Haemonetics SEBRA 1040 User manual

108755-US
service manual
Model 1040
Digital Blood Shaker

Haemonetics®SEBRA®
Model 1040
Digital Blood Shaker
- Service Manual -
P/N 108755-US, Manual revision: AA
Haemonetics Corporation Previous SEBRA P/N 10400810-00
400 Wood Road, Braintree, MA 02184, USA June, 2010

Printed in USA
Copyright © 1999, 2010 Haemonetics Corporation.

Preface iii
P/N 108755-US, Manual revision: AA
CONSUMER INFORMATION
Proprietary rights The contents of this manual are the property of Haemonetics Corporation.
Haemonetics® and SEBRA®are trademarks or registered trademarks of
Haemonetics Corporation in the United States and/or other countries. Any other
trademarks noted herein are registered trademarks of their respective owners.
Any information and descriptions contained in this manual may not be
reproduced, released to the general public, or used in conjunction with any
professional instruction without written consent of Haemonetics Corporation,
USA. Please direct any written inquiries to the appropriate address.
Corporate headquarters International headquarters
Haemonetics Corporation Haemonetics SA
400 Wood Road Signy Centre
Braintree, MA 02184 Rue des Fléchères 6
U.S.A. P.O. Box 262
Tel. [+1 781] 848 7100 Signy Centre, Switzerland
Fax [+1 781] 848 5106 Tel. [phone]
Fax [phone]
Disclaimer This manual is intended as a guide to provide the operator with necessary instruc-
tions on the proper use and maintenance of certain Haemonetics Corporation
products. This manual should be used in conjunction with instruction and
training supplied by qualified Haemonetics personnel. Any failure to following
the instructions as described could result in impaired product function, injury to
the operator or others, or void applicable product warranties. Haemonetics
accepts no responsibility for liability resulting from improper use or maintenance
of its products.
Utilization of Haemonetics products may require the operator to handle and
dispose of blood-contaminated material. An operator must fully understand and
implement all regulations governing the safe handling of blood products and
waste, including the policies and procedures of their facility.
Handling and use of any blood products collected using Haemonetics equipment
are subject to the decisions of the attending physician or other qualified medical
personnel. Haemonetics makes no warranty with respect to such blood products.

iv Preface
P/N 108755-US, Manual revision: AA
Haemonetics
worldwide
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Handelsges.m.b.H.
Mariahilfer Strasse 123
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Tel.: [phone]
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46 bis, rue Pierre Curie
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Wolfratshauser Straße 84
81379 Munich, Germany
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Rooms 2202, 22/F
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30th Floor ASEM Tower
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Seoul 135-798, Korea
Tel.: [phone]
Fax: [phone]

Preface v
P/N 108755-US, Manual revision: AA
Haemonetics Medical Devices
(Shanghai) International Trading
Company
Room 1103-06 Evergo Mansion
No. 1325 Middle Huaihai Road
200031 Shanghai, China
Tel.: [phone]
Fax: [phone]
Haemonetics Scandinavia AB
Ideon
223 70 Lund, Sweden
Tel.: [phone]
Fax.: [phone]
Haemonetics Asia
Incorporated Taiwan Branch
26F-1, No. 102, Roosevelt Road Sec. 2
Taipei, Taiwan
Tel.: [phone]
Fax: [phone]
Haemonetics Ltd.
5 Ashley Drive
Bothwell
Glasgow G71 8BS
United Kingdom
Tel.: [phone]
Fax: [phone]
Lebanon Representative Office
Haemonetics SA
c/o The Regus Group
Azarieh Bldg., Block 3,
5th floor
Regus, Beirut, Lebanon
PO Box 11-503
Russia Representative Office
Haemonetics SA
Smolenskaya Passage
Smolenskaya Square 3
121099 Moscow Russia
Tel.: [phone]

vi Preface
P/N 108755-US, Manual revision: AA

P/N 108755-US, Manual revision: AA
Table of Contents
Chapter 1, Introduction
PRELIMINARY INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Document scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Intended audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
SYMBOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Symbols found in this document . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Symbols found on the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
REPLACEMENT PARTS ORDERING AND TOOLS REQUIRED . . . . . . . . . . 1-4
Replacement parts ordering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
GLOSSARY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Chapter 2, Product Description
PRODUCT OVERVIEW. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
THEORY OF OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
COMPONENT IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
COMMUNICATING WITH THE SHAKER . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Chapter 3, Inspection Procedures
INITIAL EVALUATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
VISUAL INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
INSPECTION WITH POWER APPLIED . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
CALIBRATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Chapter 4, Parts Access
BASE PLATE REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
SHROUD REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Chapter 5, Strain Gauge
STRAIN GAUGE INSPECTION AND REPLACEMENT . . . . . . . . . . . . . . . . . 5-2
Strain gauge replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
BODY BOARD STRAIN GAUGE AMP ADJUSTMENT PROCEDURE. . . . . . 5-7
Chapter 6, Link Assembly
LINK ASSEMBLY INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
LINK ASSEMBLY REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
LINK ASSEMBLY INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
SPRING TENSION ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5

viii Table of Contents
P/N 108755-US, Manual revision: AA
Chapter 7, Tube Clamp Assembly
TUBE CLAMP/SOLENOID INSPECTION, REPLACEMENT AND ADJUSTMENT .
7-2
TUBE CLAMP INSPECTION AND ADJUSTMENT . . . . . . . . . . . . . . . . . . . . 7-5
Chapter 8, PCB Chassis Assembly Installation
INSTALLING THE PCB CHASSIS ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . 8-2
Chapter 9, Microprocessor
BODY BOARD REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
PROGRAM SETTING "F1" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3
CHANGING THE DEFAULT COLLECTION WEIGHT PARAMETER . . . . . . 9-4
PROGRAM BAG CODE SCALE FACTORS . . . . . . . . . . . . . . . . . . . . . . . . . 9-6
Program setting "Bag Code 0" scale factor . . . . . . . . . . . . . . . . . . . . . . 9-6
Program setting "Bag Code 3" scale factor . . . . . . . . . . . . . . . . . . . . . . 9-6
Program setting "Bag Code 4" scale factor . . . . . . . . . . . . . . . . . . . . . . 9-6
Program setting "Bag Code 5" scale factor . . . . . . . . . . . . . . . . . . . . . . 9-6
Program setting "Bag Code 6" scale factor . . . . . . . . . . . . . . . . . . . . . . 9-6
Program setting "Bag Code 8" scale factor . . . . . . . . . . . . . . . . . . . . . . 9-6
CLOCK/CALENDAR INITIALIZATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-7
MICROPROCESSOR SETTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-8
Microprocessor default settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-8
Microprocessor program settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-8
BAG CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-9
BAG COMBINATIONS AND TYPES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10
Chapter 10, Shroud and Base Assemblies
SHROUD AND BASE INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
SHROUD BOSS FAILURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3
MOTOR REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-4
BAG PIN REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-5
BAG PIN INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-6
BOWING THE SHROUD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-7
SHROUD ASSEMBLY INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-8
Chapter 11, Clamp Body Boss Replacement
REPLACING THE BODY BOSS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2
Chapter 12, Audible Alert Replacement
AUDIBLE ALERT FAILURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-2
AUDIBLE ALERT REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-3
AUDIBLE ALERT INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-4