hadewe Hyperios4 PLUS User manual

Art. 0586
FB 04-295 Rev. 1
Date: 28.01.2019
Manual
Hyperios4PLUS

2
Directory
Foreword 3
Safety Instructions 4
Cleaning & Disinfection 9
Getting to Know the Unit 10
Before First Use 11
Area of Application 11
Operation 11
Application 13
Operation Steps 13
Work Positioning 14
Infilling the Spray Liquid 16
Insert Bur 16
Adjusting the Speed 17
Memory Buttons m1, m2 17
Spray 17
Drying Function/Changing the Bur 17
Foot Switch 17
Maintenance & Care 18
Washer 18
Water Filter 18
Cleaning Function 19
Cleaning the Chuck 19
Maintenance Overview 20
Handling Instructions 21
Troubleshooting 22
Technical Details 24

3
Foreword
The Hyperios4Plus foot care unit was produced according to strict quality criteria and
uses the latest technology in its design. The images in this manual may vary slightly
from the product you have bought as we are constantly developing our products.
This user manual includes a detailed description and explanation of how to use the
Hyperios4Plus unit. If you have any questions or suggestions, you can contact us by
telephone or email.
This user manual belongs with the Hyperios4Plus unit. Keep it somewhere safe. If you
give this product to someone else, please include this document as it includes im-
portant information on how to correctly use the product.
Short description of functions
The Hyperios4Plus is a medical device for the treatment of callus and nails. The hand-
piece is compatible with rotating tools such as diamond polishers, steel cutters and
ceramic cutters. These can reach at speeds up to 40,000 rpm and therefore provide an
efficient way of removing tissue. The direction of rotation can be changed by pressing a
button. The integrated spray function emerges reliably bundles emerging dusts. The
speed of the bur and the spray function can be adjusted by the membrane keypad. The
amount of spray liquid is adjusted via knob.

4
Safety Instructions
The equipment should only be used by
trained operators, who know the function of
the unit well.
The installation of the working area has to
correspond to the relevant regulations. Set up
the unit in such a way, that the louvers are
not covered and the extracted air can escape
well.
To avoid the risk of an electric shock, this
device might only be connected to a power
supply with protective conductor.
If you pull the power plug, it will stop the
connection to the mains power supply. Set up
the unit so that the power plug is always
accessible. The power switch should also
always be easily accessible.
Only switch on the unit if the handpiece rests
secured in the handpiece holder, or if you
hold it safely in your hand.
Prevent the permeation of liquids into the
control unit. The electronic elements could be
damaged. Clean the outside of the box only

5
Safety Instructions
with a damped cloth. Be sure you unplug the
unit before.
Only when pulling the mains cable, you can
ensure that the device will be completely
disconnected from mains. Check the mains
cable regularly for damages, and in case of
such, let it change or repair from an
authorized service center.
Prevent your hair from wrapping itself around
moving parts. If applicable, wear a hair net.
When working with materials which might
create dust or moisture use a drilling unit with
suction or spray technique. Wear a nose and
mouth protection. Always follow the safety
instructions provided by the manufacturer of
the materials being formed.
For safety reasons you must always wear
disposable gloves and protective glasses
when operating this unit. In addition, a face
mask conforming to EN 14683 type IIR or EN
149 FFP 2 must also be worn.

6
Safety Instructions
Ensure the patient’s foot and the handpiece
(e.g. material) are held firmly in place during
operation. To avoid injury, work on the foot of
the patient with extreme caution, and light
pressure.
If water leaks from the unit, then a
disturbance is present. The unit has to be
separated from the socket and cannot be
used any longer.
Only use distilled water plus a sterilizing
additive (e.g. hadewe AquaHy, art. 8555). If
you use other brands, pay attention to their
manuals if you can use them for this purpose.
Never use tap water or alcoholic fluid, or
other burnable liquids. In case, you are
working with an alcoholic fluid, or other
burnable liquids, there is always the danger of
fire or explosion hazards. Never refill the tank
directly over the unit to avoid in case you
accidently spill water, this will flow into the
unit.

7
Safety Instructions
Change the spray liquid everyday. Always
add disinfection additive to the distilled water.
Rinse the tank daily and fill it with fresh water
everyday.
To ensure that the burr/ tool sits firmly in the
chuck, do not work with tools which:
•have an oily shaft,
•are worn,
•are bent.
Before using the equipment, assure that:
•the tool can be pushed far enough into the
chuck
(test this with a dipstick and clean if neces-
sary),
•the inserted tool will not can while clamp-
ing it,
•the tool stuck properly in the chuck the tool
is approved for using it at the max. speed
(see manufacturer’s instructions),
•the tool is absolutely dry.
Switch off the unit immediately if
•the bur comes off during the treatment it-
self.
•the motor blocks during the treatment.

8
Safety Instructions
Empty the unit if it is not in use for a longer
period of time (e.g. before vacations). Clean
out the tank. Set the spray function on
maximum. Now start the spray function, and
the water will spray for approx. 3 min. The
fluid will be blown out of the complete spray
system and handpiece.
Always follow the operating instructions. Do
not carry out any repairs, modifications or
maintenance work yourself. This is only to be
accomplished by an authorized specialist.
The mains cable may also only be changed
by the manufacturer or an authorized
specialist. Maintenance records may be
supplied to repair workshops and trained
technicians upon request. Never remove the
housing, while the equipment is plugged in as
some components are live. A spare parts list
may be supplied to qualified persons (repair
workshops). No responsibility can be
accepted for unauthorized or improper
tampering with the unit, which nullifies the
guarantee and any other liabilities.

9
Cleaning & Disinfection
The device is designed to be compatible with rotating in-
struments which do not penetrate the skin or mucosal or
inadvertently may still cause injuries. For this application please
adhere to the cleaning and disinfection instructions provided be-
low. After every treatment please carry out these steps:
•Remove the rotating tool (e.g. bur) first. To do so, pay atten-
tion to the instructions of its manufacturer.
•Remove clothing remains through wiping off easily the unit
with a moistened paper cloth. Afterwards clean all surfaces
with a disinfection cloth (e.g. Mikrozid AF cloths of Schülke
and Mayr).

10
Getting to Know the Unit
1 spray regulator knob
2 turn OFF/ON spray
3 decrease speed
4 increase speed
5 LED lights up during anticlockwise operation
6 button to change the direction of rotation
7 turn off handpiece & spray/turn on airflow
8 LED lights up when the washer change necessary
9 button to confirm the changing the washer
10 handpiece light ON/OFF
11 memory button m1 for speed
12 memory button m2 for speed
13 LED lights up in standby mode
14 ON/OFF switch (standby)
1 2 3 4 5 6 7
8 9 10 11 12 13 14

11
Before First Use
Please read through the instructions
carefully before using the unit and
carefully note the safety advice.
Always keep this manual accessible
to any users of the drill.
Area of Application
This device should only be used by
people who have completed a foot
care qualification. Before use the
operator should familiarize with the
device by reading this manual or
being instructed by another.
The device must only be used in
closed spaces. It may be used in
hospitals, in a commercial environ-
ment or in homes. The device is not
intended for use in operating rooms.
The control unit can be set up in a
cabinet or can be used as a porta-
ble unit (e.g. in a carry case). It is
suitable for the following scopes:
•foot care (milling, trimming and
polishing.
•manicure (grinding, milling and
polishing works).
The devise is determined
of operating rotating
instruments, which will not
penetrate the skin or
murcous membrane if
used appropriate, but
could evoke damages
accidently.
Caution: In the area of
pedicure you have to work
with spray techniques.
Operation
The working area must conform to
the conditions described. Set up the
unit in such a way, that the air slits
are not blocked and the extracted
air can escape well. To guarantee
unhindered air flow there must a
gap of at least 12 cm to the back-
side of the device.
Position the device so that the op-
erating buttons are easy to reach
and the outlet of the hose is a max-
imum distance of 60 cm from the
patient's foot. The unit should be
30 –90 cm from the floor.
Image: Example of positioning of foot care unit
in treatment room
Image: Bird's eye view of work area

12
Before First Use
If you have a foot switch, insert its
plug into the port on the right of the
device which displays this symbol
.
Make sure, that the tank is filled
with spray liquid. Ensure that the
tool is fixed.
On the back of the device you will
find the main power switch. Press
this switch to turn the unit on.
Take up the handpiece. To use the
handpiece and spray function,
press the button (14) on the front of
the unit.

13
Application
Operation Steps
In the following section the order in
which you should use the device is
described. Additionally, the individ-
ual steps will be explained in detail.
Read the complete manual before
use.
After connecting the device to the
power press the standby button (14)
to make it start rotating. Use the
buttons (3) and (4) to select a rota-
tion speed. Manufacturers often
provide recommendations for opti-
mal rotation speeds. However, it is
important that you never exceed the
maximum recommended rotation
speed.
You can now choose a rotation
direction using the button (6). The
most commonly used direction is
clockwise. Most milling instrument
(steel instruments with steel cutters)
are optimized for clockwise use.
The rotation direction is irrelevant
for diamond cutters and high-grade
corundum sanders in terms of effi-
ciency. Working anti-clockwise can
be beneficial if, for example, the
dust obscures your field of vision
when working clockwise.
Now, you can turn on the spray by
pushing button (2). By using the
adjusting knob (1), you can set the
amount of the spray liquid.
After setting the speed and the
spray amount, you can start with
working. If you want to take a break
or finish the job, press the standby
button (14). The handpiece motor
and spray will turn off. The hand-
piece can now be placed in its
holder on the right of the unit. Alter-
natively, you can switch the device
to standby by pressing and holding
the button on the handpiece or by
pressing the button on the foot
switch.
We recommend you disconnect the
device from the mains power supply
if is not going to be used for a while.
This will save electricity. The mains
plug must also be removed when it
comes to retiring the device.

14
Application
Work Positioning
The following images are examples
of how to work on various parts of
the foot. Always make sure that the
foot is firmly gripped and that you
can work freely and without strain.

15
Application

16
Application
Infilling the Spray Liquid
Switch off the device. Pull out the
spray tank on its handle. Hold the
cover of the tank in hand and un-
screw the tank. Now fill it with dis-
tilled water and anti-germ liquid,
e.g. AquaHy (art. 8555).
Do not exceed the maxi-
mum level when filling the
tank.
Now turn the tank cover back on the
tank. While screwing back the cover
on the tank, make sure that is
closed correct. Otherwise there will
no pressure be built up. Put the
tank back in the housing. Switch on
the power switch in the rear of the
unit.
Attention: Never use tap
water (Danger of calcifica-
tion!). Also, do not use ex-
plosive or combustible liq-
uids, e.g. alcohol.
Note: The filter in the tank
(art. 3479) should be fully
under pressure, otherwise
no water will be sucked in.
The water filter has to be
fully under water, otherwise
no water will be sucked in.
Insert Bur
The handpiece is equipped with a
chuck which can hold all burs with a
diameter of 2.35 mm and usually
are used in the fields of podiatry. To
open the chuck, push the black
knob forward with your thumb and
leave it there.
Now insert the tool as far as possi-
ble. Pull back the black knob and
the tool will be clamped.
For security reasons, only
change the tool if the
handpiece is turned off.

17
Application
Adjusting the Speed
Put the handpiece back in the
handpiece holder or keep it in your
hand. Switch ON the unit with
switch (14). Now you can adjust the
requested speed with the switch (3)
and (4). Choose the direction with
switch (6).
Memory Buttons m1, m2
Frequently used speed levels can
be saved. Therefore, two memory
buttons are available. At first,
choose your speed level and then
save it by pushing button m1 for 4
seconds. To recall the above speed
level simply press button m1 (11)
again. Further speeds can be saved
with m2 (12).
Spray
Turn on the spray function while
pushing switch (2). Now the spray
system will be filled automatically
and a strong spray stream will be
blowed out of the handpiece for the
first 15 sec. Then you can adjust
the requested spray stream while
turning knob (1).
When turning off the unit or the
spray function, the spray liquid is
pumped back completely into the
tank from the hoses. With this pro-
cess, a bubbling can be heard in
the tank.
Drying Function/
Changing the Bur
Press key (7) and the handpiece
and spray will be turned off. Now
only air will come out of the top of
the handpiece, which you can use
to dry the spot of the recent treat-
ment. When you push button (7)
again, the spray and handpiece are
working again.
This function can also be
used to change your tools
while the handpiece is not
running.
Foot Switch (art. 0970)
Commencement of foot switch
Only use the original hadewe foot
switch to avoid damages. Insert the
plug of the foot switch into the
socket with this symbol .
Function of the foot switch
Press foot switch long time:
Switch device ON/OFF
Press foot switch short time:
While the spray is on, and you push
the switch once, the spray stream
will stop. If you push it a second
time, the handpiece will stop. Push-
ing the switch, a third time, both
functions will start to work again.
When working with a foot switch,
take care that you only use instru-
ments that are approved for use at
the maximum speed of the device.

18
Maintenance & Care
Washer
The top of the handpiece is
equipped with a white washer (art.
4571). This washer has to be re-
placed by a new one every 50 op-
eration hours, unless exchanging
it, water could enter the handpiece
and cause of damages of the inter-
nal parts. The LED (8) will light if a
change of the washer is necessary.
Exchanging the washer
Screw off the top of the handpiece.
Pull out the washer with some
tongs. Look for little parts of the
washer in the top and around if you
find some, remove such eventually.
Push the new washer in the top.
Now press button (9) to make the
LED (8) go out.
Water Filter
Even smallest parts of dirt could
block the nozzle, which sits in the
top. Avoiding such blockages, there
is a water filter installed in the cap
of the tank. We recommend to
change this every time, when it is
covered with some dirt, at least
twice a year. Still make sure, no
parts of dirt enter the tank and rinse
it quite regularly.
Changing the water filter
Take off the cap of the tank. Hold
the metal piece (A) in one hand and
screw off the water filter (B). Now
you can screw on the new filter.

19
Maintenance & Care
Cleaning Function
Use the cleaning function if the
nozzle is blocked. Turn the unit off
using button 14 (Standby). Remove
the water filter at first. (For its in-
structions see paragraph above.)
Fill the tank with distilled water.
Close the tank and put it back into
the unit.
Adjust the amount of spray (button
(1) on maximum. Now press button
(2) and hold it, until in the display
shows “CLEAN”. If requested, you
could cancel the process by push-
ing button (14). The complete
cleaning process will last three
minutes.
During the cleaning process, the
water will be washed out of the
whole spray system. Parts of dirt
are rinsed into the tank. Do not use
this water again but clean the tank
immediately after realizing a block-
age in the nozzle. Otherwise the dirt
parts might stick together.
Clean the water filter carefully and
put it back in the adapter. Refill the
tank with new water.
Use the cleaning function
only if the nozzle is blocked.
Do not use the function if the
unit works properly.
Cleaning the Chuck
Because of the washer, very little
dirt might enter the handpiece. In
the curse of the time, dirt can ap-
pear and might interrupt the perfor-
mance of the handpiece. Therefore,
clean the chuck monthly.
How to remove the chuck
Screw off the top of the handpiece
with the spanner shown in the pic-
ture:
Now clean the inside of the hand-
piece and the top with the brush.
For opening the chuck, push the
button forward:
Set the screw spanner (wrench) on
the axle and hold it tight. Now use
the front of the second spanner to
unscrew the chuck:

20
Maintenance & Care
To assemble the chuck, follow the
steps in reverse order. Make sure
that the chuck is opened during the
assembly (the handpiece button
must be in forward position) and is
firmly applied afterwards.
How to clean the chuck
Soak the chuck in ethyl alcohol or a
cleaning liquid for tools. Clean the
slits of the chuck with the brush:
Use the brush to remove all dirt
residues from the drill-hole of the
chuck:
Rinse the chuck very well, and
make sure you let it dry well after-
wards. Cover your index finger with
a very little amount (just a drop) of
oil and rub in between your thumb
and index finger. Dab off the oil until
your fingers is only covered with a
very thin film of oil. Now move the
chuck in between your thumb and
index finger. There should be only a
very thin film of oil left on the chuck.
Please act according to the saying:
Less is more.
Maintenance Overview
What has to be
done?
How often?
Done by whom?
cleaning the
chuck
monthly by user
changing the
washer
monthly by user
changing the filter
every 6 months
maintenance by
repair workshop
(changing worn
parts, housing,
cleaning, check
leakage current)
every 500 hours
of operation by
repair workshop