hoist is not loaded.
Records must be kept of all test results and measures taken.
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12.2 Monitoring
The monitoring and servicing intervals stated are valid for operation under normal conditions and single-shift
operation. In case of severe operating conditions (e.g. frequent operation with full load) or special
environmental conditions (e.g., heat, dust, etc.), the intervals must be shortened correspondingly
Pos: 16.3.1 /1_HADEF/ 12-INSTANDSETZUNG/La stkette wechseln/03. Alle @ 0\mod_117327544 8587_52.docx @ 533 @ @ 1

18 5.52.181.00.01.05
12.3 Replacing the load chain
CAUTION!
If there is any visible damage and when the conditions for replacement are reached (i.e. one or several
dimensions in the table have been reached, there is corrosion or elongation), the chain must be replaced.
When replacing the chain, also check the chain wheels.
Procedure:
Only insert new chains in an unloaded state and as the chains that are currently in the device – i.e. not
twisted.
Remove chain from its fastening at the end and attach a chain link which is open at the side.
A chain link which is open at the side, can
easily be produced by grinding out a small
piece. The opening must have the same
thickness as the chain link.
Illustration 11
Hang a new original chain (same size and oiled) in the side opened chain link and insert it.
Make sure the chain is not installed twisted.
Make sure the chain links are aligned in one direction.
Assemble the chain to the end fastening.
Pos: 16.3.2 /1_HADEF/12- INSTANDSETZUNG/Last kette wechseln/03.Al le- Zusatz für E+P @ 0\mod_1178691243025_5 2.docx @ 5720 @ @ 1
Running of the chain into the chain container:
Always run chains into the chain container by using the motor.
CAUTION!
Fill in the chain always motor driven.
Never run the chain in by hand, as there is a risk of knotting which can cause malfunctions and damage to
the device.
Pos: 16.3.3 /1_HADEF/ 12-INSTANDSETZUNG/La stkette wechseln/03. Zusatz für ALLE Züge mit AK- Hubwerk @ 0\mod_11774930 80378_52.docx @ 5455 @ @ 1
for hoists Type 4-8 with spur gear
NOTICE!
The weld seam of the chain must lie to the inner side and be in contact with the sprocket wheels.
for hoists Type AK 9-10 with planetary gear
NOTICE!
The weld seam of the chain must lie to the outer side and must not be in contact with the sprocket wheels.
Pos: 16.4.1.1 /1_HADEF/1 2-INSTANDSETZUNG/D ruckluftmotor/ Tabellen/Tabelle - all e @ 1\mod_1193146811619_5 2.docx @ 8142 @ @ 1
12.4 Pneumatic motor
The thickness of the brake lining must be checked at least once a year.
Check the function of the brake daily.
Assembly and disassembly of the brake lining (1) must only be effected by a "trained expert".
When the wear limit thickness of the brake linings is reached, the linings including their carrier must be
exchanged.
Adjustment is not possible.
Only use original spare parts.
Motor output
kW
brake lining
thickness
B min.
mm
0,52-0,75 6,0
1,5-2,5 6,5
Illustration 12
Pos: 16.5.1 /1_HADEF/ 12-INSTANDSETZUNG/ Überlastsicherung/Al lgemein/0 Überlast sicherungen - allgemein @ 0\mod_1173340101271_52.doc x @ 546 @ @ 1

5.52.18
1
12.5
If the ho
done by
D
The fact
o
changed
manufac
t
Dependi
Pos: 16.5.2 /1_HADEF/ 12-INSTANDSETZUNG/ Überlastsicherung/ Rutschkupplun
g
12.5.1
Pos: 16.5.3 /1_HADEF/ 12-INSTANDSETZUNG/ Überlastsicherung/ Mechanische Ü
b
12.5.2
In case
spring a
s
Pos: 16.5.4 /1_HADEF/ 12-INSTANDSETZUNG/ Überlastsicherung/Dr uckbegrenzu
n
12.5.3
Factory
s
Normall
y
Pos: 16.6.1 /1_HADEF/ 12-INSTANDSETZUNG/Spa nnvorrichtung/ Rollenkette nac
h
12.6
Only ap
p
Tension
adjuste
d
For corr
e
tension
d
Procedu
Hold
36.
Rele
a
Turn
the t
e
15°
m
Tight
Pos: 17.1 /1_HADEF/13- PRÜFUNG/*Ü1*/#. Kapi tel - Prüfung @ 0\mod_117326 40
8
1
.00.01.05
Overload
ist does not
a service c
o
D
ANGER
o
ry setting of
. Should m
a
turer.
i
ng on the ty
p
g
/0 Kettenzug - Ru tschkupplung @ 3\mod_145933 1264433_52.doc x@ 299 42 @ @1
Slipping c
berlastsicher ung/0 Kettenzug - mech. Feder paket @ 3\mod_145933 1487894_52.doc x@ 29948 @ @ 1
Mechanic
a
of overload
s
sembly ca
n
n
gsventil/0 Druc kbegrenzungsventi l@ 1\ mod_1193151214195_52.d ocx @ 8159 @ @1
Overload
p
s
etting for t
h
y
this setting
h
spannen @ 1\mod_119269695 4698_52.docx @ 8031 @ @ 1
Stretch t
h
p
licable for
h
of the roller
d
if necessar
y
e
ct adjustm
e
d
evice (B).
u
re:
tension devi
a
se screw (
A
tension de
v
e
nsion lever
m
ark (►◄).
en screw (A
)
8
7196_52.doc x@ 507 @ @ 1
protectio
n
lift the perm
i
o
mpany, aut
h
!
the overload
a
intenance
b
p
e of hoist, t
lutch
a
l spring as
s
the load m
u
n
release. O
n
p
rotection
b
h
e desired lo
a
does not n
e
h
e roller c
h
h
oists acc. to
chain must
b
y
.
e
nt there is a
ce (B) with t
A
) with wren
c
v
ice (B) unti
l
(C) fits pre
c
)
again.
n
tted load, th
e
h
orised by th
protection is
e necessar
y
he following
s
embly
u
st be lower
e
n
ly thereafte
r
b
y pressure
a
d at 6 bar.
e
ed to be adj
u
h
ain.
table 2
b
e checked
a
mark on th
e
he wrench
S
c
h SW 17.
l
the edge (
c
isely with th
e
overload
p
h
e manufact
u
secured by
a
y
, please co
n
variants ar
e
ed until it r
e
r
it is possibl
e
limiting val
usted.
a
nd
e
S
W
◄) of
e (►)
p
rotection m
u
u
rer!
a
seal. Any g
n
tact a serv
possible:
e
aches the
g
e
to repeat t
h
ve
Illustration
Illustration
u
st be adjust
e
u
arantee be
c
i
ce compan
y
g
round so th
h
e lifting mo
t
17
18
e
d. Adjustm
e
c
omes invalid
y
that is au
t
Illu
at the
t
ion.
Illu
Illu
Ill
u
e
nt may onl
y
if this settin
g
t
horised by
t
stration 13
stration 14
stration 15
u
stration 16
19
y
be
g
is
t
he

20 5.52.181.00.01.05
13 Inspection
Pos: 17.2 /1_HADEF/13- PRÜFUNG/Wieder kehrende Prüfung/00.GÜ (nur motorische Geräte) @ 2\mod_12 76587258148_52.doc x@ 14490@ @ 1
13.1 General Overhaul for motor-driven units
The validated, national accident prevention regulations must be observed and the measures to reach "safe
working periods (S.W.P.)" according to FEM 9.755.
After the "theoretical working time D" has been elapsed, the owner/user must take motor driven devices out
of operation and effect a General Overhaul.
Further use of the equipment is only allowed after a licensed qualified person has proofed
that further use is possible without doubt
and
the conditions for further use have been determined
These conditions have to be written down in the test book.
The owner/user is responsible to make sure that these conditions are observed.
Pos: 17.3 /1_HADEF/13- PRÜFUNG/Wieder kehrende Prüfung/01.W iederkehrende Prüfung @ 0\ mod_1175675257580_52. docx @ 3164 @ @ 1
13.2 Periodic checks
Independently from the regulations of the individual countries, lifting devices must be checked at least yearly
by a qualified person or licensed qualified person regarding its functional safety.
Pos: 17.4.1.1 /1_HADEF/ 13-PRÜFUNG/Ketten zug/Allgemein/01. Zupr üfende Teile @ 0\mod_ 1173259827552_52.doc x@ 481 @ @ 1
13.2.1 Components to be checked
The following must be checked:
Dimensions of load chain, load hooks, pawls, bolts, ratchet wheels, brake linings.
The dimensions must be compared to the dimensions in the tables.
A visual inspection for deformations, cracks and corrosion must be carried out.
Pos:17.4.1.2/1_HADEF/---ALLGEMEIN/Hinweise/Prüfungen/VORSICHT- Verschleißgrenzen@ 1\mod_1260457845218_52.doc x@ 11380 @ @ 1
CAUTION!
When the wear limit is reached, the part must be exchanged by a new, original part.
Pos: 17.4.2.1 /1_HADEF/13-PRÜFUNG/Ketten zug/Tabelle- Inspektionsinter valle/02.E+P Kettenzug @ 0\mod_1173 254852983_52. docx @ 478 @ @ 1
13.2.2 Inspection intervals
at
commissioning daily checks
1st maintenance
after
3 months
Inspection
and
maintenance
every
3 months
Inspection
and
maintenance
every
12 months
Inspection
and
maintenance
every
36/60 months
Inspection of the equipment by
a qualified person
(periodic inspection) X
screw connections X X
brake function - brake discs X X
overload protection as slipping clutch
(if relevant) X X
overload protection by current cut-off (electric hoist) (if
relevant) X X
overload protection by air relieve valve
(pneumatic hoist) (if relevant) X X
load chain, clean and oil X X*) X X
load chain, elongation and wear X
load hook, cracks and deformation X
Bearings of chain pulleys,
check and lubricate X
Hoist gear, oil change X*)
Trolley wheels, wear X
Trolley wheels, lubricate toothed wheels X*) X*) X*)
*) see chapter "maintenance"
Pos:17.4.2.2/1_HADEF/---ALLGEMEIN/Hinweise/Kettenzüge/WARNUNG - Inspektion: Über,-unterschreiten Maße-Ketten,Haken @ 0\mod_11775044566 74_52.docx @ 5496 @ @ 1
WARNING!
If one or several of the dimensions fall below or exceed the dimensions in the table, or if cracks or
corrosion are found, the parts must be replaced with original spare parts.
Pos: 17.4.3.1 /1_HADEF/ 13-PRÜFUNG/Ketten zug/Lastkette/Las tkette - Maßerklärung @ 0\ mod_1173261324103_5 2.docx @ 492 @ @ 1