HADEF 70/06AP Assembly instructions

5.52.541.00.01.06
Rev.06
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HADEF Pneumatic Chain Hoist
Type 70/06AP
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stationary with suspension eye
APS
with monorail push travel trolley
APR
with monorail hand geared trolley
APH
with monorail pneumatic trolley
APP
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Installation,- Operating and
Maintenance Instructions

2
5.52.541.00.01.06
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NOTICE!
The installation or mounting instructions for incomplete machines you’ll find in chapter “Installation”
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o
by Heinrich de Fries GmbH
Heinrich de Fries GmbH, Gauss Str. 20, D-40235 Düsseldorf
Heinrich De Fries GmbH will be named HADEF in the following text.
Original operating- and maintenance instructions in German language.
Translation in other languages is made of the German original.
A copy may be requested in writing or is available for download on www.hadef.com
Subject to changes.
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Table of Contents
1Information.........................................................................................3
1.1 Indications to determine the used part of the theoretical usage life............................4
2Safety .................................................................................................4
2.1 Warning notice and symbols..........................................................................................4
2.2 Duty of care of the owner................................................................................................4
2.3 Requirements for the operating personnel....................................................................5
2.4 Appropriate use...............................................................................................................5
2.5 Basic safety measures....................................................................................................6
3Transport and Storage......................................................................7
3.1 Transport..........................................................................................................................7
3.2 Safety device for transport..............................................................................................7
3.3 Storage.............................................................................................................................7
4Description.........................................................................................7
4.1 Areas of application.........................................................................................................7
4.2 Design ..............................................................................................................................8
4.3 Functions .........................................................................................................................8
4.4 Important components....................................................................................................9
5Technical data .................................................................................10
6Installation .......................................................................................11
6.1 Stationary hoist AKS + APS..........................................................................................11
6.2 Trolley.............................................................................................................................12
6.3 Assembly on the beam AK+AP 402 to AK+AP 912......................................................13
6.4 Assembly on the beam AK+AP 915 - 930, AK+AP1010 - 1025....................................14
6.5 Tools...............................................................................................................................15
7Operation .........................................................................................15
8Operation .........................................................................................16
9Commissioning ...............................................................................17
9.1 General...........................................................................................................................17
9.2 Compressed air connection..........................................................................................17
9.3 Gear................................................................................................................................18
9.4 Load chain......................................................................................................................18

5.52.541.00.01.06
3
10 Safety check .................................................................................... 18
11 Functional test................................................................................. 19
11.1 Checks before the initial start-up .................................................................................19
11.2 Functional test...............................................................................................................19
12 Maintenance ....................................................................................19
12.1 General...........................................................................................................................19
12.2 Monitoring......................................................................................................................19
12.3 Replacing the load chain...............................................................................................19
12.4 Pneumatic motor ...........................................................................................................21
12.5 Overload protection.......................................................................................................21
13 Inspection........................................................................................ 22
13.1 General Overhaul for motor-driven units.....................................................................22
13.2 Periodic checks .............................................................................................................22
13.3 Checking the load chain................................................................................................22
13.4 Checking the load hook ................................................................................................23
13.5 Inspection –Gear –Oil level.........................................................................................24
14 Service .............................................................................................24
14.1 Load chain......................................................................................................................24
14.2 Pulleys............................................................................................................................24
14.3 Load hook ......................................................................................................................25
14.4 Hoist gear.......................................................................................................................25
14.5 Trolley.............................................................................................................................26
14.6 Pneumatic motor ...........................................................................................................26
14.7 Lubricant selection........................................................................................................27
14.8 Lubricant for food industry –selection (as option*) ...................................................27
15 Trouble............................................................................................. 27
16 Remedy............................................................................................28
17 Decommissioning ...........................................................................29
17.1 Temporary decommissioning.......................................................................................29
17.2 Final decommissioning/disposal..................................................................................29
18 Additional documents.....................................................................29
18.1 Pneumatic connections diagram..................................................................................29
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1 Information
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The products meet European Union requirements, in particular the valided EU Machine Directive.
The entire company works acc. to a certified quality assurance system as per ISO 9001.
The production of components at our work is subject to strict, intermediate checks.
After assembly, each product is subject to a final test with overload.
For the operation of hoists, the national accident prevention regulations apply in Germany, amongst others.
The stated performance of the devices and meeting any warranty claims require adherence to all instructions
in this manual.
Before delivery, all products are packed properly. Check the goods after receipt for any damage caused
during transport. Report any damage immediately to the forwarding agent.
This manual allows a safe and efficiently use of equipment. Images of this manual are for a principle
understanding and can be different from the real design.

4
5.52.541.00.01.06
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NOTICE!
We refer to the prescribed equipment tests before initial start-up, before putting back into operation and the
regular periodic inspections.
In other countries any additional national regulations must be observed.
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1.1 Indications to determine the used part of the theoretical usage life.
For motor driven units.
The equipment (rope hoists, chain hoists, winches as well as crane hoisting units) are classified in drive
groups (duty classification) according to their intended mode of operation, running times and load collectives
and dimensioned according to the requirements derived from these.
They are thus only designed for a limited period of use with regard to the overall dimensioning and
certification.
After the total period of use as elapsed, measures must be taken where parts are checked and exchanged
as per indication by the manufacturer. After that a new maximum usage period is determined. See also the
valued accident prevention regulations, “winches, lifting and pulling devices”.
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NOTICE!
Commitment
A general overhaul may only be performed by HADEF or by a specialized company, authorized by HADEF.
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2 Safety
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2.1 Warning notice and symbols
Warnings and notice are shown as follows in these instructions:
DANGER!
This means that there is a high risk that leads, if it is not avoided, to death or severe injury.
WARNING!
This means that there is a risk that could lead, if it is not avoided, to death or severe injury.
CAUTION!
This means that there is little risk that could lead, if it is not avoided, to slight injury or damage to the device or its
surrounding.
NOTICE!
Gives advice for use and other useful information.
Danger from electricity.
Danger from explosive area.
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2.2 Duty of care of the owner
DANGER!
Failure to follow the instructions of this manual can lead to unpredictable hazards.
For any resulting damage or personal injury, HADEF assumes no liability.
The unit was designed and built following a risk analysis and careful selection of the harmonized standards
that are to be complied with, as well as other technical specifications. It therefore represents state-of-the-art
technology and provides the highest degree of safety.
Our delivery includes the hoist supplied beginning at its suspension and ending at the load hook and if
supplied with control, the control line/hose that leads to the hoist. Further operating material, tools, load
attaching devices as well as main energy supply lines must be assembled according to the valid rules and
regulations. For explosion-proof equipment, all these parts must be approved for use in area prone to
explosion, or they must be suitable for use in area prone to explosion. The owner is responsible for this.

5.52.541.00.01.06
5
However, in everyday operation this degree of safety can only be achieved if all measures required are
taken. It falls within the duty of care of the owner/user of the devices to plan these measures and to check
that they are being complied with.
Complete the operating and installation instructions by any instructions (regarding supervision or
notifications)that are important for the special kind of use of the equipment, i.e. regarding organization of
work, work flow and human resources.
In particular, the owner/user must ensure that:

The unit is only used appropriately.

The device is only operated in a fault-free, fully functional condition, and the safety components, in
particular, are checked regularly to ensure that it is functioning properly.

The required personal protective equipment for the operators, service and repair personnel is available
and is used.

The operating instructions are always available at the location where the equipment is used and that they
are legible and complete.

The unit is only operated, serviced and repaired by qualified and authorized personnel.

This personnel is regularly trained in all applicable matters regarding safety at work and environmental
protection, and that they are familiar with the operating manual and, in particular, the safety instructions it
contains.

Any safety and warning signs on the devices are not removed and remain legible.

Devices for use in area prone to explosion must (from customer's side) be earthed with a shunting
resistor of < 106Ω against earth.
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WARNING!
It is not allowed to make constructive changes of the equipment!
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2.3 Requirements for the operating personnel
The units may only be operated by qualified persons that are appropriately trained and that are familiar with
it. They must have their employer’s authorisation for operation of the units.
Before starting work, the operating personnel must have read the operating and installation instructions,
especially the chapter "Safety Instructions".
This is especially important for operating personnel that rarely uses the equipment, i.e. for installation or
maintenance work.
DANGER!
In order to avoid severe injury, please pay attention to the following when using the equipment:
Use protective clothes/equipment.
Do not wear long hair hanging down open.
Do not wear rings or other jewellery.
Do not wear clothes that are too big/wide.
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2.4 Appropriate use
The permitted safe working load of the devices must not be exceeded! An exception can be made during the
load test before initial operation, carried out by a licensed qualified person.

The permissible ambient temperature during operation of manual driven devices is -20 ° C / + 50 ° C and
at all power driven devices -20 ° C / + 40 ° C!

Defective devices and load suspension devices must not be used until they have been repaired! Only
original spare parts must be used. Non-compliance will result in any warranty claims becoming void.

Liability and warranty will become void if unauthorized modifications of the units are made by the user!
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The appropriate use of the hoists is vertical lifting and lowering of unguided loads. In combination with
trolleys, loads can also be moved horizontally.

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5.52.541.00.01.06
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DANGER!
It is not allowed:
pulling loose of stuck loads, dragging of loads and inclined pulling is not allowed.
in explosive atmosphere, except the unit is especially modified for it and marked by an indication label
to transport people
The device is not suitable for use on stages and in studios
persons must not stand under a suspended load
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NOTICE!
If the units are not used appropriately, it is not possible to ensure safe operation.
The owner and operator have sole liability for all personal injury and damage to property arising from
inappropriate use.
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2.5 Basic safety measures

Observe installation-, operation and maintenance instruction.

Take notice of caution notes at units and in the manual

Observe safety distances.

Take care for a free view on the load.

Only use the hoists appropriately.

The equipment is to be used exclusively for movement of goods. Under no circumstances my persons be
moved.

Never load the devices beyond their working load limit.

Pay attention to the accident prevention regulations (UVV).

Should the hoist be used outside of Germany, please pay attention to the national regulations that apply.

Supporting structures and load-attached devices used in conjunction with this equipment must provide an
adequate safety factor to handle the rated load plus the weight of the equipment. In case of doubt, consult
a structural engineer.

If the equipment has not been used for a period of time, carry out visual checks of all main components
such as chains, load hooks etc. and replace any damaged parts with new, original spare parts before
putting the equipment back into operation!

Do not use a hoist that is defective, pay attention to any abnormal noise it makes during operation.

Stop working immediately in case of disturbances and remedy failures.

Any damage and faults must be reported to a responsible supervisor immediately.

If the unit is put into motion, any persons in the immediate vicinity must be informed by calling to them!

Please pay attention to the regulations for load carrying devices UVV for both positive and non-positive
methods of attaching loads.

The lifting tackle or the load must be securely attached to the hook and be seated at the bottom of the
hook.

The safety catch of hooks must be closed.

When charged, the housing may not be in contact somewhere.
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
Stop lowering the load when the bottom block or the load is being set down or is prevented from being
lowered further.
The load chain must not be twisted.
Twisted chains must be aligned before attaching the load.
The correct alignment of the chain links can be seen from the weld seams.
The chain links must always be aligned in one direction.
Illustration 1

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NOTICE!
Pneumatic air motors are capable of operating at continuous duty up to 100% and 360 cycles per hour and
can be used in accordance with their device classification (mechanism class). The remaining service life of
the devices in accordance with mechanism group and usage (see calculation of remaining service life)
must be followed.
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WARNING!
The following is not allowed:
to lift another load than the nominal safe working load
to manipulate the sliding clutch if units are equipped with
The use of elongated or damaged chains or wire ropes. Replace them immediately by new, original
parts.
Never loop the load chain around a load nor place or pull the chain over edges.
Never repair damaged load hooks (e.g. by hammering), but replace them by original hooks.
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3 Transport and Storage
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CAUTION!
Transport may only be done by qualified personnel. No liability for any damage resulting from improper
transport or improper storage.
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3.1 Transport
The devices are checked and if so adequately packed before delivery.

Do not throw or drop the equipment.

Use adequate means of transport.
Transport and means of transport must be suitable for the local conditions.
3.2 Safety device for transport
NOTICE!
Should a safety device for transport exist, please remove it before commissioning.
3.3 Storage

Store the equipment at a clean and dry place.

Protect the equipment against dirt, humidity and damage by an appropriate cover.

Protect hooks, wire ropes, chains and brakes against corrosion.
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4 Description
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4.1 Areas of application
The devices must be as far as possible installed in a covered room.
If they are used in the open, protect the units against the effects of weather such as rain, hail, snow, direct
sunshine, dust, etc. - we recommend to use a cover in parking position. If the device is set up in a
continuously humid environment with strong temperature fluctuations, the correct functionings are
endangered by the forming of condensation.
Ambient temperature -20°C up to +50°C. Power-operated units -20 up to +40°C. Humidity 100 % or less but
not under water
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During longer periods of standstill, corrosion may reduce the function of the brake.

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DANGER!
HADEF hoists, in their standard version, are not approved for use in areas that are prone to
explosion.
HADEF supplies special explosion-proof equipment for this purpose which has special EX-name
plates on it stating the EX-classification.
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4.2 Design
HADEF pneumatic chain hoists are equipped with a suspension eye for stationary use. The one and two
chain fall devices may optionally be equipped with a suspension hook.
All devices can also be supplied with monorail trolley with push travel, hand geared or electric drive.
Type 70/06 APS, stationary
Type 70/06 APR, with push travel trolley
Type 70/06 APH, with geared travel trolley
Type 70/06 APP, with pneumatic trolley
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4.3 Functions
The lifting gear and motor-driven trolleys are moved by pressing the buttons on the control switch. The
spring-operated brake which is integrated in the lifting motor prevents the load from being lowered
automatically after releasing the control keys.
Hand geared trolleys are moved to the left or right by pulling one of the two stands of the endless hand
chain.
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NOTICE!
The best protection against functional failures in case of extreme environmental impact is the regular use of
the equipment.
If the hoist is not used very often, we recommend to carry out a test run at least once a week and to switch
on the motor several times during this test run.
In our experience, this will prevent the brake from sticking.
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5.52.541.00.01.06
9
4.4 Important components
NOTICE!
All hoists are fitted with high-quality lifting gears of the reliable AK series.
4.4.1 Motor
Type of chain hoist
Pneumatic motor
70/06AP, 70/06AP-EX
28/06AP, 28/06 AP-EX
29/06AP, 29/06AP-EX
29/06APL Big Bag, 29/06APL Big Bag-EX
4.4.2 Gear
Lifting gear with ventilation screw
AK 4-8 Precision Spur Gear
AK9+10 Precision Planetary Gear
Trolley gear
Combination of worm gear and motor
Closed design - ventilation not necessary.
4.4.3 Control
Control switch with emergency stop
Classification of control according to lifting gear sizes
Kind of control
Standard
Option
Direct control
AK 4-6 (up to 1000 kg)
Indirect control
AK 6-10 (from 1600 kg
up)
AK 4-6 (up to 1000
kg)
4.4.4 Overload protection
Type
Slipping clutch
mechanical stop by spring
assembly
Pressure reducing valve
Standard
Option
Standard
Option
70/06AP+EX
AK 4-8
AK 9+10
AK 4-10
28/06AP+EX
AK 4-8
AK 4-10
AK 9+10
29/06AP+EX
AK 4-8
AK 4-10
AK 9+10
4.4.5 Load chain
acc. to EN 818-7-T high quality chain
4.4.6 Load hook
Hook in ball bearing with safety catch.
4.4.7 Chain container
According to hoist type made of coated fabric, plastic of steel plate.
4.4.8 Safety end switch (lifting/lowering)
automatic stop when the load chain does not run correctly
(only applicable for hoists with tensioning device)
4.4.9 Maintenance unit (option)
for preparation of the operation air

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4.4.10 Emergency ventilation - hoisting motor (option)
Manual emergency opening for the brake via lever
(A) to lower the load in case of drop of air
pressure
Illustration 2
4.4.11 Operation limit switch
operational driving into upper and lower hook position
(only for indirect control)
4.4.12 Special components
only for hoists that are used in area at risk of explosion
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5 Technical data
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Table 1
Capacity/
number
of falls
kg
Type
Speed
lifting
m/min
Speed
lowering
m/min
FEM 9.511/
ISO 4301
Motor
output
kW
Air con-
sumption
m3/min
Main
connection
Noise
emission
in 1m/3m
distance
tolerance
+2dB(A)
db(A)
Weight
at 3 m
track height
Weight
each m
more lifting
height
kg
500/1
AP 405 TI8
6,5
7,8
2m/M5
0,75
1,2
R ½ "
93/84
65
0,6
1000/2
AP 410 TI8
3,25
3,9
2m/M5
0,75
1,4
R ½ "
93/84
75
1
1000/1
AP 610 TI15
6,2
7,4
2m/M5
1,5
2,1
R ¾ "
94/84
103
1,3
1600/1
AP 716 TI25
6,7
8
2m/M5
2,5
3,5
R 1 "
94/84
128
2,1
2000/2
AP 620 TI15
3,1
3,7
2m/M5
1,5
2,1
R ¾ "
94/84
107
2,5
2000/1
AP 820 TI35
*)
*)
2m/M5
*)
*)
*)
*)
*)
*)
3200/2
AP 732 TI25
3,35
4
2m/M5
2,5
3,5
R 1 "
94/84
135
3,9
3200/2
AP 832 TI35
*)
*)
2m/M5
*)
*)
*)
*)
*)
*)
5000/2
AP 850 TI35
*)
*)
2m/M5
*)
*)
*)
94/84
*)
*)
Table 2
Capacity/
number
of falls
kg
Type
Speed
lifting
m/min
Speed
lowering
m/min
FEM 9.511/
ISO 4301
Motor
output
kW
Air con-
sumption
m3/min
Main
connection
Noise
emission
in 1m/3m
distance
tolerance
+2dB(A)
db(A)
Weight
at 3 m
track height
Weight
each m
more lifting
height
kg
5000/1
AP 905 TI50
1,4
1,8
2m/M5
2,5
3,5
R 1 "
94/84
280
6
6300/1
AP 906 TI50
1,4
1,8
1Bm/M3
2,5
3,5
R 1 "
94/84
280
6
10000/2
AP 910 TI50
0,7
0,9
2m/M5
2,5
3,5
R 1 "
94/84
370
11,7
12000/2
AP 912 TI50
0,7
0,9
1Bm/M3
2,5
3,5
R 1 "
94/84
370
11,7
15000/3
AP 915 TI50
0,45
0,6
2m/M5
2,5
3,5
R 1 "
94/84
450
17,4
20000/4
AP 920TI50
0,35
0,45
2m/M5
2,5
3,5
R 1 "
94/84
565
23,1
25000/5
AP 925 TI50
0,3
0,35
2m/M5
2,5
3,5
R 1 "
94/84
605
28,8
30000/6
AP 930 TI50
0,25
0,3
2m/M5
2,5
3,5
R 1 "
94/84
*)
*)
*) This information was not available by the printing deadline.
Air pressure 6bar
Pos: 9.2.2 /1_HADEF/ 5--TECHNISCHE DATEN/Kett enzug/66/04/2.Kett enabmessungen A k+AP@ 0\ mod_1172498179 818_52.docx @ 337 @ @ 1
HADEF chain hoists AK+AP 4-10 are fitted with
high-quality load chains. These chains meet all
technical requirements as per EN 818-7-T.
Type AK+AP
chain
4
5 x 15
6
7 x 21
7
9 x 27
8
11,3 x 31
9
16 x 45
10
23,5x66
Pos: 9.2.3 /1_HADEF/ 5--TECHNISCHE DATEN/Ke ttenzug/70/06/3.Z uordnung Fahrw erkeA P4-9 @ 2\mod _1286527634055_5 2.docx @ 15987 @ @ 1

5.52.541.00.01.06
11
Trolleys
Capacity
kg
Lifting unit
Typ
Trolley
Typ
Trolley
Typ
Hand
chain pull
approx.
daN
Trolley
Typ
Travel
speed
m/min
Travel
motor
output
kW
max.
Wheel
pressure
daN **)
Setting range for beam
flange width
from - to
Lastbolzen
1N
mm
Lastbolzen
2N
mm
500/1
AP 405 TI8
AFR10
AFH10
4
AFP10
8
0,75
140
50-135
136-220
1000/2
AP 410 TI8
AFR10
AFH10
8
AFP10
8
0,75
266
50-135
136-220
1000/1
AP 610 TI15
AFR20
AFH20
6,5
AFP20
8
0,75
277
66-186
187-306
1600/1
AP 716 TI25
AFR32
AFH32
6
AFP32
8
0,75
439
74-196
197-310
2000/2
AP 620 TI15
AFR20
AFH20
12,5
AFP20
8
0,75
529
66-186
187-306
2000/1
AP 820 TI35
AFR32
AFH32
8
AFP32
8
0,75
539
74-196
197-310
3200/2
AP 732 TI25
AFR32
AFH32
12,5
AFP32
8
0,75
842
74-196
197-310
3200/2
AP 832 TI35
*)
*)
*)
*)
8
0,75
*)
*)
*)
5000/2
AP 850 TI35
*)
*)
*)
*)
8
0,75
*)
*)
*)
5000/1
AP 905 TI50
--
AFH50
7
AFP50
8
0,75
2110
119-215
216-312
6300/1
AP 906 TI50
--
AFH50
9
AFP50
8
0,75
2625
119-215
216-312
10000/2
AP 910 TI50
--
AFH100
14
AFP100
8
0,75
3530
119-215
216-312
12000/2
AP 912 TI50
--
AFH100
17
AFP100
8
0,75
4210
119-215
216-312
15000/3
AP 915 TI50
--
AFH100
20
AFP100
8
0,75
4980
131-221
222-310
20000/4
AP 920TI50
--
AFH100
27
AFP100
8
0,75
6785
160-310
--
25000/5
AP 925 TI50
--
AFH100
22
AFP100
8
0,75
7810
160-310
--
30000/6
AP 930 TI50
--
AFH100
*)
AFP100
8
0,75
*)
160-310
--
*) This information was not available by the print deadline
**) Wheel pressure including the weight of the hoisting device and trolley at nominal load and 3 m
suspension height.
Air pressure 6bar
Pos: 9.2.4 /1_HADEF/ 5--TECHNISCHE DATEN/Kett enzug/70/06/4.Fa hrwerke-Gewichte @ 2\mod_ 1286784876523_52. docx @ 16000 @ @ 1
Trolleys - Weights
Type
Proper weight
approx.. kg
Type
Proper weight
approx.. kg
Type
Proper weight
approx.. kg
AFR10
12
AFH10
14
AFP10
26
AFR20
23
AFH20
26
AFP20
41
AFR32
39
AFH32
42
AFP32
56
AFR50
61
AFH50
65
AFP50
68
AFR100
160
AFH100
165
AFP100
180
Weights for 3m suspension-, or track height
Pos: 10.1 /1_HADEF/6--MONT AGE/*Ü1*/#. Kapitel- Mo ntage @ 0\mod_1 172127582099_52.d ocx @ 255 @ @ 1
6 Installation
Pos: 10.2.1.1 /1_HADEF /6--MONTAGE/Kett enzug/66/+70//01. Stationär -T eil 1@ 0\ mod_11721289121 49_52.docx @ 263 @ @ 1
6.1 Stationary hoist AKS + APS
Stationary designs are supplied with a suspension eye. A suspension hook is available as option.
They are usually supplied assembled in full. In exceptional circumstances, the suspension eye/ suspension
hook is not assembled.
If a change is made from a one to a two chain fall design the suspension eye or the suspension hook must
be adjusted.
Pos: 10.2.1.2 /1_HADEF /---ALLGEMEIN/Hinw eise/Kettenzüge /WARNUNG - Hebez eugi mmer mittig hänge n @0 \mod_1177323 079550_52.doc x@ 51 50@ @ 1
WARNING!
The hoist must always hang centrally under the beam or under its suspension point.
Pos: 10.2.1.3 /1_HADEF /6--MONTAGE/Kett enzug/66/+70//01. Stationär -T eil 2@ 0\ mod_11773224042 87_52.docx @ 5115 @ @ 1
AK+AP 4-8, single and double chain falls
For single or double chain falls, the suspension
eye (1) or the suspension hook must be
connected to the two or three holes of the housing
(2) so that the load is placed centrically under the
suspension point.
Illustration 3

12
5.52.541.00.01.06
AK+AP 4-8, modification from single chain fall to
double chain falls
In case of modification from single to double chain
falls or vice versa, it is important that the
suspension eye (1) or the suspension hook is
moved to a position so that the load hangs
centrically again.
Illustration 4
AK+AP 9-10, single and several chain falls
The stationary type with suspension eye can
optionally also be supplied with suspension hook.
As standard they are supplied assembled in full.
The hoist with suspension eye (1) is fitted with two
holes. Assemble the suspension eye (1) between
the two brackets (2).
Insert the bolt.
In order to avoid confusion of the holes, they have
different sizes.
The larger hole must take the entire load and part
of the proper weight of the hoist. The smaller hole
must take the remaining weight. The bolts must
be chosen according to their loading.
Illustration 5
Pos: 10.2.1.4 /1_HADEF /---ALLGEMEIN/Hinw eise/Kettenzüge/V ORSICHT - Nichtbeachtung, Sc häden am Ketteneinlauf @ 0\mod_11 77322989888_52.d ocx@ 5 144 @ @ 1
CAUTION!
If this is not observed it may damage the chain feed-in.
Pos: 10.2.2.1 /1_HADEF /6--MONTAGE/Allg emein/01.Alle Hebezeug e@ 0 \mod_118233487746 3_52.docx @ 6265 @ @ 1
The assembly and installation depends on the local environment. The hoist must be suspended in a way that
it can position itself freely.
Pos: 10.2.2.2 /1_HADEF /6--MONTAGE/Allg emein/02.auf Träger - allgemein @ 0\m od_1172220892763_ 52.docx @ 270 @ @ 1
6.2 Trolley
For assembly on a beam a travel limit must be placed at either end of the track.
This must be attached so that any elastic limitation buffer or the trolley wheels are driven against them in
their end position when moving.
Generally, additional lifting gear (e.g. fork lift, lifting platforms) will be required for the assembly. These must
take the weight of the devices securely.
Pos: 10.2.3.1 /1_HADEF /6--MONTAGE/Kett enzug/66/+70//03. aufTräg er- 402-912 @ 0\mod_117 2223335948_52.doc x@ 273 @ @ 1

5.52.541.00.01.06
13
6.3 Assembly on the beam AK+AP 402 to AK+AP 912
6.3.1 Outline:
Side plate (1)
load bolt (2)
hexagon nuts (3)
safety nuts (4)
distance tubes (5)
washers (6)
traverse (7)
beam width (B)
gauge (X)
Illustration 6
6.3.2 Procedure
1 Pre-assemble the side plates (1) to fit the gauge "X".
2 Push on the unit at the face of the beam flange.
If this is not possible for lack of space or fixed end stops the trolley can also be installed on the beam from
below.
1 Unscrew the hexagon nut (3) and safety nuts (4) at one side and pull apart the side plates (1) as far until
it is possible to push the trolley onto the beam flange from below.
2 Push the trolley together again until it reaches the correct wheel gauge (X).
3 Secure the washers (6) and distance tubes (5) by tightening the hexagon nuts (3) and the safety nuts (4).
4 Make sure the washers (6) and distance tubes (5) are placed symmetrically.
Pos: 10.2.3.2 /1_HADEF/---ALLGEMEIN/Hin weise/Kettenzüge /WARNUNG - Heb ezeugi mmer mittig hänge n @0 \mod_1177323 079550_52.doc x@ 5 150 @ @ 1
WARNING!
The hoist must always hang centrally under the beam or under its suspension point.
Pos: 10.2.3.3 /1_HADEF /---ALLGEMEIN/Hinweis e/Kettenzüge/V ORSICHT -M aß X= 2-3mm @ 0\mod_11773234 97964_52.docx @ 5160 @ @ 1
CAUTION!
The distance "X" between the wheel flanges of the trolley wheels must exceed the flange width "B" of the
beam by 2-3 mm (1-1,5 mm each side).
Pos: 10.2.4.1 /1_HADEF /6--MONTAGE/Kett enzug/66/+70//04.Tra verseM aß - 4-8 @ 0\mod_117248011 0621_52.docx @ 280 @ @ 1
Traverse for trolley installation for chain hoists with 1-and 2-falls
AK7+AK8
Dimensions
mm
AK+AP
402+405
AK+AP
410
AK+AP
610
AK+AP
620
AK+AP
716
AK+AP
732
AK+AP
820
AK+AP
832+840
AK+AP
850
D
21
21
31
31
37
37
37
37
40
H1
332
397
418
520
494
634
496
586
592
H2
50
50
65
65
75
75
100
100
100
M
M 12
M 12
M 16
M 16
M 20
M 20
M 24
M 24
M 24
L
215
215
245
245
290
290
380
380
454
L1
82,7
107,5
87,25
122,25
101,25
144,75
190
190
227
L2
24,6
24,6
34,5
34,5
43,5
43,5
50,3
50,3
50,3
S
15
15
15
15
20
20
20
20
20
Illustration 7
Pos: 10.2.5.1 /1_HADEF /6--MONTAGE/Kett enzug/66/+70//05. aufTräg er- 915-1025 @ 0\mod_11 72482722747_52.doc x@ 28 7@ @ 1

14
5.52.541.00.01.06
6.4 Assembly on the beam AK+AP 915 - 930, AK+AP1010 - 1025
6.4.1 Outline:
side plates (1)
load bars (2)
washers (3)
traverse (4)
safety rings (5)
hexagon screws (6)
safety nuts (7)
serrated lock washer (8)
beam flange width (B)
gauge (X)
Illustration 8
6.4.2 Procedure
1 Pre-assemble the side plates (1) to fit the gauge "X".
2 Push on the unit at the face of the beam flange.
If this is not possible for lack of space or fixed end stops the trolley can also be installed on the beam from
below.
1 Remove the safety rings (5) and safety screws (6) at one side.
2 Pull apart the side plates (1) as far until it is possible to push the trolley onto the beam flange from below.
3 Push the trolley together again until it reaches the correct wheel gauge (X).
4 Place the washers (3) again.
5 Make sure the washers (3) are placed symmetrically.
6 Secure the hexagon screws (6) with serrated lock washers (8) and safety nuts (7).
7 Place the safety ring (5) again.
Pos: 10.2.5.2 /1_HADEF /---ALLGEMEIN/Hinw eise/Kettenzüge /WARNUNG - Hebez eugi mmer mittig hänge n @0 \mod_1177323 079550_52.doc x@ 51 50 @ @ 1
WARNING!
The hoist must always hang centrally under the beam or under its suspension point.
Pos: 10.2.5.3 /1_HADEF /---ALLGEMEIN/Hinw eise/Kettenzüge/V ORSICHT - Maß X = 3-5mm @ 0\mod_11773243 33842_52.docx @ 5177 @ @ 1
CAUTION!
The distance "X" between the wheel flanges of the trolley wheels must exceed the flange width "B" of the
beam by 3-5 mm (1,5-2,5 mm each side) .
Pos: 10.2.6.1 /1_HADEF /6--MONTAGE/Kett enzug/66/+70//06.Tra verseM aß - 9 @ 0\mod_11724820 55217_52.docx @ 283 @ @ 1
dimensions
mm
AK+AP
905
AK+AP
906
AK+AP
910
AK+AP
912
AK+AP
915
AK+AP
920
AK+AP
925
AK+AP
930
A
635
635
635
635
720
850
980
1440
A1
412
412
486
486
553
630
705
940
A2
72
72
146
146
217
290
370
435
B1
105
105
80
80
80
80
80
80
B2
139
139
104
104
107
107
107
145
C
70
70
148
148
157
168
179
205
C1
50
50
53
53
60
80
90
80
C2
55
55
65
65
65
90
100
110
D
52
52
61
61
61
71
76
80
D1
33
33
41
41
41
61
61
61
Illustration 9
Pos: 10.2.6.2 /1_HADEF /6--MONTAGE/Kett enzug/66/+70//06.Tra verseM aß - 10@ 1 \mod_1265276 194084_52.docx @ 11710 @ @ 1

5.52.541.00.01.06
15
dimensions
mm
AK+AP1010
AK+AP1012
AK+AP1020
AK+AP1025
A
660
774
A2
107
214
B1
80
80
B2
222
222
C1
4205
80
C2
65
110
D
50
76,5
D1
50
61,5
Illustration 10
Pos: 10.3 /1_HADEF/6--MONT AGE/Wer kzeuge/70/ @ 2\mod_128678931 3792_52.docx @ 16007 @ @ 1
6.5 Tools
Pos: 11.1 /1_HADEF/7--B EDIENUNG/*Ü 1*/#. Kapitel - Bedienung @ 0\ mod_11726474 08811_52.docx @ 3 98@ @ 1
7 Operation
Pos: 11.2 /1_HADEF/7--B EDIENUNG/Allgem ein/01.Bedienung - Alle @ 0\mod_1 173087534915_52.doc x@ 4 40@ @ 1
Only people that are familiar with the operation of the lifting devices and cranes may be entrusted with their
operation. They must be authorized by the employer for the operation of the equipment. The employer must
ensure that the operating instructions are available near the equipment and that they are accessible for the
operating personnel.
Pos: 11.3 /1_HADEF/7--B EDIENUNG/Allgem ein/01.Bedienung - zus. Alle E+P @ 1\mod_ 1264760146475_52.d ocx@ 1 1700@ @ 1
The shown control switches are only for the optical information. They can be different acc. the delivery.
Pos: 11.4.1 /1_HADEF /7--BEDIENUNG/Druc kluft/1.Feinf. Direktsteuer ung @ 1\mod_1185779 780952_52.docx @ 7388 @ @ 1
Capacity
Size
Tool
Use
0,5t
1t
1,5t + 2t
2,5t + 3,2t
5t + 6,3t
7,5t + 10t
SW27
SW36
SW46
SW55
SW60
SW75
Load bar
12,5t
16t –60t
SW22
SW24
Load bar
with
fixing ring
diff.
Air
connection
diff.
diff.
diff.
diff.

16
5.52.541.00.01.06
Direct control
1 Emergency-Stop
2 Lifting
3 Lowering
Illustration 11
Pos: 11.4.2 /1_HADEF /7--BEDIENUNG/Druc kluft/2.Indirekte Druc kluftsteuerung @ 1\mod_ 1185779560722_52.d ocx@ 73 82@ @ 1
Indirect pneumatic control
1 Emergency stop
2 lifting
3 lowering
Hoists combined with trolleys have control
switches where push buttons for trolley movement
are added.
Special design units can be supplied upon
request.
Illustration 12
Pos: 11.4.3 /1_HADEF /7--BEDIENUNG/Druc kluft/3.Hängetaster - Taster funktion Druckl. @ 2\mod_1331 129761543_52.docx @ 21 475@ @ 1
Push button functions
Relieved push button = stand still
push button pushed = respective movement
Illustration 13
Red Emergency-Stop button
button pushed = stand still
turn the button clockwise = free functions
Illustration 14
Pos: 11.5 /1_HADEF/7--B EDIENUNG/Druckluf t/4.Notablass (Kettenzüg e) @ 3\mod_13848514 97002_52.docx @ 27425 @ @ 1
Emergency release –Hoist (as option)
To drain the load at pressure drop in an emergency
case, a manual brake release is possible by lever (A).
Illustration 15
Pos: 12.1 /1_HADEF/8--B ETRIEB Nur (E+P)/*Ü1 */#. Kapitel - Betrieb @ 0\ mod_117639036 2673_52.docx @ 3901 @ @ 1
8 Operation
Pos: 12.2.1 /1_HADEF /8--BETRIEB Nur (E+P)/Allge mein/Elektro+Druc kluft/04.Alle P @ 2\mod_1279 718651144_52.docx @ 14998 @ @ 1
The following, important points must be observed when operating the equipment:

Read the safety instructions.

Never load the devices beyond their working load limit.

The prescribed maintenance intervals must be adhered to.
Pos: 12.2.2 /1_HADEF /8--BETRIEB Nur (E+P)/Allge mein/Elektro+Druc kluft/04.Zusatz für Hebezeuge @ 1\ mod_1193041504 888_52.docx @ 8078 @ @ 1

The lifting tackle or the load must be securely attached to the hook and be seated at the bottom of the
hook. The safety catch must always be closed.

5.52.541.00.01.06
17
Pos: 12.2.3 /1_HADEF /---ALLGEMEIN/Hinweis e/GEFAHR - Losreißen, Pers onentr.,schweb.Laste n,e x verboten( E+P) @ 0\mod_1176799 462104_52.docx @ 4735 @ @ 1
DANGER!
It is not allowed:
pulling loose of stuck loads, dragging of loads and inclined pulling is not allowed.
in explosive atmosphere, except the unit is especially modified for it and marked by an indication label
to transport people
The device is not suitable for use on stages and in studios
persons must not stand under a suspended load
Pos: 13.1 /1_HADEF/9--IN BETRIEBNAHME/ *Ü1*/#. Kapitel - Inbetri ebnahme @ 0\mod _1177486166685 _52.docx @ 5393 @ @ 1
9 Commissioning
Pos: 13.2.1.1 /1_HADEF /9--INBETRIEBNAHM E/Allgemein/Allg emein/01.Allgemein @ 0\m od_1172504961658_ 52.docx @ 355 @ @ 1
9.1 General
Should the unit be used in Germany:
Please observe the validated, national accident prevention regulations.
For other countries:
Inspections as above. Please observe the national rules and regulations and the instructions in this manual!
Pos: 13.2.1.2 /1_HADEF /---ALLGEMEIN/Hinw eise/Prüfunge n/HINWEIS - Prüfung durch b efähigte Pesonen @ 0\ mod_11773399 66681_52.docx @ 531 9@ @ 1
NOTICE!
Hoists up to 1000 kg capacity and without motor-driven trolleys of hoisting unit must be tested by a “qualified
person” before putting into operation for the first time.
Hoists of 1000 kg capacity and up or with more than one motor-driven hoist movement; i.e. lifting and trolley
movement, must be tested by a “licensed qualified person” before putting in operation.
An exception is “hoists ready for operation” acc. validated national regulations with EU-declaration of
conformity.
Definition “qualified person” (former expert)
A “qualified person” has learned, due to occupational training and experience and the job that the person has
done, the skills needed to tests the material for one’s work.
Definition “licensed qualified person” (former approved expert)
A “licensed qualified person” has, due through special occupational training, knowledge about testing of the
material for one’s work and knows the national accident prevention regulations and other prescriptions and
technical regulations. This person must test the material for one’s work regularly with regard to design and
kind of use. The license will be given to qualified person be the approved supervision authorities (ZÜS).
Pos: 13.2.2.1 /1_HADEF /9--INBETRIEBNAHM E/Allgemein/Dr uckluftanschluss/Alle @ 1\m od_1185782523360 _52.docx @ 7441 @ @1
9.2 Compressed air connection
Before commencing work on the equipment, the main air supply line must be closed and secured against
inadvertent opening!
9.2.1 Main connection
The connections must be made according to the pneumatic connection diagram.
Connect to the existent hose nozzle.
The hose must be secured with a hose clamp.
Nominal width of the air connection hose
0,52-0,75 kW - NW 13 mm
1,5 kW - NW 19 mm
2,5 kW - NW 25 mm
If hose length exceeds 15 m, a larger cross section must be selected.
9.2.2 Control hose connection
Control switches with hoses are connected at the factory, unless otherwise agreed.
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18
5.52.541.00.01.06
9.2.3 Maintenance unit
It is important that an automatic maintenance unit, consisting of oiler, filter ,water separator and air pressure
reducer is installed in the main air supply - if not assembled by the manufacturer this must be assembled by
the customer.
It serves for the necessary preparation of the operation air so that the pneumatic motor can work trouble-
free. Installation must be as close as possible to the motor; - in no cases should the distance to the motor
exceed 10 m.
Should higher pressure occur in the supply net, it will be reduced to the operating pressure of 6 bar by the
pressure reducing valve. The oiler enriches the air with oil. Setting of oil addition: approx. 2 drops of oil must
be added per minute.
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NOTICE!
HADEF does not assume any responsibility for damage caused by non-observance of the instructions.
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CAUTION!
Should the unit be assembled at the customer, the maintenance unit is supplied without oil.
Before putting the unit into operation, the main air supply line must be cleaned and the oiler of the
maintenance unit must be filled with oil. Should this not be done the unit may be severely damaged.
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CAUTION!
The maintenance units are not approved for use with synthetic oil.
They must not be connected to compressed air systems which are supplied by compressors with synthetic
lubricants.
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9.3 Gear
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NOTICE!
For transport, some gear types are fitted with a plug screw. Replace the plug screw by a ventilation screw
(attached) before putting the unit into operation.
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9.4 Load chain

Before commissioning the load chain must be aligned and oiled.

Move safety note and fixing wire away from the chain.
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CAUTION!
Do not use grease for lubrication of load chain.
Without lubrication, manufacturer's warranty and/or liability will be void.
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NOTICE!
Continuous, thorough lubrication will increase the life of the chain considerably.
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10 Safety check
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Before putting into service initially or when putting back into service, it must be checked whether:

All fastening screws (if existent), socket pins, flap socket and safety devices are tightened and secured.
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
The oil levels in the gear boxes are sufficient.

All movements of the load comply with the symbols on the control switch.
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
The chains are correctly placed, oiled and in good condition.
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5.52.541.00.01.06
19
11 Functional test
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11.1 Checks before the initial start-up
Lifting gear

Load chains must not be twisted.

Lubricate the load chain with gear oil or suitable chain lubricant before first loading.
Trolley drive

The open-lying teeth of the trolley drive must be lubricated.
Hand gear for hand geared trolley

Ensure correct fit of the hand chain, it must not be twisted and must hang freely.
11.2 Functional test
Lifting gear
Check lifting and lowering functions, initially without a load. The buttons of the control switch are marked with
the symbols for lifting and lowering. The movement direction of the load (lifting or lowering) must correspond
with the push buttons (lifting or lowering). This is the factory setting.
If the device lowers when the “lift” button is operated and lifts when the “lower” button is operated, the two
phases of the net connection must be swapped.
The function of the end switch is to be checked initially by operating the end switch by hand. Then carefully
move to the end position. If required, adjust end switch.
Then check the brake function under load. After releasing the buttons of the control switch, the load must be
securely held.
Trolleys
Carefully move the trolley to the end positions and check the positions of the end stops.
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NOTICE!
The limit switch function will only work if the movement direction of the load (lifting - lowering) corresponds
to the push buttons of the control switch.
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12 Maintenance
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12.1 General
All monitoring, servicing and maintenance operations are to ensure correct functioning of the equipment;
they must be effected with utmost care.

Only “qualified persons” may do this work.

Servicing and maintenance work must only be done when the hoist is not loaded.

Records must be kept of all test results and measures taken.
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12.2 Monitoring
The monitoring and servicing intervals stated are valid for operation under normal conditions and single-shift
operation. In case of severe operating conditions (e.g. frequent operation with full load) or special
environmental conditions (e.g., heat, dust, etc.), the intervals must be shortened correspondingly
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12.3 Replacing the load chain
CAUTION!
If there is any visible damage and when the conditions for replacement are reached (i.e. one or several
dimensions in the table have been reached, there is corrosion or elongation), the chain must be replaced.
When replacing the chain, also check the chain wheels.
Procedure:

20
5.52.541.00.01.06

Only insert new chains in an unloaded state and as the chains that are currently in the device –i.e. not
twisted.

Remove chain from its fastening at the end and attach a chain link which is open at the side.
A chain link which is open at the side, can
easily be produced by grinding out a small
piece. The opening must have the same
thickness as the chain link.
Illustration 16

Hang a new original chain (same size and oiled) in the side opened chain link and insert it.

Make sure the chain is not installed twisted.

Make sure the chain links are aligned in one direction.

Assemble the chain to the end fastening.
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Running of the chain into the chain container:

Always run chains into the chain container by using the motor.
CAUTION!
Fill in the chain always motor driven.
Never run the chain in by hand, as there is a risk of knotting which can cause malfunctions and damage to
the device.
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for hoists Type 4-8 with spur gear
NOTICE!
The weld seam of the chain must lie to the inner side and be in contact with the sprocket wheels.
for hoists Type AK 9-10 with planetary gear
NOTICE!
The weld seam of the chain must lie to the outer side and must not be in contact with the sprocket wheels.
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Only for AK+AP 4-8
Chain end fastening 2 chain falls
Type with threaded bolt (1)
Illustration 17
chain threaded bolt AK+AP 4-8
AK+AP4
AK+AP6
AK+AP7
AK+AP8
dn mm
6
8
10
12
dv mm
5,4
7,2
9
11
Exchange the bolt if the wear limit "dv" is
reached.
Max. permitted wear < 10%.
Illustration 18
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